Pipeline liquid level internet-of-things monitoring device based on pressure sensor
The pipeline liquid level IoT monitoring device using a pressure sensor addresses the challenge of delayed leak or theft detection by providing real-time liquid level monitoring and timely alerts, enhancing detection accuracy and supplier protection.
Patent Information
- Application Number
- CN202411586600.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing systems fail to accurately and timely detect leaks or theft in containers or container pipelines, leading to delayed discovery and potential unauthorized liquid filling.
A pipeline liquid level IoT monitoring device using a pressure sensor that calculates liquid level depth based on real-time pressure values, integrated with a moisture-proof mechanism and a connecting mechanism for easy installation and maintenance, and a communication module for alerts.
Accurately monitors liquid levels, detects leaks or theft promptly, and prevents unauthorized filling, ensuring timely notifications and improved competitiveness for suppliers.
Smart Images

Figure CN119079332A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of Internet of Things monitoring devices, and in particular to an Internet of Things monitoring device for pipeline liquid level based on a pressure sensor. Background Art
[0002] A pipeline is usually connected to a container, which is a tool for loading liquid. The liquid in the existing container is generally discovered only after it is exhausted, and it is difficult to discover or late to discover if the container or the container pipeline leaks or is stolen. According to the above shortcomings, a liquid level Internet of Things monitoring device based on a pressure sensor is proposed. The device collects the voltage value of the pressure sensor in real time through the ADC module circuit in the integrated circuit. The processor in the circuit calculates the liquid level depth corresponding to the current pressure according to the current pressure value, and then sends the current liquid level depth to the Internet of Things platform through the communication module. The platform processes the current value accordingly, such as the current value is less than a certain value to trigger an alarm, or calculates the current liquid level by how much it has increased or decreased by the previous value, so as to perform corresponding actions. The device is not easily interfered with, so that the monitoring information is accurate, which solves the problem that it is difficult to discover or late to discover if the pipeline or container connected to the container leaks or the liquid in the container is stolen. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings in the prior art that leakage or theft of containers or container pipelines is difficult to detect or is discovered late, and to propose a pipeline liquid level Internet of Things monitoring device based on a pressure sensor.
[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a pipeline liquid level Internet of Things monitoring device based on a pressure sensor, comprising: a container, a placement box is arranged on the front of the container, the placement box can be adsorbed in front of the container by a suction cup, or the placement box can be hung in front of the container by a rope, the placement box is connected to a power plug, the container is connected to a pipeline, the pipeline is connected to a tee, a pressure sensor is installed on the top of the tee, and the pressure sensor is connected to the placement box by an electric wire.
[0005] As a further solution of the present invention, the placement box is provided with a box cover, the placement box and the box cover are connected by a connecting mechanism, a circuit board is installed inside the placement box, and a moisture-proof mechanism is provided inside the placement box to prevent the circuit board from getting damp and failing to work.
[0006] As a further solution of the present invention, the moisture-proof mechanism includes a storage box arranged inside the placement box, a desiccant is arranged inside the storage box, and the desiccant is easily replaced by opening the cover, and a controller and a humidity sensor are installed inside the placement box.
[0007] As a further solution of the present invention, the humidity sensor is used to monitor the humidity inside the placement box, and the signal monitored by the humidity sensor is transmitted to the controller.
[0008] As a further solution of the present invention, the placement box is provided with a groove, an air bag for sealing and dustproofing is placed inside the groove, and a rectangular pressing plate is provided on the inner side of the box cover, and the width of the pressing plate is one third of the width of the groove.
[0009] As a further solution of the present invention, the connecting mechanism includes rectangular blocks at the four corners of the placement box, the rectangular blocks are provided with column grooves, the four corners of the placement box are slidably connected with cylinders, a handle is fixed at one end of the cylinder, and the cylinder is provided with a card slot.
[0010] As a further solution of the present invention, an elastic sealing ring is provided on the top of the column groove, and a replaceable button battery is installed in the rectangular block.
[0011] As a further solution of the present invention, a desiccant is placed inside the storage box before the box cover is connected to the placement box. The desiccant helps prevent moisture from being generated inside the placement box. When the box cover is connected to the placement box, a pressure plate on the inside of the box cover enters the inside of the groove. The diameter of the pressure plate is one-third of the groove. When the pressure plate enters the groove, the pressure plate presses the airbag and then a part of the airbag is squeezed out of the groove. The extruded part helps fill the gap at the connection between the box cover and the placement box, which helps prevent dust or moisture from entering through the gap.
[0012] As a further solution of the present invention, empty slots are provided on both sides of the column slot, an electromagnet is fixed inside the empty slot, a spring is fixed on one side of the electromagnet, a clamping block cooperating with the clamping slot is provided inside the empty slot, and one end of the spring is fixedly connected to the clamping block.
[0013] As a further solution of the present invention, the storage box is provided with an opening to absorb moisture, and the front of the storage box is provided with an openable cover.
[0014] As a further solution of the present invention, liquid is stored in the container, and a mounting bracket is provided at the bottom of the container.
[0015] The pipe liquid level IoT monitoring device based on pressure sensor proposed by the present invention has the following beneficial effects: 1. Hang the placement box in front of the container with a rope, or attach it to the container with a suction cup, plug in the power plug to power on the IoT monitoring device. The device collects the voltage value of the pressure sensor in real time through the ADC module circuit in the integrated circuit. The processor in the circuit calculates the liquid level corresponding to the current pressure according to the current pressure value received by the pressure sensor, and then sends the current liquid level to the IoT platform through the communication module. The platform processes the current value accordingly, such as triggering an alarm when the current value is less than a certain value, or calculating the current liquid level by the previous value to determine how much it has increased or decreased, and so on, so as to perform corresponding actions. It is not susceptible to interference, making the monitored information accurate. The processor calculates the liquid level depth corresponding to the current pressure based on the current pressure value, solving the problem of discovering the liquid in the container only when it is exhausted, and solving the problem of leakage in the pipes or containers connecting the containers, or the liquid in the containers being stolen, which is difficult to discover or discovered late. During the cooperation period between the two parties, Party A supplies liquid products to Party B's containers. If a third party wants to cooperate with Party B, it will inevitably add liquid to the container. At this time, Party A will receive a telephone notification in time through this device to protect its legitimate rights and interests or discover its own problems and improve its competitiveness through relevant actions, thereby solving the problem of unauthorized liquid filling.
[0016] 2. Through the connection mechanism set, the controller in the initial state controls the electromagnet to be energized, the button battery provides power for the electromagnet, and the card block is made of iron material. When the electromagnet is energized, the magnetic force adsorbs the card block, and the spring rebound force is less than the suction force brought by the electromagnet to the card block, so the spring is compressed at this time and the card block is adsorbed and retreated, and then the cylinders at the four corners of the box cover are inserted into the column grooves of the rectangular block. When the cylinder is fully inserted into the column groove and can no longer be lowered, the card slot is exactly at the position of the card block, and then the controller controls the electromagnet to cut off the electromagnetic suction and disappear. At this time, the spring resets and pushes the card block out of the empty slot and into the inside of the card slot, which is conducive to completing the connection between the placement box and the box cover by fixing the cylinder. When the placement box needs to repair the internal circuit board or other electrical components, the electromagnet is energized again, and then the card block leaves the card slot under the action of the magnetic suction force. At this time, the cylinder is pulled by the handle, and then the cylinder leaves the inside of the rectangular block, which is conducive to completing the separation of the placement box and the box cover, and is convenient for repairing the inside of the placement box. 3. Through the moisture-proof mechanism, a desiccant is placed inside the storage box before the box cover is connected to the placement box. The desiccant helps prevent moisture from being generated inside the placement box. When the box cover is connected to the placement box, the pressure plate on the inside of the box cover enters the inside of the groove. The diameter of the pressure plate is one-third of the groove. When the pressure plate enters the groove, the pressure plate presses the airbag and then a part of the airbag is squeezed out of the groove. The extruded part helps fill the gap at the connection between the box cover and the placement box, which helps prevent dust or moisture from entering through the gap. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure proposed by the present invention; Figure 2 The present invention proposes Figure 1 Schematic diagram of local structure; Figure 3 This is a schematic diagram of the placement box and the box cover structure proposed by the present invention; Figure 4 This is a schematic diagram of the internal structure of the placement box proposed by the present invention; Figure 5 This is a split diagram of the placement box proposed by the present invention; Figure 6 This is a schematic diagram of the box cover structure proposed by the present invention; Figure 7 A schematic diagram of the connection mechanism proposed by the present invention; Figure 8 A structural schematic diagram of point A is proposed for the present invention.
[0018] In the figure: 1. container; 2. placement box; 3. power plug; 4. pipe; 5. three-way connector; 6. pressure sensor; 8. wire; 9. box cover; 10. circuit board; 11. storage box; 12. controller; 14. humidity sensor; 17. groove; 18. airbag; 19. pressure plate; 23. rectangular block; 24. column groove; 25. cylinder; 26. handle; 27. card slot; 28. sealing ring; 29. button battery; 31. empty slot; 32. electromagnet; 33. spring; 34. card block. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of its embodiments based on the overall structure of the present invention.
[0021] A pressure sensor-based pipeline liquid level Internet of Things monitoring device comprises: a container 1, wherein liquid is stored in the container 1, a mounting bracket is provided at the bottom of the container 1, a placement box 2 is provided at the front of the container 1, the placement box 2 can be connected to the container through a rope or a suction cup, or fixed on a wall through a hole in an outer shell, or can be placed anywhere within 1 meter and not on the container, the placement box 2 is connected to a power plug 3, the container 1 is connected to a pipeline 4, the pipeline 4 is connected to a three-way head 5, a pressure sensor 6 is installed on the top of the three-way head 5, the placement box 2 is connected to an electric wire 8 and a data transmission line, and the pressure sensor 6 is connected to the placement box 2 through the electric wire 8 and the data transmission line.
[0022] It can be concluded that the placement box 2 is hung in front of the container 1 by a rope, or can also be attached to the container 1 by a suction cup, and the power plug 3 is plugged in to power on the Internet of Things monitoring device. The device collects the voltage value of the pressure sensor in real time through the ADC module circuit in the integrated circuit. The processor in the circuit calculates the liquid level depth corresponding to the current pressure according to the current pressure value received by the pressure sensor 6, and then sends the current liquid level depth to the Internet of Things platform through the communication module. The platform processes the current value accordingly, such as the current value is less than a certain value to trigger an alarm or calculates the current liquid level by how much it has increased or decreased by the previous value, etc., so as to perform corresponding actions. The device is not easily interfered with, so that the monitoring information is accurate. The processor calculates the liquid level depth corresponding to the current pressure according to the current pressure value, which solves the problem of discovering that the liquid in the container is exhausted, and solves the problem that it is difficult to discover or discover late after the pipeline connecting the container or the container leaks or the liquid in the container is stolen, and solves the problem of unauthorized liquid filling.
[0023] Furthermore, a circuit board 10 is installed inside the placement box 2, and a moisture-proof mechanism is provided inside the placement box 2 to prevent the circuit board 10 from getting damp and unable to work. The moisture-proof mechanism includes a storage box 11 provided inside the placement box 2, and the storage box 11 is provided with an opening to absorb moisture. The front of the storage box 11 is provided with an openable cover, and a desiccant is provided inside the storage box 11. The desiccant can be easily replaced by opening the cover. A controller 12 is provided inside the placement box 2, and a humidity sensor 14 and a temperature sensor are installed on the circuit board 10.
[0024] It should be noted that the humidity sensor 14 and the temperature sensor are electrically connected to the controller 12 . The humidity sensor 14 is used to monitor the humidity inside the placement box 2 . The signals monitored by the humidity sensor 14 and the temperature sensor are transmitted to the controller 12 .
[0025] Furthermore, the placement box 2 is provided with a groove 17 , and an air bag 18 for sealing and dustproofing is placed inside the groove 17 . A rectangular pressing plate 19 is provided on the inner side of the box cover 9 , and the width of the pressing plate 19 is one third of the width of the groove 17 .
[0026] Specifically, before the box cover 9 is connected to the placement box 2, a desiccant is placed inside the storage box 11. The desiccant helps prevent moisture from being generated inside the placement box 2. When the box cover 9 is connected to the placement box 2, the pressing plate 19 on the inner side of the box cover 9 enters the interior of the groove 17. The diameter of the pressing plate 19 is one-third of the groove 17. When the pressing plate 19 enters the groove 17, the pressing plate 19 presses the airbag 18 and then a part of the airbag 18 is squeezed out of the groove 17. The squeezed part helps fill the gap at the connection between the box cover 9 and the placement box 2, which helps prevent dust or moisture from entering through the gap.
[0027] In addition, the placement box 2 is provided with a box cover 9, and the placement box 2 is connected to the box cover 9 through a connecting mechanism, and the connecting mechanism includes rectangular blocks 23 at the four corners of the placement box 2, and the rectangular blocks 23 are provided with column grooves 24. The four corners of the placement box 2 are slidably connected with cylinders 25, and a handle 26 is fixed at one end of the cylinder 25, and the cylinder 25 is provided with a card slot 27.
[0028] In addition, an elastic sealing ring 28 is provided at the top of the column groove 24, a replaceable button battery 29 is installed in the rectangular block 23, empty grooves 31 are provided on both sides of the column groove 24, an electromagnet 32 is fixed inside the empty groove 31, a spring 33 is fixed on one side of the electromagnet 32, a card block 34 cooperating with the card slot 27 is provided inside the empty groove 31, and one end of the spring 33 is fixedly connected to the card block 34.
[0029] It is emphasized that the controller 12 in the initial state controls the electromagnet 32 to be energized, the button battery 29 provides power for the electromagnet 32, and the card block 34 is made of iron material. When the electromagnet 32 is energized, the magnetic force adsorbs the card block 34, and the rebound force of the spring 33 is less than the suction force brought by the electromagnet 32 to the card block 34, so the spring 33 is compressed at this time and the card block 34 is adsorbed and retreated, and then the cylinders 25 at the four corners of the box cover 9 are inserted into the column grooves 24 of the rectangular block 23. When the cylinder 25 is completely inserted into the column grooves 24 and cannot be lowered any further, the card grooves 27 are just located at the position of the card block 34, and then the controller 1 2 The electromagnetic attraction of the control electromagnet 32 disappears. At this time, the spring 33 is reset and pushes the block 34 out of the empty slot 31 into the inside of the slot 27, which is conducive to completing the connection between the placement box 2 and the box cover 9 by fixing the cylinder 25. When the placement box 2 needs to repair the internal circuit board 10 or other electrical components, the electromagnet 32 is energized again, and then the block 34 leaves the slot 27 under the action of the magnetic attraction. At this time, the cylinder 25 is pulled by the handle 26, and then the cylinder 25 leaves the inside of the rectangular block 23, which is conducive to completing the separation of the placement box 2 and the box cover 9, and is convenient for repairing the inside of the placement box 2.
[0030] Working principle: The placement box 2, power plug 3, pipe 4, tee 5, pressure sensor 6, wire 8, and integrated circuit constitute the Internet of Things monitoring device. The placement box 2 can be connected to the container through a rope or a suction cup, or fixed on the wall through the hole of the shell, or placed anywhere within 1 meter and not on the container. Plug in the power plug 3 to power on the Internet of Things monitoring device. The device collects the voltage value of the pressure sensor in real time through the ADC module circuit in the integrated circuit. The processor in the circuit calculates the liquid level depth corresponding to the current pressure according to the current pressure value received by the pressure sensor 6, and then sends the current liquid level depth to the Internet of Things platform through the communication module. The platform processes the current value accordingly, such as the current value is less than a certain value to trigger an alarm, or calculates the current liquid level by how much it has increased or decreased by comparing it with the last value. How much, etc., so as to perform corresponding actions. The device is not easily disturbed, so that the monitored information is accurate. The processor calculates the liquid level depth corresponding to the current pressure according to the current pressure value, which solves the problem of discovering that the liquid in the container is exhausted, and solves the problem that it is difficult to discover or discover late after the pipeline or container connecting the container leaks or the liquid in the container is stolen. During the cooperation period between the two parties, Party A supplies liquid products to Party B's container. If a third party wants to cooperate with Party B, it will inevitably add liquid to the container. At this time, Party A will receive a telephone notification in time through this device to protect its legitimate rights and interests or discover its own problems through relevant actions to improve its competitiveness and solve the problem of unauthorized liquid filling. Before using the Internet of Things monitoring device, the box cover 9 needs to be connected to the placement box 2 through a connecting mechanism. The details are as follows;In the initial state, the controller 12 controls the electromagnet 32 to be energized, and the button battery 29 provides power for the electromagnet 32. The card block 34 is made of iron material. When the electromagnet 32 is energized, the magnetic force attracts the card block 34. The rebound force of the spring 33 is less than the suction force brought by the electromagnet 32 to the card block 34. Therefore, the spring 33 is compressed at this time and the card block 34 is adsorbed and retreated. Then, the cylinders 25 at the four corners of the box cover 9 are inserted into the column grooves 24 of the rectangular block 23. When the cylinder 25 is completely inserted into the column grooves 24 and cannot be lowered any further, At this time, the card slot 27 is just located at the position of the card block 34, and then the controller 12 controls the electromagnet 32 to cut off the electromagnetic attraction, and the spring 33 is reset at this time to push the card block 34 out of the empty slot 31 and into the interior of the card slot 27, which is conducive to completing the connection between the placement box 2 and the box cover 9 by fixing the cylinder 25. When the placement box 2 needs to repair the internal circuit board 10 or other electrical components, the electromagnet 32 is energized again, and then the card block 34 leaves the card slot 27 under the action of the magnetic attraction. At this time, the handle 26 pulls the cylinder 25, and then the cylinder 25 leaves the inside of the rectangular block 23, which is conducive to completing the separation of the placement box 2 and the box cover 9, and is convenient for repairing the inside of the placement box 2. Through the moisture-proof mechanism, the desiccant is placed inside the storage box 11 before the box cover 9 is connected to the placement box 2. The desiccant is conducive to preventing moisture from being generated inside the placement box 2. When the humidity sensor 14 detects that the humidity inside the placement box 2 is too high, it will send a desiccant notification to the user through the Internet of Things platform. When the temperature sensor senses that the temperature is too high, it will promptly notify the user by phone to confirm whether there is a fire. When the box cover 9 is connected to the placement box 2, the pressure plate 19 on the inside of the box cover 9 enters the inside of the groove 17. The diameter of the pressure plate 19 is one-third of the groove 17. When the pressure plate 19 enters the groove 17, the pressure plate 19 presses the airbag 18 and then a part of the airbag 18 is squeezed out of the groove 17. The squeezed part is conducive to filling the gap at the connection between the box cover 9 and the placement box 2, which is conducive to preventing dust or moisture from entering through the gap. ;
[0031] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pipeline liquid level IoT monitoring device based on a pressure sensor, comprising: A container (1), characterized in that: a placement box (2) is arranged on the front of the container (1), the placement box (2) can be adsorbed on the front of the container (1) by a suction cup, or the placement box (2) can be hung in front of the container (1) by a rope, the placement box (2) is connected to a power plug (3), the container (1) is connected to a pipe (4), the pipe (4) is connected to a three-way head (5), a pressure sensor (6) is installed on the top of the three-way head (5), and the pressure sensor (6) is connected to the placement box (2) by an electric wire (8).
2. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 1 is characterized in that: The placement box (2) is provided with a box cover (9), the placement box (2) and the box cover (9) are connected via a connection mechanism, a circuit board (10) is installed inside the placement box (2), a moisture-proof mechanism is provided inside the placement box (2) to prevent the circuit board (10) from being damp and unable to work, the placement box (2) is provided with a groove (17), an air bag (18) for sealing and dustproofing is placed inside the groove (17), a rectangular pressing plate (19) is provided on the inner side of the box cover (9), and the width of the pressing plate (19) is one third of the width of the groove (17).
3. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 2 is characterized in that: The moisture-proof mechanism comprises a storage box (11) disposed inside a placement box (2), a desiccant disposed inside the storage box (11), and the desiccant can be easily replaced by opening a cover plate, and a controller (12) is disposed inside the placement box (2) and a humidity sensor (14) is installed.
4. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 3 is characterized in that: The humidity sensor (14) is electrically connected to the controller (12); the humidity sensor (14) is used to monitor the humidity inside the placement box (2); and the signal monitored by the humidity sensor (14) is transmitted to the controller (12).
5. The pressure sensor-based pipeline liquid level IoT monitoring device according to claim 2 is characterized in that: The connection mechanism comprises rectangular blocks (23) at the four corners of the placement box (2), the rectangular blocks (23) being provided with column grooves (24), the four corners of the placement box (2) being slidably connected with cylinders (25), one end of the cylinder (25) being fixed with a handle (26), and the cylinder (25) being provided with a slot (27).
6. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 5 is characterized in that: An elastic sealing ring (28) is provided at the top of the column groove (24), and a replaceable button battery (29) is installed in the rectangular block (23).
7. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 6 is characterized in that: Empty slots (31) are provided on both sides of the column slot (24), an electromagnet (32) is fixed inside the empty slot (31), a spring (33) is fixed on one side of the electromagnet (32), a clamping block (34) cooperating with the clamping slot (27) is provided inside the empty slot (31), and one end of the spring (33) is fixedly connected to the clamping block (34).
8. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 3 is characterized in that: The storage box (11) is provided with an opening to facilitate moisture absorption, and the front of the storage box (11) is provided with an openable cover.
9. The IoT monitoring device for pipeline liquid level based on pressure sensor according to claim 1 is characterized in that: Liquid is stored inside the container (1), and a mounting bracket is provided at the bottom of the container (1).
Citation Information
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