Safety single hammer stopping device of tamping machine

By designing a safe single hammer stop device in the tamping machine, using the combination of card blocks, springs and hydraulic cylinders, the problem that traditional tamping machines cannot stop working alone is solved, and the safe and separate control of the hammer rod and the improvement of production efficiency is achieved. .

CN119081714AInactive Publication Date: 2024-12-06TAIYUAN SILIAN HEAVY IND CO LTD
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Patent Information

Application Number
CN202411342283.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2024-12-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The hammer stop device of traditional tamping machines cannot stop working alone in accidents or hammer rod failures, resulting in reduced production efficiency.

Method used

A safe single hammer stop device of tamping machine is designed, using frame, guide column, hammer rod, hammer head, clamp block, telescopic rod and hydraulic cylinder. Through the cooperation of clamp block and spring, the individual hammer rod is realized. Control and control the opening and closing of the card interface through the hydraulic cylinder to ensure that the hammer rod can be lifted and lowered normally when needed and avoid accidental falls.

Benefits of technology

The hammer rod is stopped and safely lifted, which improves production efficiency, ensures the safety and stability of the equipment, and avoids shutdown and repairs caused by failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a safety single hammer stopping device of a tamping machine, which relates to the technical field of tamping machines and comprises a rack, a guide post, a hammer rod and a hammer head, the guide column is vertically arranged and fixed to the rack, and the guide column is of an internal hollow structure. The hammer rod is arranged in the guide column in a sliding mode in the vertical direction. The hammer head is fixedly arranged at the bottom end of the hammer rod; the side wall of the hammer rod is fixedly connected with a telescopic rod, the telescopic rod is horizontally arranged, the end, away from the hammer rod, of the telescopic rod is fixedly connected with a clamping block, the telescopic rod is sleeved with a first spring, one end of the first spring abuts against the clamping block, and the other end of the first spring abuts against the hammer rod; a clamping opening is formed in the guide column, and the size of the clamping opening is matched with the size of the clamping block; and when the clamping block is aligned with the clamping port, the clamping block can be clamped at the clamping port under the tension action of the first spring. According to the tamping hammer, falling of the hammer rod can be independently controlled, and the problem that a traditional tamping hammer cannot independently stop working is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of tamping machines, and in particular to a safety single-stop hammer device for tamping machines. Background Art

[0002] The coal tamping process refers to a special technical measure for preparing coking coal by using special coal tamping machinery to tamp the coal into briquettes before loading it into the coke oven, thereby increasing its bulk density before loading it into the oven. This technical measure can also expand the source of coking coal, add more high-volatile, medium or weakly coking coal, and ensure the quality of coke.

[0003] The tamping machine hammer stop device is a device that returns the tamping machine hammer to the original stop hammer position after the coke oven tamping machine completes the tamping of coal cakes. It is one of the core equipment to ensure safe production. The traditional tamping machine hammer stop device is generally composed of a group of three. When an accident occurs or when a tamping hammer fails, even if the other tamping hammers do not fail, the tamping machine cannot continue to work and needs to be shut down for repairs. It can only be used again after the fault is completely eliminated, which greatly affects production efficiency.

[0004] With respect to the above-mentioned related technologies, the inventor believes that there is a problem that the tamping hammer cannot stop working independently. Summary of the invention

[0005] In order to improve the problem that the tamping hammer cannot stop working independently, the present application provides a safe single-hammer stop device for a tamping machine.

[0006] The present application provides a tamping machine safety single-stop hammer device, which adopts the following technical solution: A safe single-stop hammer device for a tamping machine comprises a frame, a guide column, a hammer rod and a hammer head; the guide column is vertically arranged and fixed on the frame, and the guide column is an internal hollow structure; the hammer rod is slidably arranged in the guide column along the vertical direction; the hammer head is fixedly arranged at the bottom end of the hammer rod; a telescopic rod is fixedly connected to the side wall of the hammer rod, and the telescopic rod is horizontally arranged, and a clamping block is fixedly connected to the end of the telescopic rod away from the hammer rod, and a first spring is sleeved on the telescopic rod, one end of the first spring abuts against the clamping block, and the other end abuts against the hammer rod; a clamping interface is provided on the guide column, and the size of the clamping interface is adapted to the size of the clamping block; when the clamping block is aligned with the clamping interface, the clamping block can be clamped at the clamping interface under the tension of the first spring.

[0007] By adopting the above technical scheme, the hammer rod can be prevented from falling by clamping the clamping block at the clamping interface, so that the falling of the hammer rod can be controlled independently, thereby improving the problem that the traditional tamping hammer cannot stop working independently; by setting the frame, structural support is provided for the other mechanisms; by setting the guide column, the hammer rod can be set in the guide column; by setting the telescopic rod on one side of the hammer rod, a clamping block can be set at the end of the telescopic rod away from the hammer rod; by setting the clamping block and opening a clamping interface on the guide column that is compatible with the size of the clamping block, the clamping block can be clamped in the clamping interface; by setting the first spring, when the clamping block is aligned with the clamping interface, the clamping block can be clamped in the clamping interface under the tension of the first spring, so that the hammer rod cannot fall.

[0008] Optionally, it also includes a hydraulic cylinder, a first connecting component and a gasket, wherein the hydraulic cylinder is arranged on the frame, the gasket is connected to the piston rod of the hydraulic cylinder through the first connecting component, the size of the gasket is matched with the size of the card interface, and the gasket can be moved to the card interface under the action of the hydraulic cylinder.

[0009] By adopting the above technical scheme, when there is no need to stop the hammer, the card interface can be blocked by the gasket driven by the hydraulic cylinder, so that even if the card block is aligned with the card interface, it cannot be stuck at the card interface, so that the hammer rod can be lifted and lowered normally; through the setting of the hydraulic cylinder, power support can be provided for the movement of the gasket, and the opening and closing of the card interface can be controlled by controlling the movement of the gasket. When the hammer needs to be stopped, the gasket is moved away from the card interface to open the card interface, so that when the card block is aligned with the card interface, it can be stuck in the card interface under the action of the spring, and the hammer rod cannot fall; when there is no need to stop the hammer and the machine works normally, the gasket is covered on the card interface to block the card interface, the card block cannot be stuck at the card interface, and the hammer rod can be lifted and lowered normally.

[0010] Optionally, the card block, the telescopic rod and the first spring are provided in two groups, and the two groups of the card block, the telescopic rod, and the first spring are symmetrically arranged with the hammer rod as the center; two card interfaces are also provided on the guide column, and the two card interfaces are also symmetrically distributed with the hammer rod as the center.

[0011] By adopting the above technical solution, through the arrangement of two groups of clamping blocks, the telescopic rod and the first spring, and the two clamping interfaces are also provided on the guide column, when the clamping block is aligned with the clamping interface, the two clamping blocks can be clamped in the clamping interface under the action of the corresponding first spring, so that the hammer rod cannot fall. Compared with the clamping of a single clamping block, the stability of the clamping of the two clamping blocks at the same time is better.

[0012] Optionally, two gaskets are provided, and the two gaskets are also symmetrically arranged with the hammer rod as the center.

[0013] By adopting the above technical solution and providing two gaskets, the two card interfaces can be covered respectively, so that the two card blocks cannot be stuck at the card interfaces.

[0014] Optionally, the two gaskets are connected to the piston rod of the hydraulic cylinder through the first connecting assembly, and the hydraulic cylinder can drive the two gaskets to move to the two card interfaces respectively.

[0015] By adopting the above technical solution, the two gaskets can be controlled to move by a hydraulic cylinder, thereby controlling the opening and closing of the two card interfaces.

[0016] Optionally, the gasket is slidably arranged on the frame; the hydraulic cylinder is horizontally arranged and its length direction is perpendicular to the length direction of the telescopic rod; the first connecting assembly includes a first connecting rod, a first connecting block, a second connecting rod and a second connecting block; the first connecting rod, the second connecting block, the second connecting rod and the second connecting block are each provided with two, and are symmetrically arranged with the axis of the hydraulic cylinder as the axis of symmetry; one end of the first connecting rod is fixedly connected to the piston rod of the hydraulic cylinder, and the length direction of the first connecting rod is perpendicular to the length direction of the hydraulic cylinder; the cross-section of the first connecting block is a right triangle, and one side of one of its right-angled sides is adjacent to the first connecting block The connecting rod is fixedly connected to a side close to the guide column, and its hypotenuse is located on a side close to the hydraulic cylinder; one end of the second connecting rod is fixedly connected to a side of the gasket away from the guide column; the cross-section of the second connecting block is also a right-angled triangle, and its size is mutually adapted to the size of the first connecting block, and a side where a right-angled side of the cross-section of the second connecting block is located is fixedly connected to an end of the second connecting rod away from the gasket, and a side where the hypotenuse of the cross-section of the second connecting block is located can abut against a side where the hypotenuse of the cross-section of the first connecting block is located; when the hydraulic cylinder drives the piston rod to extend, it can drive the gasket to move toward a direction close to the card interface.

[0017] By adopting the above technical solution, when there is no need to stop the hammer normally, the piston rod of the hydraulic cylinder is started to extend, driving the first connecting rod to move in the direction close to the second connecting rod, and driving the first connecting block to move in the direction close to the second connecting block. At this time, the hypotenuse of the first connecting block abuts against the hypotenuse of the second connecting block, thereby driving the second connecting block to move in the direction close to the gasket, thereby driving the second connecting rod to move in the direction close to the card interface, thereby driving the gasket to move in the direction close to the card interface until the gasket moves into the card interface and blocks the card interface. At this time, the hammer rod can be raised and lowered normally; by sliding the gasket on the frame, the moving direction of the gasket can be limited, thereby limiting the moving directions of the second connecting rod and the second connecting block, so that the gasket can only move in the same direction close to or away from the card interface; by setting the first connecting rod, and connecting one end of the first connecting rod to the hydraulic cylinder The piston rod is fixedly connected, so that when the piston rod of the hydraulic cylinder moves, it can drive the first connecting rod to move; by setting the first connecting block and fixing the first connecting block to the first connecting rod, when the piston rod of the hydraulic cylinder drives the first connecting rod to move, it can drive the first connecting block to move together; by setting the second connecting rod and fixing the second connecting rod to the gasket, when the second connecting rod moves, it can drive the gasket to move together; by setting the second connecting block and fixing the second connecting block to the second connecting rod, when the second connecting block moves, it can drive the second connecting rod to move together; by setting the cross-sections of the first connecting block and the second connecting block into right-angled triangles and abutting the hypotenuses of the two, when the hydraulic cylinder drives the first connecting block to move in a direction close to the second connecting block, it can drive the second connecting block to move in a direction close to the card interface.

[0018] Optionally, the frame is provided with two fixed blocks which are symmetrically arranged with the axis of the hydraulic cylinder as the axis of symmetry, the fixed block is located on the side of the second connecting block away from the second connecting rod, and a second spring is fixedly connected between the fixed block and the second connecting block; when the second spring is in a balanced state, the gasket is located outside the card interface.

[0019] By adopting the above technical solution, when it is necessary to stop the hammer, the piston rod of the hydraulic cylinder moves in a direction away from the guide column, which can drive the first connecting rod and the second connecting block to move in a direction away from the gasket. At this time, the second connecting block moves in a direction close to the fixed block under the action of the contraction force of the second spring, thereby driving the second connecting rod to move in a direction close to the fixed block, thereby driving the gasket away from the card interface, so that the card interface opens. When the hammer rod is lifted or lowered, when the card block is aligned with the card interface, the card block can be clamped in the card interface under the action of the tension of the first spring, so that the hammer rod cannot be lifted or lowered, thereby achieving the purpose of stopping the hammer.

[0020] Optionally, a side of the block away from the telescopic rod is arc-shaped.

[0021] By adopting the above technical solution, when there is no need to stop the hammer, the blocking block abuts against the inner wall of the guide column under the tension of the first spring. By setting the side of the blocking block away from the telescopic rod into an arc shape, the contact area between the blocking block and the inner wall of the guide column can be reduced, the friction force can be reduced, and the lifting efficiency of the hammer rod can be improved.

[0022] Optionally, it also includes a safety lever and a second connecting assembly, and the safety lever is connected to the piston rod of the hydraulic cylinder through the second connecting assembly.

[0023] By adopting the above technical solution, when the hammer needs to be stopped, the safety lever can be moved to the bottom of the hammer head through the hydraulic cylinder to prevent the hammer head from falling, thereby further improving the safety of the device.

[0024] Optionally, the second connecting assembly includes a fixed rod, a rotating shaft, and a rotating rod, wherein two fixed rods are provided, and one end of the fixed rod is fixedly connected to the frame; the two ends of the rotating shaft are respectively fixedly connected to the ends of the two fixed rods away from the frame, and the length direction of the rotating shaft is horizontal and perpendicular to the length direction of the hydraulic cylinder; the rotating rod is rotatably connected to the rotating shaft, one end of the rotating rod is fixedly connected to the piston rod of the hydraulic cylinder, and the other end is fixedly connected to the safety gear rod, and the side of the rotating rod close to the safety gear rod is arc-shaped; when the hydraulic cylinder is shortened and the second spring is in a balanced state, the safety gear rod is located below the hammer head; when the piston rod of the hydraulic cylinder is extended, it can drive the safety gear rod to move in a direction away from the hammer head.

[0025] By adopting the above technical scheme, when the hammer does not need to be stopped and the machine works normally, the piston rod of the hydraulic cylinder is extended, driving the gasket to block the card interface, and at the same time driving the end of the rotating rod away from the safety lever to rotate toward the direction close to the guide column, thereby driving the end of the rotating rod close to the safety lever to move in the direction away from the hammer head, so that the safety lever and the hammer head are staggered in the vertical direction, so that the hammer head can be lifted and lowered normally; when the hammer needs to be stopped, the piston rod of the hydraulic cylinder is shortened, driving the gasket to move to open the card interface, and at the same time driving the end of the rotating rod away from the safety lever to move in the direction away from the guide column, thereby driving the end of the rotating rod close to the safety lever to move in the direction close to the hammer head, so that the safety lever moves to under the hammer head, thereby preventing the hammer head from falling and improving its safety; and a hydraulic cylinder can simultaneously drive the card block for clamping and the safety lever for protection, thereby improving work efficiency.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Through the arrangement of the frame, the guide column, the hammer rod, the hammer head, the clamping block, the telescopic rod and the first spring, and the opening of the clamping interface on the guide column, the hammer rod can be prevented from falling by clamping the clamping block at the clamping interface, so that the falling of the hammer rod can be controlled independently, thereby improving the problem that the traditional tamping hammer cannot stop working independently; 2. Through the arrangement of the hydraulic cylinder, the first connecting assembly and the gasket, when the hammer does not need to be stopped, the hydraulic cylinder can be used to drive the gasket to block the card interface, so that even if the card block is aligned with the card interface, it cannot be stuck at the card interface, thereby allowing the hammer rod to be lifted and lowered normally; 3. Through the arrangement of the first connecting rod, the second connecting rod, the first connecting block and the second connecting block, when there is no need to stop the hammer normally, the piston rod of the hydraulic cylinder is started to extend, driving the first connecting rod to move in the direction close to the second connecting rod, and driving the first connecting block to move in the direction close to the second connecting block. At this time, the beveled edge of the first connecting block abuts against the beveled edge of the second connecting block, thereby driving the second connecting block to move in the direction close to the gasket, thereby driving the second connecting rod to move in the direction close to the card interface, thereby driving the gasket to move in the direction close to the card interface, until the gasket moves into the card interface and blocks the card interface, and at this time the hammer rod can be raised and lowered normally. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 is a schematic cross-sectional structure diagram of an embodiment of the present application; Figure 3 yes Figure 2 A partial enlarged schematic diagram of part A; Figure 4 yes Figure 1 A partial enlarged schematic diagram of part B.

[0028] Explanation of the accompanying drawings: 1. frame; 11. slide groove; 12. slider; 13. gasket; 14. fixed block; 15. second spring; 2. guide column; 21. card interface; 3. hammer rod; 4. hammer head; 5. safety lever; 6. telescopic rod; 61. card block; 62. first spring; 7. hydraulic cylinder; 8. first connecting assembly; 81. first connecting rod; 82. first connecting block; 83. second connecting rod; 84. second connecting block; 9. second connecting assembly; 91. fixed rod; 92. rotating shaft; 93. rotating rod. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-4 This application is described in further detail.

[0030] The present application embodiment discloses a safety single-stop hammer device for a tamping machine. Figure 1 and Figure 2A safety single-stop hammer device for a tamping machine includes a frame 1, a guide column 2, a hammer rod 3, a hammer head 4 and a safety lever 5; the guide column 2 is vertically arranged and fixed on the frame 1, and the guide column 2 is an internal hollow structure; the hammer rod 3 is slidably arranged in the guide column 2 along the vertical direction; the hammer head 4 is fixedly arranged at the bottom end of the hammer rod 3; the safety lever 5 is arranged below the hammer head 4.

[0031] Reference Figure 2 and Figure 3 , telescopic rods 6 are fixedly connected to the side walls on both sides of the hammer rod 3, and the two telescopic rods 6 are symmetrically distributed with the axis of the hammer rod 3 as the symmetry center. The telescopic rod 6 is horizontally arranged, and a clamping block 61 is fixedly connected to the end of the telescopic rod 6 away from the hammer rod 3. A first spring 62 is sleeved on the telescopic rod 6, one end of the first spring 62 abuts against the clamping block 61, and the other end abuts against the hammer rod 3. The side of the clamping block 61 away from the telescopic rod 6 is arc-shaped; clamping interfaces 21 are provided on the side walls on both sides of the guide column 2, and the size of the clamping interface 21 is adapted to the size of the clamping block 61; when the clamping block 61 is aligned with the clamping interface 21, the clamping block 61 can be clamped at the clamping interface 21 under the tension of the first spring 62.

[0032] Reference Figure 1 and Figure 3 , a hydraulic cylinder 7 is provided on the frame 1, and the hydraulic cylinder 7 is horizontally arranged, and its length direction is perpendicular to the length direction of the telescopic rod 6; two slide grooves 11 are provided on the frame 1, and the two slide grooves 11 are symmetrically distributed with the axis of the guide column 2 as the symmetry center, and the length directions of the two slide grooves 11 are perpendicular to the length direction of the hydraulic cylinder 7, and a slider 12 is slidably arranged in each slide groove 11 along its length direction, and a gasket 13 is fixedly arranged on the top of each slider 12, and the size of the gasket 13 and the size of the card interface 21 are adapted to each other, and a first connecting component 8 is provided between the two gaskets 13 and the hydraulic cylinder 7, and the gasket 13 and the piston rod of the hydraulic cylinder 7 are connected through the first connecting component 8; the gasket 13 can be driven by the hydraulic cylinder 7 to move, thereby controlling the opening and closing of the card interface 21.

[0033] Reference Figure 3 and Figure 4The first connecting assembly 8 includes a first connecting rod 81, a first connecting block 82, a second connecting rod 83 and a second connecting block 84; the first connecting rod 81, the second connecting block 84, the second connecting rod 83 and the second connecting block 84 are each provided with two, and are all symmetrically arranged with the axis of the hydraulic cylinder 7 as the axis of symmetry; one end of the first connecting rod 81 is fixedly connected to the piston rod of the hydraulic cylinder 7, and the length direction of the first connecting rod 81 is perpendicular to the length direction of the hydraulic cylinder 7; the cross section of the first connecting block 82 is a right triangle, one side of which is located at a right angle and is fixedly connected to the side of the first connecting rod 81 close to the guide column 2, and its hypotenuse is located at On the side close to the hydraulic cylinder 7; one end of the second connecting rod 83 is fixedly connected to the side of the gasket 13 away from the guide column 2; the cross-section of the second connecting block 84 is also a right-angled triangle, and the size is adapted to the size of the first connecting block 82, and the side where a right-angled side of the cross-section of the second connecting block 84 is located is fixedly connected to the end of the second connecting rod 83 away from the gasket 13, and the side where the hypotenuse of the cross-section of the second connecting block 84 is located can be abutted against the side where the hypotenuse of the cross-section of the first connecting block 82 is located; when the hydraulic cylinder 7 drives the piston rod to extend, it can drive the gasket 13 to move toward the direction close to the card interface 21.

[0034] Reference Figure 1 Two fixed blocks 14 are symmetrically arranged with the axis of the hydraulic cylinder 7 as the axis of symmetry on the frame 1. The fixed block 14 is located on the side of the second connecting block 84 away from the second connecting rod 83. A second spring 15 is fixedly connected between the fixed block 14 and the second connecting block 84; when the second spring 15 is in a balanced state, the gasket 13 is located outside the card interface 21.

[0035] When there is no need to stop the hammer normally, the piston rod of the hydraulic cylinder 7 is started to extend, driving the first connecting rod 81 to move in the direction close to the second connecting rod 83, and driving the first connecting block 82 to move in the direction close to the second connecting block 84. At this time, the hypotenuse of the first connecting block 82 abuts against the hypotenuse of the second connecting block 84, thereby driving the second connecting block 84 to move in the direction close to the gasket 13, thereby driving the second connecting rod 83 to move in the direction close to the card interface 21, thereby driving the gasket 13 to move in the direction close to the card interface 21, until the gasket 13 moves into the card interface 21 and blocks the card interface 21. At this time, the hammer rod 3 can be raised and lowered normally.

[0036] When it is necessary to stop the hammer, the piston rod of the hydraulic cylinder 7 moves in a direction away from the guide column 2, which can drive the first connecting rod 81 and the second connecting block 84 to move in a direction away from the gasket 13. At this time, the second connecting block 84 moves in a direction close to the fixed block 14 under the action of the contraction force of the second spring 15, thereby driving the second connecting rod 83 to move in a direction close to the fixed block 14, thereby driving the gasket 13 away from the card interface 21, so that the card interface 21 is opened. When the hammer rod 3 is raised or lowered, when the card block 61 is aligned with the card interface 21, the card block 61 can be connected in the card interface 21 under the action of the tension of the first spring 62, so that the hammer rod 3 cannot be raised or lowered, thereby achieving the purpose of stopping the hammer.

[0037] Reference Figure 1 and Figure 3 A second connecting assembly 9 is provided between the hydraulic cylinder 7 and the safety lever 5, and the safety lever 5 is connected to the piston rod of the hydraulic cylinder 7 through the second connecting assembly 9; the second connecting assembly 9 includes a fixed rod 91, a rotating shaft 92, and a rotating rod 93. The fixed rod 91 is provided with two, and one end of the fixed rod 91 is fixedly connected to the frame 1; the two ends of the rotating shaft 92 are respectively fixedly connected to the ends of the two fixed rods 91 away from the frame 1, and the length direction of the rotating shaft 92 is horizontal and perpendicular to the length direction of the hydraulic cylinder 7; the rotating rod 93 is rotatably connected to the rotating shaft 92, one end of the rotating rod 93 is fixedly connected to the piston rod of the hydraulic cylinder 7, and the other end is fixedly connected to the safety lever 5, and the side of the rotating rod 93 close to the safety lever 5 is arc-shaped; when the hydraulic cylinder 7 is shortened and the second spring 15 is in a balanced state, the safety lever 5 is located below the hammer head 4; when the piston rod of the hydraulic cylinder 7 is extended, the safety lever 5 can be driven to move in a direction away from the hammer head 4.

[0038] When the hammer does not need to be stopped and the machine works normally, the piston rod of the hydraulic cylinder 7 is extended, driving the gasket 13 to block the card interface 21, and at the same time driving the end of the rotating rod 93 away from the safety gear rod 5 to rotate in the direction close to the guide column 2, thereby driving the end of the rotating rod 93 close to the safety gear rod 5 to move in the direction away from the hammer head 4, so that the safety gear rod 5 is staggered with the hammer head 4 in the vertical direction, so that the hammer head 4 can be lifted and lowered normally; when the hammer needs to be stopped, the piston rod of the hydraulic cylinder 7 is shortened, driving the gasket 13 to move to open the card interface 21, and at the same time driving the end of the rotating rod 93 away from the safety gear rod 5 to move in the direction away from the guide column 2, thereby driving the end of the rotating rod 93 close to the safety gear rod 5 to move in the direction close to the hammer head 4, so that the safety gear rod 5 moves below the hammer head 4, thereby preventing the hammer head 4 from falling.

[0039] The implementation principle of a safety single-stop hammer device for a tamping machine in the embodiment of the present application is as follows: When the hammer does not need to be stopped during normal operation, the piston rod of the hydraulic cylinder 7 is started to extend, driving the first connecting rod 81 to move in the direction close to the second connecting rod 83, and driving the first connecting block 82 to move in the direction close to the second connecting block 84. At this time, the hypotenuse of the first connecting block 82 abuts against the hypotenuse of the second connecting block 84, thereby driving the second connecting block 84 to move in the direction close to the gasket 13, thereby driving the second connecting rod 83 to move in the direction close to the card interface 21, thereby driving the gasket 13 to move in the direction close to the card interface 21, until the gasket 13 moves into the card interface 21 and blocks the card interface 21; while the piston rod of the hydraulic cylinder 7 extends, it drives the end of the rotating rod 93 away from the safety gear rod 5 to rotate in the direction close to the guide column 2, thereby driving the end of the rotating rod 93 close to the safety gear rod 5 to move in the direction away from the hammer head 4, so that the safety gear rod 5 is staggered with the hammer head 4 in the vertical direction, so that the hammer head 4 can be lifted and lowered normally.

[0040] When it is necessary to stop the hammer, the piston rod of the hydraulic cylinder 7 moves in a direction away from the guide column 2, which can drive the first connecting rod 81 and the second connecting block 84 to move in a direction away from the gasket 13. At this time, the second connecting block 84 moves in a direction close to the fixed block 14 under the action of the contraction force of the second spring 15, thereby driving the second connecting rod 83 to move in a direction close to the fixed block 14, thereby driving the gasket 13 away from the card interface 21, so that the card interface 21 is opened. When the hammer rod 3 is lifted or lowered, when the card block 61 is aligned with the card interface 21, the card block 61 can be clamped in the card interface 21 under the tension of the first spring 62, so that the hammer rod 3 cannot be lifted or lowered, thereby achieving the purpose of stopping the hammer; while the piston rod of the hydraulic cylinder 7 is shortened, it drives the end of the rotating rod 93 away from the safety gear rod 5 to move in a direction away from the guide column 2, thereby driving the end of the rotating rod 93 close to the safety gear rod 5 to move in a direction close to the hammer head 4, so that the safety gear rod 5 moves below the hammer head 4, thereby preventing the hammer head 4 from falling.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A safety single-stop hammer device for a tamping machine, characterized in that: The invention comprises a frame (1), a guide column (2), a hammer rod (3) and a hammer head (4); the guide column (2) is vertically arranged and fixed on the frame (1), and the guide column (2) is an internal hollow structure; the hammer rod (3) is slidably arranged in the guide column (2) along the vertical direction; the hammer head (4) is fixedly arranged at the bottom end of the hammer rod (3); a telescopic rod (6) is fixedly connected to the side wall of the hammer rod (3), the telescopic rod (6) is horizontally arranged, and the end of the telescopic rod (6) away from the hammer rod (3) is fixedly connected A clamping block (61) is provided, and a first spring (62) is sleeved on the telescopic rod (6), one end of the first spring (62) abuts against the clamping block (61), and the other end abuts against the hammer rod (3); a clamping interface (21) is provided on the guide column (2), and the size of the clamping interface (21) is adapted to the size of the clamping block (61); when the clamping block (61) is aligned with the clamping interface (21), the clamping block (61) can be clamped at the clamping interface (21) under the tension of the first spring (62).

2. A tamping machine safety single-stop hammer device according to claim 1, characterized in that: It also comprises a hydraulic cylinder (7), a first connecting assembly (8) and a gasket (13); the hydraulic cylinder (7) is arranged on the frame (1); the gasket (13) is connected to the piston rod of the hydraulic cylinder (7) via the first connecting assembly (8); the size of the gasket (13) is mutually compatible with the size of the card interface (21); and the gasket (13) can be moved to the card interface (21) under the action of the hydraulic cylinder (7).

3. A tamping machine safety single-stop hammer device according to claim 2, characterized in that: The clamping block (61), the telescopic rod (6) and the first spring (62) are provided in two groups, and the two groups of the clamping block (61), the telescopic rod (6) and the first spring (62) are symmetrically arranged with the hammer rod (3) as the center.

4. A tamping machine safety single-stop hammer device according to claim 3, characterized in that: Two gaskets (13) are also provided, and the two gaskets (13) are also symmetrically arranged with the hammer rod (3) as the center.

5. A tamping machine safety single-stop hammer device according to claim 4, characterized in that: The two gaskets (13) are connected to the piston rod of the hydraulic cylinder (7) via the first connecting assembly (8), and the hydraulic cylinder (7) can drive the two gaskets (13) to move to the two card interfaces (21) respectively.

6. A safety single-stop hammer device for a tamping machine according to claim 5, characterized in that: The gasket (13) is slidably arranged on the frame (1); the hydraulic cylinder (7) is horizontally arranged and its length direction is perpendicular to the length direction of the telescopic rod (6); the first connecting assembly (8) includes a first connecting rod (81), a first connecting block (82), a second connecting rod (83) and a second connecting block (84); the first connecting rod (81), the second connecting block (84), the second connecting rod (83) and the second connecting block (84) are each provided with two, and are symmetrically arranged with the axis of the hydraulic cylinder (7) as the axis of symmetry; one end of the first connecting rod (81) is fixedly connected to the piston rod of the hydraulic cylinder (7), and the length direction of the first connecting rod (81) is perpendicular to the length direction of the hydraulic cylinder (7); the cross section of the first connecting block (82) is a right triangle, and one side of the right angle side thereof is adjacent to the first connecting rod (81). The first connecting rod (81) is fixedly connected to a side close to the guide column (2), and its hypotenuse is located on a side close to the hydraulic cylinder (7); one end of the second connecting rod (83) is fixedly connected to a side of the gasket (13) away from the guide column (2); the cross section of the second connecting block (84) is also a right triangle, and its size is mutually adapted to the size of the first connecting block (82); the side where a right-angled side of the cross section of the second connecting block (84) is located is fixedly connected to an end of the second connecting rod (83) away from the gasket (13), and the side where the hypotenuse of the cross section of the second connecting block (84) is located can be abutted against the side where the hypotenuse of the cross section of the first connecting block (82) is located; when the hydraulic cylinder (7) drives the piston rod to extend, it can drive the gasket (13) to move in a direction close to the card interface (21).

7. A safety single-stop hammer device for a tamping machine according to claim 6, characterized in that: The frame (1) is provided with two fixed blocks (14) which are symmetrically arranged with the axis of the hydraulic cylinder (7) as the axis of symmetry. The fixed blocks (14) are located on a side of the second connecting block (84) away from the second connecting rod (83). A second spring (15) is fixedly connected between the fixed block (14) and the second connecting block (84). When the second spring (15) is in a balanced state, the gasket (13) is located outside the card interface (21).

8. A tamping machine safety single-stop hammer device according to claim 1, characterized in that: The side of the clamping block (61) away from the telescopic rod (6) is arc-shaped.

9. A safety single-stop hammer device for a tamping machine according to claim 7, characterized in that: It also comprises a safety lever (5) and a second connecting assembly (9), wherein the safety lever (5) is connected to the piston rod of the hydraulic cylinder (7) via the second connecting assembly (9).

10. A safety single-stop hammer device for a tamping machine according to claim 9, characterized in that: The second connecting assembly (9) comprises a fixed rod (91), a rotating shaft (92), and a rotating rod (93). Two fixed rods (91) are provided, one end of the fixed rod (91) is fixedly connected to the frame (1); the two ends of the rotating shaft (92) are respectively fixedly connected to one end of the two fixed rods (91) away from the frame (1); the length direction of the rotating shaft (92) is horizontal and perpendicular to the length direction of the hydraulic cylinder (7); the rotating rod (93) and the rotating shaft (92) are connected to each other. The rotating rod (93) is rotatably connected, one end of the rotating rod (93) is fixedly connected to the piston rod of the hydraulic cylinder (7), and the other end is fixedly connected to the safety lever (5), and the side of the rotating rod (93) close to the safety lever (5) is arc-shaped; when the hydraulic cylinder (7) is shortened and the second spring (15) is in a balanced state, the safety lever (5) is located below the hammer head (4); when the piston rod of the hydraulic cylinder (7) is extended, it can drive the safety lever (5) to move in a direction away from the hammer head (4).