Mining lamp with replaceable optical piece

By designing industrial and mining lamps with replaceable optical parts, the existing industrial and mining lamps have solved the problems of single appearance, poor heat dissipation effect, and irreplaceable modules, realizing lighting distribution and efficient illumination in different scenarios, meeting the market's demand for novelty and functional expansion.

CN119532686APending Publication Date: 2025-02-28XIAMEN PVTECH CO LTD
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Patent Information

Application Number
CN202411988628.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The existing sheet metal industrial and mining lamps have similar appearances, poor heat dissipation effect, irreplaceable modules, limited use scenarios, and insufficient functions and scene expansion.

Method used

An industrial and mining lamp with replaceable optical parts is designed, including a base and multiple light source modules. Each light source module includes a side cover assembly, an optical lens, a light source plate and a shell. The shell has an internal area, a side port area and an opening area corresponding to the internal area. The optical lens can be pulled and removed from the opening area for easy replacement.

Benefits of technology

The replaceability of optical lenses is achieved, and different light distribution is provided according to industrial scenarios, such as professional light distribution in the walkway, which increases the illuminance by more than 30% at the same power. The light source module can be used alternately, with a novel appearance and meets market consumption needs.

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Abstract

The mining lamp comprises a base and a plurality of light source modules, the light source modules are pivoted to the two sides of the base respectively, each light source module comprises a side cover assembly, an optical lens, a light source plate and a shell, the shell is provided with a built-in area, a side edge port area and an opening area corresponding to the built-in area, the light source plate is arranged in the built-in area, and the optical lens is arranged on the side edge port area. The side cover assembly is arranged in the side port area, the optical lens covers the opening area, and the side cover assembly opens the side port area in a turnover mode so that the optical lens can be moved out of the opening area in a drawable mode. Through the structural cooperation, the mining lamp with the replaceable optical piece can be provided.
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Description

Technical Field

[0001] The invention relates to an industrial and mining lamp, in particular to an industrial and mining lamp with replaceable optical parts. Background Art

[0002] Lighting equipment has become an indispensable tool in life. It is applicable to all walks of life and various fields, such as household lamps, commercial lamps, industrial lamps and traffic lamps. LED mining lamps are generally used in some public large-scale factory manufacturing bases or public facilities, such as some work workshops, factories, gas stations and shopping malls, such as supermarkets, museums, gymnasiums and other places.

[0003] The mainstream sheet metal mining lamps on the market are currently limited by the sheet metal forming process, and their appearance tends to be similar, lacking novelty, poor sheet metal heat dissipation, irreplaceable modules, and limited use scenarios. Existing products are not expandable enough in terms of use functions and use scenarios. Summary of the invention

[0004] In view of the above problems, an embodiment of the present invention provides an optical lens that is replaceable and can provide different light distributions according to industrial scenarios, including industrial and mining lamps with professional light distribution for walkways.

[0005] An embodiment of the present invention proposes an industrial and mining lamp with replaceable optical parts, which includes a base and multiple light source modules, each of which is pivotally connected to two sides of the base, and each light source module includes a side cover assembly, an optical lens, a light source board and an outer shell. The outer shell has a built-in area, a side port area and an opening area corresponding to the built-in area. The light source board is arranged in the built-in area, the side cover assembly is arranged in the side port area, the optical lens covers the opening area, and the side cover assembly can be flipped to open the side port area so that the optical lens can be pulled out of the opening area.

[0006] According to a preferred embodiment of the mining lamp with replaceable optical parts, the housing comprises a first guide groove located in the side port area, and two side limits of the optical lens are located in the first guide groove.

[0007] According to a preferred embodiment of the above-mentioned industrial and mining lamp with replaceable optical parts, the side cover assembly includes a first side cover plate, a second side cover plate and a plurality of elastic members, the second side cover plate is pivotally connected to the first side cover plate, and each elastic member is respectively provided with a plurality of slots of the first side cover plate, and the two ends of each elastic member are respectively abutted against the ribs of the first side cover plate and the outer shell.

[0008] According to a preferred embodiment of the mining lamp with replaceable optical parts, the back side of the housing includes a plurality of heat sinks, each heat sink has a second guide groove, and the first side cover is coupled to the second guide groove.

[0009] According to a preferred embodiment of the industrial and mining lamp with replaceable optical parts, a plurality of inserting tongues are provided in the first side cover plate, and each elastic member is respectively limited between two inserting tongues.

[0010] According to a preferred embodiment of the mining lamp with replaceable optical parts, the side cover assembly includes a screw connection member, the first side cover plate has an elongated hole, and the screw connection member locks the elongated hole to the housing.

[0011] According to a preferred embodiment of the industrial and mining lamp with replaceable optical parts, the light source module has a first shaft portion and a second shaft portion pivotally connected to the base, and the first shaft portion is provided with a wire outlet hole.

[0012] According to a preferred embodiment of the mining lamp with replaceable optical parts, the first shaft portion has a first sawtooth structure, the base has a pivot portion and a second sawtooth structure located at the pivot portion, and the first sawtooth structure is engaged with the second sawtooth structure.

[0013] According to a preferred embodiment of the mining lamp with replaceable optical parts, the first shaft portion has a boss which can be rotatably pressed against a stopper of the pivoting portion.

[0014] In summary, the optical lens of the mining lamp is replaceable, and different light distribution can be provided according to the industrial scene, including professional light distribution for aisles. With excellent optical design, the illumination is more than 30% higher than that of ordinary products at the same power; the light source module is an integrated module that can be replaced. In addition, the mining lamp has a novel appearance and a simple product, which meets the market consumption needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the appearance of an industrial and mining lamp according to the first embodiment of the present invention;

[0016] Figure 2 is a schematic diagram of the top appearance of a light source module according to the first embodiment of the present invention;

[0017] Figure 3 is a schematic diagram of the bottom appearance of a light source module according to the first embodiment of the present invention;

[0018] Figure 4 is a front cross-sectional schematic diagram of a light source module according to a first embodiment of the present invention;

[0019] Figure 5 is an exploded schematic diagram of a light source module according to a first embodiment of the present invention;

[0020] Figure 6 is a schematic diagram of the appearance of a side cover assembly according to the first embodiment of the present invention;

[0021] Figure 7 is a bottom view schematically showing a side cover assembly according to the first embodiment of the present invention;

[0022] Figure 8 is a side cross-sectional schematic diagram of a light source module according to Embodiment 1 of the present invention with a side cover assembly opened;

[0023] Fig. 9 is a schematic diagram of the appearance of the light source module of the first embodiment of the present invention with the side cover assembly opened;

[0024] Fig.10 is a schematic top view of a light source module according to a first embodiment of the present invention;

[0025] Fig.11 is a schematic diagram of the appearance of the light source module in the first embodiment of the present invention during the process of pulling out and replacing the optical component;

[0026] Fig.12 is a side cross-sectional schematic diagram of the position of the screw connection component corresponding to the elongated hole of the light source module according to the first embodiment of the present invention; and

[0027] Fig.13 1 is a schematic diagram of the appearance of the first shaft portion and the second shaft portion of the light source module of the first embodiment of the present invention.

[0028] The mining lamp 100, the base 1, the pivot part 16, the second sawtooth structure 162, the block 163, the light source module 2, the side cover assembly 21, the first side cover plate 211, the slot 2111, the plug tongue 2112, the elongated hole 2115, the second side cover plate 212, the elastic member 213, the screw member 215, the optical lens 22, the light source board 23, the housing 24, the built-in area 240, the opening area 241, the side port area 242, the first guide groove 243, the rib 244, the heat sink 245, the second guide groove 246, the first shaft portion 26, the wire outlet hole 261, the first sawtooth structure 262, the boss 263, and the second shaft portion 27. DETAILED DESCRIPTION

[0029] The advantages and features of the present invention and the methods for achieving the advantages and features thereof will be described in more detail with reference to exemplary embodiments and the accompanying drawings so as to be more easily understood. However, the present invention can be implemented in different forms and should not be understood to be limited to the embodiments described herein. On the contrary, for those skilled in the art, the embodiments provided will make the disclosure more thorough and comprehensive and fully convey the scope of the present invention, and the present invention will be defined only by the appended claims. In the drawings, the sizes and relative sizes of the components or assemblies are represented in an exaggerated manner for clarity and understanding. Throughout the specification, the same component symbols refer to the same components. As used hereinafter, the term "and / or" includes any and all combinations of one or more related listed objects.

[0030] Unless otherwise defined, all terms used in the following text (including technology and scientific terms) have the same meaning as those generally understood by those skilled in the art. It will be more understandable that, for example, those terms defined in commonly used dictionaries should be understood to have the same meaning as the content of the relevant field, and unless clearly defined in the following text, they will not be understood in an overly idealized or overly formal sense. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] See also Figure 1 , Figure 1 This is a schematic diagram of the appearance of the mining lamp 100 of the first embodiment of the present invention. The light source module 2 and the base 1 are matched. The light source module 2 is divided into a left module and a right module. The left and right modules can be rotated and folded by hand. The angle range is based on the horizontal line, 30 degrees downward and 120 degrees upward. By adjusting the module angle, the light emitting angle range of the lamp can be changed.

[0033] See also Figure 1 The mining lamp 100 is an integral lamp, and includes a base 1 and a plurality of light source modules 2, and has a highly efficient optical and modular structure.

[0034] See also Figure 1 The base 1 is a supporting structure, and the base 1 has a pivoting portion 16 , on which a second sawtooth structure 162 and a stopper 163 are provided for pivoting and installing the light source module 2 .

[0035] See also Figures 1 to 3 , Figure 2 is a schematic diagram of the top appearance of the light source module 2 according to the first embodiment of the present invention, Figure 3The light source module 2 comprises a side cover assembly 21, an optical lens 22 and a light source board 23 located on a housing 24. The housing 24 is a long flat box body, and the cross section of the housing 24 is roughly trapezoidal.

[0036] See also Figures 4 to 5 , Figure 4 is a front cross-sectional schematic diagram of a light source module 2 according to a first embodiment of the present invention, Figure 5 It is a schematic diagram of the decomposition of the light source module 2 of the first embodiment of the present invention. The outer shell 24 includes a built-in area 240, an opening area 241 and a side port area 242, and the light source board 23 is accommodated inside the outer shell 24. The side port area 242 is provided with a first guide groove 243 for fixing the two side limits of the optical lens 22, and is provided with a heat sink 245, and the heat sink 245 has a second guide groove 246 to promote the heat dissipation effect. The light source board 23 is installed in the built-in area 240 and is responsible for the light source. The optical lens 22 covers the opening area 241 and is used to change the light-emitting angle of the light source board 23. The detachable design makes it convenient to replace.

[0037] See also Figures 5 to 7 , Figure 6 is a schematic diagram of the appearance of a side cover assembly according to the first embodiment of the present invention, Figure 7 2 is a bottom view of a side cover assembly according to the first embodiment of the present invention. The side cover assembly 21 includes a first side cover plate 211, a second side cover plate 212, and a plurality of elastic members 213. The first side cover plate 211 has a plurality of plug tongues 2112, and each elastic member 213 is respectively limited between the two plug tongues 2112. The first side cover plate 211 is provided with a slot 2111 and a plug tongue 2112 for mounting the elastic member 213. The two ends of each elastic member 213 are respectively supported on the first side cover plate 211 and the rib 244 (such as Figure 8 The first side cover 211 includes two round holes, each of which is engaged with two round shafts under the second side cover 212, and the second side cover 212 is engaged with the first side cover 211 through the round shaft 2126 to realize the flip function. The side cover assembly 21 is also equipped with a screw 215, which is fixed to the housing 24.

[0038] See also Figures 5 to 7 In some embodiments, the light source panel 23 is installed in the built-in area 240 of the housing 24 , the optical lens 22 covers the opening area 241 , and the side cover assembly 21 is fixed to the side port area 242 of the housing 24 .

[0039] See also Figures 5 to 7 In some embodiments, both sides of the optical lens 22 are inserted into the first guide groove 243 and are limited by the groove and the upper protrusion when sliding. The second guide groove 246 on the heat sink 245 is used to guide the movement of the side cover assembly 21.

[0040] See also Figure 1 , Figures 5 to 7 In some embodiments, the light source module 2 has a first shaft portion 26 and a second shaft portion 27 pivotally connected to the base 1. The first shaft portion 26 and the second shaft portion 27 are arranged on both sides of the light source module 2. The first shaft portion 26 has a wire outlet hole 261 for wire insertion, which is used for electrical connection between the power supply and the light source. The wire outlet hole 261 is used to hide the wires, and there is no exposed wire in the appearance, and the product is beautiful. It also has a first sawtooth structure 262, which is combined with the second sawtooth structure 162 of the pivoting portion of the base to form a stable connection. The first shaft portion 26 has a boss 263, and the boss 263 can be rotated to abut against the stopper 163 of the pivoting portion 16.

[0041] See also Figures 5 to 11 , Figure 8 is a side cross-sectional schematic diagram of the light source module 2 of the first embodiment of the present invention with the side cover assembly 21 opened; Fig. 9 is a schematic diagram of the appearance of the light source module 2 of the first embodiment of the present invention with the side cover assembly 21 opened, Fig.10 is a top view schematic diagram of a light source module 2 according to a first embodiment of the present invention, Fig.11 is a schematic diagram of the appearance of the light source module 2 in the first embodiment of the present invention during the process of pulling out and replacing the optical component, Fig.11 The bottom picture shows the replacement of new optical parts. When the user gently pulls the first side cover plate 211 of the side cover assembly 21, the side cover assembly 21 will move to the left along the limit of the rib 244, and the elastic member 213 will be compressed between the tongue 2112. When moving, the first side cover plate 211 of the side cover assembly 21 can be flipped open to expose the side end of the optical lens 22. The user can pull the side end of the optical lens 22 and slide the optical lens 22 out of the first guide groove 243. The optical lens 22 can be easily removed and replaced. By replacing different optical lenses 22, the lighting needs of multiple scenes can be met, such as aisle lighting or wide-area lighting. The special optical design increases the illumination by 30% at the same power, significantly enhancing the optical efficiency and application range.

[0042] See also Figure 5 and Fig.12 , Fig.12 2 is a side cross-sectional schematic diagram of the position of the screw connection 215 of the light source module 2 corresponding to the elongated hole 2115 according to the first embodiment of the present invention. In some embodiments, the first side cover 211 is locked to the housing 24 by the screw connection 215 through the elongated hole 2115. One end of the elastic member 213 is installed in the slot 2111 (such as Figure 7 ), and the other end abuts against the rib 244 (as shown Figure 8 shown).

[0043] See also Figure 1 and Fig.13 , Fig.132 is a schematic diagram of the appearance of the first shaft portion 26 and the second shaft portion 27 of the light source module 2 of the first embodiment of the present invention. In some embodiments, the first shaft portion 26 and the second shaft portion 27 of the light source module 2 are pivotally connected to the pivoting portions 16 of the base 1. The first sawtooth structure 262 is engaged with the second sawtooth structure 162 to ensure a stable angle. The boss 263 rotates to contact the stopper 163 to provide additional support.

[0044] In summary, the optical lens 22 of the mining lamp 100 is replaceable, and can provide different light distribution according to industrial scenes, including professional light distribution for walkways. With excellent optical design, the illumination is more than 30% higher than that of ordinary products at the same power; the light source module 2 is an integrated module that can be replaced. In addition, the mining lamp 100 has a novel appearance and a simple product, which meets the market consumption needs.

[0045] The embodiments described above are only for illustrating the technical ideas and features of the present invention, and their purpose is to enable people skilled in the art to understand the contents of the present invention and implement them accordingly. They cannot be used to limit the patent scope of the present invention. That is, all equivalent changes or modifications made according to the spirit disclosed by the present invention should still be included in the patent scope of the present invention.

[0046] In summary, it can be seen that the present invention has indeed achieved the desired improved effect by breaking through the previous technology, and its creativity and practicality are not easy to be thought of by those familiar with the art.

Claims

1. A mining lamp with replaceable optical parts, characterized in that: include: Base; as well as A plurality of light source modules are pivotally connected to two sides of the base, each of the light source modules comprises a side cover assembly, an optical lens, a light source board and a shell, the shell having a built-in area, a side port area and an opening area corresponding to the built-in area, the light source board is arranged in the built-in area, the side cover assembly is arranged in the side port area, the optical lens covers the opening area, and the side cover assembly can be flipped to open the side port area so that the optical lens can be pulled out of the opening area.

2. The mining lamp with replaceable optical parts according to claim 1, characterized in that: The housing comprises a first guide groove located in the side port area, and two side limits of the optical lens are located in the first guide groove.

3. The mining lamp with replaceable optical parts according to claim 1, characterized in that: The side cover assembly includes a first side cover plate, a second side cover plate and a plurality of elastic members, the second side cover plate is pivotally connected to the first side cover plate, each of the elastic members is respectively provided with a plurality of slots of the first side cover plate, and two ends of each of the elastic members are respectively abutted against the first side cover plate and the ribs of the outer shell.

4. The mining lamp with replaceable optical parts as claimed in claim 3, characterized in that: The back side of the housing includes a plurality of heat sinks, each of the heat sinks has a second guide groove, and the first side cover is coupled to the second guide groove.

5. The mining lamp with replaceable optical parts as claimed in claim 3, characterized in that: The first side cover plate has a plurality of inserting tongues therein, and each of the elastic members is respectively limited between two of the inserting tongues.

6. The mining lamp with replaceable optical parts as claimed in claim 3, characterized in that: The side cover assembly includes a screw connection member, the first side cover plate has an elongated hole, and the screw connection member locks the elongated hole to the housing.

7. The mining lamp with replaceable optical parts according to claim 1, characterized in that: The light source module comprises a first shaft portion and a second shaft portion pivotally connected to the base, and the first shaft portion is provided with a wire outlet hole.

8. The mining lamp with replaceable optical parts as claimed in claim 7, characterized in that: The first shaft portion has a first sawtooth structure, the base has a pivot portion and a second sawtooth structure located at the pivot portion, and the first sawtooth structure is engaged with the second sawtooth structure.

9. The mining lamp with replaceable optical parts as claimed in claim 8, characterized in that: The first shaft portion has a boss which is rotatably pressed against a stopper of the pivoting portion.