Boiler container waste heat recovery device

Through the combined design of boiler assembly and waste heat recovery assembly, the problem of insufficient combustion of fuel and impurities in the boiler waste heat recovery device is solved, and efficient heat utilization and energy conservation are achieved.

CN120466690AInactive Publication Date: 2025-08-12HEZE XUYANG BOILER EQUIP CO LTD
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202510731706.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-08-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

At this stage, in the boiler waste heat recovery device, fuel cannot be fully burned, waste heat transfer efficiency is low due to impurities isolation, and energy waste is serious.

Method used

The combined design of boiler assembly, material collection assembly, waste heat recovery assembly and cleaning and knocking assembly is adopted, including blocking parts, scraping parts, valve parts, conveying pipes and water storage parts. By scraping filter blockage and cleaning impurities on the surface of the pipe, the heat transfer efficiency is improved.

Benefits of technology

Effectively utilize the heat discharged from the boiler, reduce energy waste, prevent filter clogs, prolong use time, reduce maintenance costs, and improve heat transfer efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120466690A_ABST
    Figure CN120466690A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of boilers, in particular to a boiler container waste heat recovery device. The boiler container waste heat recovery device comprises a boiler assembly, a material raising and collecting assembly made of high-temperature-resistant materials, a waste heat recovery assembly and a plurality of cleaning and knocking assemblies, the boiler assembly comprises three L-shaped supporting rods, a boiler part, a smoke exhaust pipe and a collecting pipe, and the material raising and collecting assembly comprises a blocking part, a scraping part and a valve part. The waste heat recovery assembly comprises a conveying pipe and a water storage piece. The boiler part is used for heating water in the boiler part, the smoke exhaust pipe and the collecting pipe are used for exhausting smoke and impurities generated by fuel, the blocking part is used for filtering the smoke and the impurities generated by the fuel, the scraping part is used for scraping the impurities at the bottom of the blocking part and fixing fuel particles, and the waste heat recovery assembly can fully utilize heat exhausted by the boiler part, so that energy waste is reduced; and the multiple cleaning and knocking assemblies can sweep and knock the conveying pipe, so that the heat transmission efficiency is improved, and energy waste is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of boilers, and in particular to a waste heat recovery device for a boiler container. Background Art

[0002] A boiler waste heat recovery system is a specialized equipment system that uses heat exchange technology to recover and convert unused waste heat (such as high-temperature flue gas, condensed water, and slag) generated during the boiler system's energy conversion process into reusable thermal energy. Its core function is to capture heat emitted during boiler operation and re-inject it into production or domestic heating scenarios to reduce energy consumption, improve system energy efficiency, and minimize pollutant emissions. It is a key technical equipment in the fields of industrial energy conservation and resource recycling. Currently, boiler waste heat recovery systems suffer from issues such as inadequate fuel combustion and the isolation of the boiler's waste heat due to impurities, which reduces heat transfer efficiency. Summary of the Invention

[0003] Based on this, it is necessary to provide a boiler container waste heat recovery device to solve at least one of the above technical problems.

[0004] A waste heat recovery device for a boiler container includes a boiler component, a lifting and collecting component made of high-temperature resistant material, a waste heat recovery component and multiple cleaning and knocking components. The boiler component is placed on the ground. The boiler component includes three L-shaped support rods, a boiler part, an exhaust pipe and a collection pipe. The three L-shaped support rods are all installed on the ground. The bottom of the boiler part is fixedly connected to the upper end side walls of the three L-shaped support rods. The exhaust pipe is inserted into the top of the boiler part, the upper end of the collection pipe is inserted into the lower end side wall of the exhaust pipe, and the lower end of the collection pipe is inserted into the bottom side wall of the boiler part. The lifting and collecting component is stored in the interior of the exhaust pipe. The waste heat recovery component The component is placed on the ground, and the waste heat recovery component is connected to the smoke exhaust pipe. Multiple cleaning and knocking components are stored inside the waste heat recovery component. The material collection component includes a blocking component, a scraper component and a valve component. The blocking component is stuck in the interior of the smoke exhaust pipe, and the scraper component is rotatably passed through the middle of the blocking component. An arc-shaped valve groove is opened on the inner side wall of the smoke exhaust pipe, and the valve component is installed in the valve groove. The waste heat recovery component includes a delivery pipe and a water storage component. One end of the delivery pipe is connected to the upper end of the smoke exhaust pipe. The water storage component is placed on the ground, and the other end of the delivery pipe is stored inside the water storage component. Multiple cleaning and knocking components are slidably sleeved on the other end of the delivery pipe.

[0005] The boiler parts are used to heat the water in the boiler parts, the smoke exhaust pipe and the collecting pipe are used to discharge the smoke and impurities generated by the fuel, the blocking parts are used to filter the smoke and impurities generated by the fuel, the scraping parts are used to scrape the impurities and fixed fuel particles at the bottom of the blocking parts, the valve parts can prevent the impurities and fixed fuel particles attached to the bottom of the blocking parts from flowing back, the waste heat recovery components can make full use of the heat discharged by the boiler parts and reduce energy waste, and multiple cleaning and knocking components can clean and knock the delivery pipes, thereby improving the heat transfer efficiency and reducing energy waste.

[0006] In one embodiment, the boiler component includes an insulation shell, an upper sealing plate, a lower sealing plate, a plurality of smoke pipes, a receiving plate, a liquid level gauge, a thermometer, a water inlet pipe and a water outlet pipe. The bottom side wall of the insulation shell is fixedly connected to the upper end side wall of the three L-shaped support rods. The interior of the insulation shell is hollow to form a storage groove. The upper sealing plate, the lower sealing plate, the plurality of smoke pipes and the receiving plate are all received in the interior of the insulation shell, and the upper sealing plate is installed at the upper end of the side wall of the storage groove, and the lower sealing plate is installed at the bottom of the storage groove. At the lower end of the side wall, the tops of multiple smoke pipes all pass through the middle of the upper sealing plate, and the bottoms of multiple smoke pipes all pass through the middle of the lower sealing plate. The connecting plate is installed at the bottom of the storage groove, and a combustion groove is formed between the connecting plate, the lower sealing plate and the lower side wall of the storage groove. The combustion groove is connected to the multiple smoke pipes. A heating groove is formed between the upper sealing plate, the lower sealing plate and the middle side wall of the storage groove. A steam groove is formed between the upper sealing plate and the upper side wall of the storage groove. An air intake filter is installed at the bottom of the thermal insulation shell.

[0007] In one embodiment, the liquid level meter and the thermometer are both installed on the middle side wall of the thermal insulation shell, the water inlet pipe and the water outlet pipe are respectively installed on the two ends of the lower end side wall of the thermal insulation shell, and the water inlet pipe and the water outlet pipe are both connected to the heating tank, and a feed valve is installed on the lower end side wall of the thermal insulation shell.

[0008] In one embodiment, a locking groove is opened on the inner side wall of the smoke exhaust pipe, and the locking groove is located above the valve groove. A fixing ring is installed in the locking groove. The inner diameter of the smoke exhaust pipe gradually decreases from the top of the smoke exhaust pipe toward the bottom of the smoke exhaust pipe. The blocking member includes four telescopic members and a filter. The tops of the four telescopic members are all in contact with the bottom of the fixing ring, and the bottoms of the four telescopic members are all connected to the top of the filter. The filter is clamped inside the smoke exhaust pipe.

[0009] In one embodiment, the scraper includes a rotating rod, an upper retaining ring, an arc-shaped elastic scraper plate and a driving fan. The rotating rod is rotatably inserted into the middle of the filter screen, the upper retaining ring is fixedly sleeved on the middle of the rotating rod, and the bottom of the upper retaining ring abuts the top of the filter screen, the elastic scraper plate is fixedly installed on the middle side wall of the rotating rod, and the top of the elastic scraper plate abuts the bottom of the filter screen, the driving fan is fixedly installed on the bottom of the rotating rod, the elastic scraper plate is blocked at the upper end of the collecting pipe, the lower end of the collecting pipe is connected to the combustion tank, and the inner side wall of the smoke exhaust pipe is installed with a block, and the elastic scraper plate abuts the side wall of the block.

[0010] In one embodiment, the valve component includes two arc-shaped guide rails, an arc-shaped closing door and a push block. The two arc-shaped guide rails are fixedly installed on the upper and lower side walls of the valve groove respectively, the upper and lower side walls of the closing door are slidably installed in the two guide rails respectively, and the push block is fixedly installed in the middle of the end of the closing door.

[0011] In one embodiment, the delivery pipe includes a high-temperature section and a cooling section, one end of the high-temperature section is connected to the top of the smoke exhaust pipe, the cooling section is housed inside the water storage component, and one end of the cooling section is connected to the other end of the high-temperature section, the other end of the cooling section is passed through the end side wall of the water storage component, and the other end of the cooling section is connected to a fan.

[0012] In one embodiment, the water storage component includes a support frame, a water tank, a water inlet pipe and a water supply pipe. The support frame is placed on the ground, the water tank is installed on the top of the support frame, the water inlet pipe and the water supply pipe are respectively installed on the two side walls of the water tank, and the water supply pipe is connected to the water inlet pipe.

[0013] In one embodiment, multiple cleaning knocking components are all mounted in the cooling section, and each cleaning knocking component includes an expansion buoyancy component, multiple knocking components and multiple impact components. The expansion buoyancy component is mounted on the middle side wall of the cooling section, and the expansion buoyancy component includes a brush, an elastic expansion block with a ring-shaped opening and an elastic buoyancy plate with a ring-shaped opening. One end of the brush is abutted and mounted on the middle side wall of the cooling section, the side wall of the elastic expansion block is fixedly connected to the other end of the brush, and the elastic buoyancy plate is installed on the bottom of the elastic expansion block.

[0014] In one embodiment, multiple knocking members and multiple impact members are all installed on the side wall of the elastic expansion block, and the multiple knocking members and the multiple impact members are staggered. Each knocking member includes a connecting long rope and a metal hollow ball. The upper end of the connecting long rope is fixedly connected to the side wall of the elastic expansion block, and the metal hollow ball is fixedly connected to the lower end of the connecting long rope. Each impact member includes a connecting short rope and a small hollow ball. The upper end of the connecting short rope is fixedly connected to the side wall of the elastic expansion block and the small hollow ball is fixedly connected to the lower end of the connecting short rope.

[0015] The present invention provides an elastic scraper plate. After the filter is clogged, the pressure on the filter increases, the filter will move upward, and the scraper follows the filter upward. The filter will squeeze the four telescopic parts to move upward. The four telescopic parts are compressed, and the elastic scraper plate of the scraper will break away from the abutment of the block. The driving fan will rotate under the blowing of upward hot air, the rotating rod follows the driving fan to rotate, and the elastic scraper plate follows the rotating rod to rotate, which is used to scrape off the fixed fuel particles clogged on the top of the filter. The fixed fuel particles clogged on the top of the filter move toward the end of the elastic scraper plate away from the rotating rod under the action of centrifugal force. When the elastic scraper plate rotates and approaches the pushing block, the elastic scraper plate will squeeze the pushing block to open in the direction of rotation of the elastic scraper plate, and the pushing block squeezes the closed door to open a part of the opening. The fixed fuel particles scraped by the elastic scraper plate will enter the collection pipe through the part of the opening under the action of centrifugal force. Due to the blockage of the filter screen, the fixed fuel particles will not be sucked back to the top of the filter screen by the fan and the opening of the closed door is not large. When the closed door moves to the other end of the guide rail, the elastic scraper plate will bend to enable the elastic scraper plate to separate from the pushing block. After the elastic scraper plate separates from the abutment of the pushing block, it continues to scrape the fixed fuel particles blocked on the top of the filter screen. The pushing block is After being pushed away by the elastic scraper plate, the other end of the closed door is connected to a restoring spring, which restores after the pushing block is separated from the push of the elastic scraper plate, causing the closed door to close the upper end opening of the collecting tube, preventing the fixed fuel particles from flowing back to the bottom of the filter screen. This is repeated to unclog the filter screen, and at the same time, the clogged fixed fuel particles can fall along the collecting tube into the combustion tank, where they continue to act as fuel, thereby increasing the combustion material for the boiler and saving resources. At the same time, when the boiler is working, the boiler combustion will generate vibration, which can accelerate the falling of the fixed fuel particles in the collecting tube, thereby causing them to fall into the combustion tank and continue to burn, thereby accelerating the temperature rise of the water.

[0016] By setting up an elastic buoyancy plate, when the water tank is filled with water, the elastic buoyancy plate will float on the water surface, and the elastic buoyancy plate moves upward along with the water surface, so that the brush can follow the height of the water surface in the water tank to clean the surface of the cooling section, thereby preventing impurities from being adsorbed on the surface of the cooling section, thereby reducing the heat transfer efficiency of the cooling section.

[0017] By installing an elastic expansion block, heat within the cooling section is transferred to the cooling section, which in turn transfers the heat to the water in the water tank, preheating the water and making full use of resources. After the heat is transferred from the cooling section to the water in the water tank, the water in the water tank heats up, and the elastic expansion block expands due to the heat. This expansion squeezes the brush closer to the cooling section, allowing the brush to adhere closely to the cooling section, thereby more thoroughly removing impurities adhering to the surface of the cooling section, thereby improving heat transfer efficiency and reducing energy waste.

[0018] By providing the metal hollow balls and the small hollow balls, when the water tank is filled with water, the elastic buoyancy plate will float on the water surface and move upward with the water surface. When the water tank is filled with water, the water surface inside the water tank shakes, causing the metal hollow balls floating on the water surface to shake with the water surface. The metal hollow balls can then strike the surface of the cooling section, causing impurities attached to the inner and outer surfaces of the cooling section to fall off, thereby improving heat transfer efficiency and reducing energy waste. The metal hollow balls are relatively large, and when striking the cooling section, they will not contact the elastic expansion block and the elastic buoyancy plate. When the water tank is filled with water, the water surface inside the water tank shakes, causing the small hollow balls floating on the water surface to shake with the water surface. The small hollow balls can then strike the elastic expansion block, causing impurities adsorbed on the brush to fall off. After the water temperature inside the water tank rises, the water inside the water tank boils and shakes, causing the metal hollow balls to hit the surface of the cooling section, thereby causing impurities attached to the inner and outer surfaces of the cooling section to fall off, thereby improving heat transfer efficiency and reducing energy waste; and then causing the small hollow balls floating on the water surface to shake with the water surface, and then the small hollow balls can hit the elastic expansion block, thereby causing impurities adsorbed on the brush to fall off, preventing the brush from being unable to clean the surface of the cooling section.

[0019] The present invention has an ingenious structure and can make good and full use of resources. It can not only reduce energy waste, but also prevent the filter from being blocked, thereby extending the service life of the filter and reducing maintenance and replacement costs. At the same time, the present invention can also make good use of waste heat to preheat water, prevent impurities from adhering to the inner and outer surfaces of the pipe, thereby reducing heat transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of an overall embodiment.

[0021] Figure 2 It is a three-dimensional schematic diagram of an embodiment as a whole from another perspective.

[0022] Figure 3 It is a cross-sectional view of an overall embodiment.

[0023] Figure 4 For an embodiment Figure 3 Enlarged schematic diagram of point A in the middle.

[0024] Figure 5 For an embodiment Figure 3 Enlarged schematic diagram of point B in the middle.

[0025] Figure 6 It is a schematic cross-sectional view of a portion of a smoke exhaust pipe according to an embodiment.

[0026] Figure 7 It is a three-dimensional schematic diagram of a cleaning and knocking assembly according to an embodiment.

[0027] In the figure: 10, boiler assembly; 11, support rod; 12, boiler parts; 13, exhaust pipe; 14, collection pipe; 120, insulation shell; 121, upper sealing plate; 122, lower sealing plate; 123, smoke pipe; 124, receiving plate; 125, liquid level gauge; 126, thermometer; 127, water inlet pipe; 128, water outlet pipe; 129, storage tank; 130, combustion tank; 131, heating tank; 132, steam tank; 133, feed valve; 134, air intake filter; 135, clamping block; 140, clamping slot; 141, fixing ring; 20, lifting and collecting assembly; 21, blocking member; 22, scraping member; 23, valve member; 210, telescopic member; 211, filter screen; 22 0. Rotating rod; 221. Upper retaining ring; 222. Elastic scraper plate; 223. Driving fan; 230. Guide rail; 231. Closing door; 232. Push block; 240. Valve slot; 30. Waste heat recovery component; 31. Delivery pipe; 32. Water storage component; 310. High temperature section; 311. Cooling section; 320. Support frame; 321. Water storage tank; 322. Water inlet pipe; 323. Water supply pipe; 40. Cleaning and knocking component; 41. Expansion buoyancy component; 42. Knocking component; 43. Impact component; 410. Brush; 411. Elastic expansion block; 412. Elastic buoyancy plate; 420. Connecting long rope; 421. Metal hollow ball; 430. Connecting short rope; 431. Small hollow ball. DETAILED DESCRIPTION

[0028] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] An embodiment provided by the present invention is as follows: Figures 1 to 7 As shown, a waste heat recovery device for a boiler container includes a boiler component 10, a lifting and collecting component 20 made of high-temperature resistant material, a waste heat recovery component 30 and a plurality of cleaning and knocking components 40. The boiler component 10 is placed on the ground. The boiler component 10 includes three L-shaped support rods 11, a boiler part 12, an exhaust pipe 13 and a collecting pipe 14. The three L-shaped support rods 11 are all installed on the ground. The bottom of the boiler part 12 is fixedly connected to the upper end side walls of the three L-shaped support rods 11. The exhaust pipe 13 is inserted into the top of the boiler part 12, the upper end of the collecting pipe 14 is inserted into the lower end side wall of the exhaust pipe 13, and the lower end of the collecting pipe 14 is inserted into the bottom side wall of the boiler part 12. The lifting and collecting component 20 is housed in the interior of the exhaust pipe 13, and the waste heat recovery component 30 is placed on the bottom side wall of the boiler part 12. It is placed on the ground, and the waste heat recovery component 30 is connected to the smoke exhaust pipe 13. Multiple cleaning and knocking components 40 are stored inside the waste heat recovery component 30. The material collection component 20 includes a blocking member 21, a scraper 22 and a valve member 23. The blocking member 21 is stuck in the inside of the smoke exhaust pipe 13, and the scraper 22 is rotatably passed through the middle of the blocking member 21. An arc-shaped valve groove 240 is opened on the inner side wall of the smoke exhaust pipe 13, and the valve member 23 is installed in the valve groove 240. The waste heat recovery component 30 includes a delivery pipe 31 and a water storage member 32. One end of the delivery pipe 31 is connected to the upper end of the smoke exhaust pipe 13. The water storage member 32 is placed on the ground, and the other end of the delivery pipe 31 is stored inside the water storage member 32. Multiple cleaning and knocking components 40 are all slidably sleeved on the other end of the delivery pipe 31.

[0032] The boiler part 12 is used to heat the water in the boiler part 12, the smoke exhaust pipe 13 and the collecting pipe 14 are used to discharge the smoke and impurities generated by the fuel, the blocking part 21 is used to filter the smoke and impurities generated by the fuel, the scraping part 22 is used to scrape the impurities and fixed fuel particles at the bottom of the blocking part 21, and the valve part 23 can prevent the impurities and fixed fuel particles attached to the bottom of the blocking part 21 from flowing back. The waste heat recovery component 30 can make full use of the heat discharged by the boiler part 12 and reduce energy waste. Multiple cleaning and knocking components 40 can clean and knock the delivery pipe 31, thereby improving the heat transfer efficiency and reducing energy waste.

[0033] like Figures 1 to 3As shown, the boiler part 12 includes a heat-insulating shell 120, an upper sealing plate 121, a lower sealing plate 122, a plurality of smoke pipes 123, a receiving plate 124, a liquid level gauge 125, a thermometer 126, a water inlet pipe 127 and a water outlet pipe 128. The bottom side wall of the heat-insulating shell 120 is fixedly connected to the upper end side wall of the three L-shaped support rods 11. The interior of the heat-insulating shell 120 is hollow to form a storage groove 129. The upper sealing plate 121, the lower sealing plate 122, the plurality of smoke pipes 123 and the receiving plate 124 are all received in the interior of the heat-insulating shell 120, and the upper sealing plate 121 is installed on the upper end of the side wall of the storage groove 129, and the lower sealing plate 122 is installed on the side wall of the storage groove 129. At the lower end, the tops of multiple smoke tubes 123 all pass through the middle of the upper sealing plate 121, and the bottoms of multiple smoke tubes 123 all pass through the middle of the lower sealing plate 122. The receiving plate 124 is installed at the bottom of the storage groove 129, and a combustion groove 130 is formed between the receiving plate 124, the lower sealing plate 122 and the lower side wall of the storage groove 129. The combustion groove 130 is connected to the multiple smoke tubes 123. A heating groove 131 is formed between the upper sealing plate 121, the lower sealing plate 122 and the middle side wall of the storage groove 129. A steam groove 132 is formed between the upper sealing plate 121 and the upper side wall of the storage groove 129. An air intake filter 134 is installed at the bottom of the thermal insulation shell 120.

[0034] like Figure 1 and Figure 2 As shown, the liquid level meter 125 and the thermometer 126 are both installed on the middle side wall of the insulation shell 120, the water inlet pipe 127 and the water outlet pipe 128 are respectively installed on the two ends of the lower end side wall of the insulation shell 120, and the water inlet pipe 127 and the water outlet pipe 128 are both connected to the heating tank 131, and a feed valve 133 is installed on the lower end side wall of the insulation shell 120.

[0035] like Figures 3 to 5 As shown, a locking groove 140 is provided on the inner side wall of the smoke exhaust pipe 13, and the locking groove 140 is located above the valve groove 240. A fixing ring 141 is installed in the locking groove 140. The inner diameter of the smoke exhaust pipe 13 gradually decreases from the top toward the bottom of the smoke exhaust pipe 13. The blocking member 21 includes four telescopic members 210 and a filter 211. The tops of the four telescopic members 210 are all in contact with the bottom of the fixing ring 141, and the bottoms of the four telescopic members 210 are all connected to the top of the filter 211. The filter 211 is locked in the interior of the smoke exhaust pipe 13.

[0036] like Figures 5 and 6As shown, the scraper 22 includes a rotating rod 220, an upper retaining ring 221, an arc-shaped elastic scraping plate 222 and a driving fan 223. The rotating rod 220 is rotatably inserted into the middle of the filter 211, the upper retaining ring 221 is fixedly sleeved on the middle of the rotating rod 220, and the bottom of the upper retaining ring 221 abuts against the top of the filter 211, the elastic scraping plate 222 is fixedly installed on the middle side wall of the rotating rod 220, and the top of the elastic scraping plate 222 abuts against the bottom of the filter 211, the driving fan 223 is fixedly installed on the bottom of the rotating rod 220, the elastic scraping plate 222 is blocked at the upper end of the collecting pipe 14, the lower end of the collecting pipe 14 is connected to the combustion tank 130, and the inner side wall of the smoke exhaust pipe 13 is installed with a block 135, and the elastic scraping plate 222 abuts against the side wall of the block 135.

[0037] like Figures 5 to 7 As shown, the valve member 23 includes two arc-shaped guide rails 230, an arc-shaped closed door 231 and a push block 232. The two arc-shaped guide rails 230 are fixedly installed on the upper and lower side walls of the valve groove 240 respectively, the upper and lower side walls of the closed door 231 are slidably installed in the two guide rails 230 respectively, and the push block 232 is fixedly installed in the middle of the end of the closed door 231.

[0038] like Figures 3 and 4 As shown, the delivery pipe 31 includes a high-temperature section 310 and a cooling section 311. One end of the high-temperature section 310 is connected to the top of the smoke exhaust pipe 13, and the cooling section 311 is housed inside the water storage component 32. One end of the cooling section 311 is connected to the other end of the high-temperature section 310, and the other end of the cooling section 311 is passed through the end side wall of the water storage component 32. The other end of the cooling section 311 is connected to a fan (not shown).

[0039] like Figures 1 to 3 As shown, the water storage component 32 includes a support frame 320, a water tank 321, a water inlet pipe 322 and a water supply pipe 323. The support frame 320 is placed on the ground, the water tank 321 is installed on the top of the support frame 320, the water inlet pipe 322 and the water supply pipe 323 are respectively installed on the two side walls of the water tank 321, and the water supply pipe 323 is connected to the water inlet pipe 127.

[0040] like Figures 3 to 7 As shown, multiple cleaning knocking components 40 are all sleeved in the cooling section 311, and each cleaning knocking component 40 includes an expansion buoyancy member 41, multiple knocking members 42 and multiple impact members 43. The expansion buoyancy member 41 is sleeved on the middle side wall of the cooling section 311, and the expansion buoyancy member 41 includes a brush 410, an elastic expansion block 411 with a ring-shaped opening and an elastic buoyancy plate 412 with a ring-shaped opening. One end of the brush 410 is abutted and sleeved on the middle side wall of the cooling section 311, the side wall of the elastic expansion block 411 is fixedly connected to the other end of the brush 410, and the elastic buoyancy plate 412 is installed on the bottom of the elastic expansion block 411.

[0041] like Figure 3 and Figure 7 As shown, multiple knocking members 42 and multiple impact members 43 are all installed on the side wall of the elastic expansion block 411, and multiple knocking members 42 and multiple impact members 43 are staggered. Each knocking member 42 includes a connecting long rope 420 and a metal hollow ball 421. The upper end of the connecting long rope 420 is fixedly connected to the side wall of the elastic expansion block 411, and the metal hollow ball 421 is fixedly connected to the lower end of the connecting long rope 420. Each impact member 43 includes a connecting short rope 430 and a small hollow ball 431. The upper end of the connecting short rope 430 is fixedly connected to the side wall of the elastic expansion block 411 and the small hollow ball 431 is fixedly connected to the lower end of the connecting short rope 430.

[0042] During installation: the three L-shaped support rods 11 are all installed on the ground, the valve component 23 is installed in the valve groove 240, the upper sealing plate 121 is installed on the upper end of the side wall of the storage groove 129, the lower sealing plate 122 is installed on the lower end of the side wall of the storage groove 129, the receiving plate 124 is installed on the bottom of the storage groove 129, the liquid level meter 125 and the thermometer 126 are both installed on the middle side wall of the insulation shell 120, and the water inlet pipe 127 and the water outlet pipe 128 are respectively installed on the two ends of the lower end side wall of the insulation shell 120. The elastic scraper plate 222 is fixedly mounted on the middle sidewall of the rotating rod 220, the driving fan 223 is fixedly mounted on the bottom of the rotating rod 220, two curved guide rails 230 are fixedly mounted on the upper and lower sidewalls of the valve slot 240, and the upper and lower sidewalls of the closing door 231 are slidably mounted on the two guide rails 230. The push block 232 is fixedly mounted on the middle end of the closing door 231. The water tank 321 is mounted on the top of the support frame 320, and the water inlet pipe 322 and the water supply pipe 323 are respectively mounted on the sidewalls of the water tank 321. The elastic buoyancy plate 412 is mounted on the bottom of the elastic expansion block 411, and multiple knocking members 42 and multiple impact members 43 are both mounted on the sidewalls of the elastic expansion block 411.

[0043] During use: 1. Put the fixed fuel into the combustion tank 130, close the feed valve 133, and inject the water to be heated into the heating tank 131 through the water storage tank 321, the water supply pipe 323 and the water inlet pipe 127, start the boiler, start the fan, and the fixed fuel begins to burn. The hot gas generated by the fixed fuel will pass through multiple smoke pipes 123, the steam tank 132, the smoke exhaust pipe 13 and the delivery pipe 31 and then be discharged into the atmosphere. The hot gas generated by the fixed fuel will transfer heat to the multiple smoke pipes 123, and the multiple smoke pipes 123 will transfer heat to the water in the heating tank 131 to heat the water in the heating tank 131.

[0044] 2. After the filter 211 is clogged, the pressure on the filter 211 increases, the filter 211 will move upward, and the scraper 22 will follow the filter 211 to move upward. The filter 211 will squeeze the four telescopic members 210 to move upward. The four telescopic members 210 are compressed, and the elastic scraper plate 222 of the scraper 22 will break away from the abutment of the block 135. The driving fan 223 will rotate clockwise under the blowing of the upward hot air, and the rotating rod 220 will rotate along with the driving fan 223. The elastic scraper plate 222 follows the rotating rod 220 to rotate, which is used to scrape off the fixed fuel particles clogged on the top of the filter 211. Under the action of centrifugal force, the fixed fuel particles clogged on the top of the filter 211 move toward the end of the elastic scraper plate 222 away from the rotating rod 220. When the elastic scraper plate 222 rotates and approaches the pushing block 232, the elastic scraper plate 222 will squeeze the pushing block 232 to open in the direction of rotation of the elastic scraper plate 222, and the pushing block 232 squeezes the closing door 231 to open a part of the opening. The fixed fuel particles scraped by the elastic scraper plate 222 will enter the collection pipe 14 through the part of the opening under the action of centrifugal force. Because the filter screen 211 is blocked, the fixed fuel particles will not be sucked back to the top of the filter screen 211 by the fan and the opening of the closing door 231 is not large. When the closing door 231 moves to the other end of the guide rail 230, the elastic scraper plate 222 will bend so that the elastic scraper plate 222 can break away from the pushing block 232. After the elastic scraper plate 222 breaks away from the contact with the pushing block 232, it continues to scrape the fixed fuel particles blocked on the top of the filter screen 211. The fuel particles are prevented from flowing back to the bottom of the filter screen 211 by the closing door 231. This is repeated to clear the filter screen 211, and at the same time, the clogged fixed fuel particles can fall along the collecting pipe 14 into the combustion tank 130, where they continue to act as fuel, thereby increasing the combustion material for the boiler and saving resources. At the same time, when the boiler is working, the boiler combustion will generate vibration, which can accelerate the falling of the fixed fuel particles in the collecting pipe 14, thereby causing them to fall into the combustion tank 130 and continue to burn, thereby accelerating the temperature rise of the water. After the filter screen 211 is unblocked, the pressure on the filter screen 211 decreases, and the filter screen 211 moves downward until the elastic scraping plate 222 abuts against the pushing block 232, and the elastic scraping plate 222 stops rotating.

[0045] 3. The hot air transferred to the multiple smoke pipes 123 passes through the exhaust pipe 13 and the high-temperature section 310 and then enters the cooling section 311. The hot air in the cooling section 311 can preheat the water in the water tank 321, preventing energy waste. When the water tank 321 is filled with water, the elastic buoyancy plate 412 will float on the water surface and move upward with the water surface, allowing the brush 410 to follow the height of the water surface in the water tank 321 to clean the surface of the cooling section 311, preventing impurities from accumulating on the surface of the cooling section 311 and reducing the heat transfer efficiency of the cooling section 311.

[0046] 4. The heat within the cooling section 311 is transferred to the cooling section 311, which in turn transfers the heat to the water within the water tank 321, preheating the water therein and making full use of resources. After the heat within the cooling section 311 is transferred to the water within the water tank 321, the water within the water tank 321 heats up, causing the elastic expansion block 411 to expand due to the heat. This expansion of the elastic expansion block 411 presses the brush 410 toward the cooling section 311, allowing the brush 410 to adhere closely to the cooling section 311, thereby more thoroughly removing impurities adhering to the surface of the cooling section 311. This improves heat transfer efficiency and reduces energy waste.

[0047] 5. When the water tank 321 is filled with water, the elastic buoyancy plate 412 will float on the water surface, and the elastic buoyancy plate 412 will move upward along with the water surface. When the water tank 321 is filled with water, the water surface inside the water tank 321 will shake, so that the metal hollow balls 421 floating on the water surface can shake along with the water surface, and then the metal hollow balls 421 can knock on the surface of the cooling section 311, so that impurities attached to the inner and outer surfaces of the cooling section 311 fall off, thereby improving the heat transfer efficiency and reducing energy waste. The metal hollow ball 421 is relatively large in size. When hitting the cooling section 311, the metal hollow ball 421 will not contact the elastic expansion block 411 and the elastic buoyancy plate 412; when the water tank 321 is filled with water, the water surface inside the water tank 321 shakes, so that the small hollow ball 431 floating on the water surface can shake with the water surface, and then the small hollow ball 431 can hit the elastic expansion block 411, thereby causing the impurities adsorbed on the brush 410 to fall off. After the water temperature inside the water tank 321 rises, the water inside the water tank 321 boils and shakes, so that the metal hollow balls 421 can knock on the surface of the cooling section 311, so that impurities attached to the inner and outer surfaces of the cooling section 311 fall off, thereby improving the heat transfer efficiency and reducing energy waste; and the small hollow balls 431 floating on the water surface can shake with the water surface, and the small hollow balls 431 can hit the elastic expansion block 411, so that impurities adsorbed on the brush 410 fall off, preventing the brush 410 from being unable to clean the surface of the cooling section 311.

[0048] The present invention is provided with an elastic scraper plate 222. After the filter screen 211 is blocked, the pressure on the filter screen 211 increases, the filter screen 211 will move upward, and the scraper 22 will follow the filter screen 211 to move upward. The filter screen 211 will squeeze the four telescopic members 210 to move upward. The four telescopic members 210 are compressed, and the elastic scraper plate 222 of the scraper 22 will break away from the abutment of the block 135. The driving fan 223 will rotate under the blowing of the upward hot air, and the rotating rod 220 will rotate along with the driving fan 223. The elastic scraper plate 222 follows the rotating rod 220 to rotate, and is used to scrape off the fixed fuel particles blocked on the top of the filter screen 211. The fixed fuel particles blocked on the top of the filter screen 211 move toward the end of the elastic scraper plate 222 away from the rotating rod 220 under the action of centrifugal force. When the elastic scraper plate 222 rotates and approaches the pushing block 232, the elastic scraper plate 222 will squeeze the pushing block 232 to open in the direction of rotation of the elastic scraper plate 222, and the pushing block 232 squeezes the closing door 231 to open a part of the opening. The fixed fuel particles scraped by the elastic scraper plate 222 will enter the collection pipe 14 through the part of the opening under the action of centrifugal force. Because the filter screen 211 is blocked, the fixed fuel particles will not be sucked back to the top of the filter screen 211 by the fan and the opening of the closing door 231 is not large. When the closing door 231 moves to the other end of the guide rail 230, the elastic scraper plate 222 will bend so that the elastic scraper plate 222 can break away from the pushing block 232. After the elastic scraper plate 222 breaks away from the contact with the pushing block 232, it continues to scrape the fixed fuel particles blocked on the top of the filter screen 211. The fuel particles, after the push block 232 is separated from the push of the elastic scraper plate 222, the other end of the closed door 231 is connected to a restoring spring, and the restoring spring is restored after the push block 232 is separated from the push of the elastic scraper plate 222, so that the closed door 231 closes the upper end opening of the collection pipe 14, preventing the fixed fuel particles from flowing back to the bottom of the filter screen 211. This is repeated to clear the filter screen 211, and at the same time, the blocked fixed fuel particles can fall along the collection pipe 14 into the combustion tank 130, and continue to act as fuel in the combustion tank 130, thereby increasing the combustion material for the boiler and saving resources. At the same time, when the boiler is working, the boiler combustion will generate vibration, which can accelerate the falling of the fixed fuel particles in the collection pipe 14, and then make them fall into the combustion tank 130 to continue burning, thereby accelerating the temperature rise of the water.

[0049] By setting up the elastic buoyancy plate 412, when the water tank 321 is filled with water, the elastic buoyancy plate 412 will float on the water surface, and the elastic buoyancy plate 412 moves upward along with the water surface, so that the brush 410 can follow the height of the water surface in the water tank 321 to clean the surface of the cooling section 311, thereby preventing impurities from being adsorbed on the surface of the cooling section 311, thereby reducing the heat transfer efficiency of the cooling section 311.

[0050] By providing the elastic expansion block 411, heat within the cooling section 311 is transferred to the cooling section 311. The cooling section 311 then transfers the heat to the water in the water tank 321, thereby preheating the water in the water tank 321 and making full use of resources. After the heat from the cooling section 311 is transferred to the water in the water tank 321, the water in the water tank 321 heats up, and the elastic expansion block 411 expands due to the heat. The expansion of the elastic expansion block 411 presses the brush 410 toward the cooling section 311, allowing the brush 410 to adhere closely to the cooling section 311, thereby more thoroughly removing impurities adhering to the surface of the cooling section 311, thereby improving heat transfer efficiency and reducing energy waste.

[0051] By setting the metal hollow balls 421 and the small hollow balls 431, when the water tank 321 is filled with water, the elastic buoyancy plate 412 will float on the water surface, and the elastic buoyancy plate 412 will move upward along with the water surface. When the water tank 321 is filled with water, the water surface inside the water tank 321 will shake, so that the metal hollow balls 421 floating on the water surface can shake along with the water surface, and then the metal hollow balls 421 can knock on the surface of the cooling section 311, so that impurities attached to the inner and outer surfaces of the cooling section 311 fall off, thereby improving the heat transfer efficiency and reducing energy waste. The metal hollow ball 421 is relatively large in size. When hitting the cooling section 311, the metal hollow ball 421 will not contact the elastic expansion block 411 and the elastic buoyancy plate 412; when the water tank 321 is filled with water, the water surface inside the water tank 321 shakes, so that the small hollow ball 431 floating on the water surface can shake with the water surface, and then the small hollow ball 431 can hit the elastic expansion block 411, thereby causing the impurities adsorbed on the brush 410 to fall off. After the water temperature inside the water tank 321 rises, the water inside the water tank 321 boils and shakes, so that the metal hollow balls 421 can knock on the surface of the cooling section 311, so that impurities attached to the inner and outer surfaces of the cooling section 311 fall off, thereby improving the heat transfer efficiency and reducing energy waste; and the small hollow balls 431 floating on the water surface can shake with the water surface, and the small hollow balls 431 can hit the elastic expansion block 411, so that impurities adsorbed on the brush 410 fall off, preventing the brush 410 from being unable to clean the surface of the cooling section 311.

[0052] The present invention has an ingenious structure and can make good and full use of resources. It can not only reduce energy waste, but also prevent the filter 211 from being blocked, thereby extending the service life of the filter 211 and reducing maintenance and replacement costs. At the same time, the present invention can also make good use of waste heat to preheat water, prevent impurities from adhering to the inner and outer surfaces of the pipe, and thus reduce heat transfer.

[0053] All possible combinations of the various technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] The above-described embodiments merely represent several embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A boiler container waste heat recovery device, characterized by: The utility model comprises a boiler assembly (10), a material collection assembly (20) made of a high temperature resistant material, a waste heat recovery assembly (30) and a plurality of cleaning knocking assemblies (40), wherein the boiler assembly (10) is placed on the ground, the boiler assembly (10) comprises three L-shaped support rods (11), a boiler part (12), a smoke exhaust pipe (13) and a collection pipe (14), the three L-shaped support rods (11) are all installed on the ground, the bottom of the boiler part (12) is fixedly connected to the upper end side walls of the three L-shaped support rods (11), the smoke exhaust pipe (13) is inserted into the top of the boiler part (12), the upper end of the collection pipe (14) is inserted into the lower end side wall of the smoke exhaust pipe (13), and the lower end of the collection pipe (14) is inserted into the bottom side wall of the boiler part (12), the material collection assembly (20) is accommodated in the interior of the smoke exhaust pipe (13), the waste heat recovery assembly (30) is placed on the ground, and the waste heat recovery assembly (30) is connected to the exhaust pipe (13), a plurality of cleaning knocking components (40) are accommodated in the interior of the waste heat recovery component (30), the lifting material collection component (20) includes a blocking component (21), a scraping component (22) and a valve component (23), the blocking component (21) is fixed in the interior of the exhaust pipe (13), the scraping component (22) is rotatably installed in the middle of the blocking component (21), and the inner side wall of the exhaust pipe (13) is provided with an arc-shaped valve groove ( 240), the valve member (23) is installed in the valve groove (240), the waste heat recovery component (30) includes a delivery pipe (31) and a water storage member (32), one end of the delivery pipe (31) is connected to the upper end of the smoke exhaust pipe (13), the water storage member (32) is placed on the ground, and the other end of the delivery pipe (31) is received in the interior of the water storage member (32), and a plurality of cleaning knocking components (40) are all slidably sleeved on the other end of the delivery pipe (31).

2. The boiler container waste heat recovery device according to claim 1, characterized in that: The boiler component (12) includes a heat-insulating shell (120), an upper sealing plate (121), a lower sealing plate (122), a plurality of smoke pipes (123), a receiving plate (124), a liquid level gauge (125), a thermometer (126), a water inlet pipe (127) and a water outlet pipe (128). The bottom side wall of the heat-insulating shell (120) is fixedly connected to the upper side walls of the three L-shaped support rods (11). The interior of the heat-insulating shell (120) is hollow and has a receiving groove (129). The upper sealing plate (121), the lower sealing plate (122), the plurality of smoke pipes (123) and the receiving plate (124) are all received in the interior of the heat-insulating shell (120). The upper sealing plate (121) is mounted on the upper end of the side wall of the receiving groove (129), and the lower sealing plate (122) is mounted on the side wall of the receiving groove (129). At the lower end, the tops of the plurality of smoke tubes (123) all pass through the middle of the upper sealing plate (121), and the bottoms of the plurality of smoke tubes (123) all pass through the middle of the lower sealing plate (122). The receiving plate (124) is installed at the bottom of the receiving groove (129), and a combustion groove (130) is formed between the receiving plate (124), the lower sealing plate (122) and the lower side wall of the receiving groove (129). The combustion groove (130) is connected to the plurality of smoke tubes (123). A heating groove (131) is formed between the upper sealing plate (121), the lower sealing plate (122) and the middle side wall of the receiving groove (129). A steam groove (132) is formed between the upper sealing plate (121) and the upper side wall of the receiving groove (129). An air intake filter (134) is installed at the bottom of the heat-insulating shell (120).

3. The boiler container waste heat recovery device according to claim 2, characterized in that: The liquid level meter (125) and the thermometer (126) are both installed on the middle side wall of the heat-insulating shell (120), the water inlet pipe (127) and the water outlet pipe (128) are respectively installed on the two ends of the lower side wall of the heat-insulating shell (120), and the water inlet pipe (127) and the water outlet pipe (128) are both connected to the heating tank (131), and the lower side wall of the heat-insulating shell (120) is installed with a feed valve (133).

4. The boiler container waste heat recovery device according to claim 3, characterized in that: A latching groove (140) is provided on the inner side wall of the smoke exhaust pipe (13), and the latching groove (140) is located above the valve groove (240). A fixing ring (141) is installed in the latching groove (140). The inner diameter of the smoke exhaust pipe (13) gradually decreases from the top toward the bottom of the smoke exhaust pipe (13). The blocking member (21) includes four telescopic members (210) and a filter (211). The tops of the four telescopic members (210) are all in contact with the bottom of the fixing ring (141), and the bottoms of the four telescopic members (210) are all connected to the top of the filter (211). The filter (211) is latched inside the smoke exhaust pipe (13).

5. The boiler container waste heat recovery device according to claim 4, characterized in that: The scraper (22) includes a rotating rod (220), an upper retaining ring (221), an arc-shaped elastic scraping plate (222) and a driving fan (223). The rotating rod (220) is rotatably arranged in the middle of the filter screen (211). The upper retaining ring (221) is fixedly sleeved in the middle of the rotating rod (220), and the bottom of the upper retaining ring (221) is in contact with the top of the filter screen (211). The elastic scraping plate (222) is fixedly mounted on the rotating rod (220). The middle side wall of the exhaust pipe (13) is provided with a top of the elastic scraping plate (222) abutting against the bottom of the filter screen (211); the driving fan (223) is fixedly installed at the bottom of the rotating rod (220); the elastic scraping plate (222) is blocked at the upper end of the collecting pipe (14); the lower end of the collecting pipe (14) is connected to the combustion tank (130); a card block (135) is installed on the inner side wall of the exhaust pipe (13); and the elastic scraping plate (222) abuts against the side wall of the card block (135).

6. The boiler container waste heat recovery device according to claim 5, characterized in that: The valve member (23) includes two arc-shaped guide rails (230), an arc-shaped closed door (231) and a push block (232). The two arc-shaped guide rails (230) are respectively fixedly mounted on the upper and lower side walls of the valve groove (240). The upper and lower side walls of the closed door (231) are respectively slidably mounted in the two guide rails (230). The push block (232) is fixedly mounted in the middle of the end of the closed door (231).

7. The boiler container waste heat recovery device according to claim 6, characterized in that: The delivery pipe (31) includes a high-temperature section (310) and a cooling section (311), one end of the high-temperature section (310) is connected to the top of the smoke exhaust pipe (13), the cooling section (311) is accommodated in the interior of the water storage component (32), and one end of the cooling section (311) is connected to the other end of the high-temperature section (310), the other end of the cooling section (311) is passed through the end side wall of the water storage component (32), and the other end of the cooling section (311) is connected to a fan.

8. The boiler container waste heat recovery device according to claim 7, characterized in that: The water storage member (32) comprises a support frame (320), a water storage tank (321), a water inlet pipe (322) and a water supply pipe (323). The support frame (320) is placed on the ground, the water storage tank (321) is installed on the top of the support frame (320), the water inlet pipe (322) and the water supply pipe (323) are respectively installed on the two side walls of the water storage tank (321), and the water supply pipe (323) is connected to the water inlet pipe (127).

9. The boiler container waste heat recovery device according to claim 8, characterized in that: A plurality of cleaning knocking assemblies (40) are sleeved in the cooling section (311), each cleaning knocking assembly (40) comprises an expansion buoyancy member (41), a plurality of knocking members (42) and a plurality of impact members (43), the expansion buoyancy member (41) is sleeved on the middle side wall of the cooling section (311), the expansion buoyancy member (41) comprises a brush (410), an elastic expansion block (411) in the shape of an annular opening and an elastic buoyancy plate (412) in the shape of an annular opening, one end of the brush (410) is sleeved on the middle side wall of the cooling section (311), the side wall of the elastic expansion block (411) is fixedly connected to the other end of the brush (410), and the elastic buoyancy plate (412) is installed on the bottom of the elastic expansion block (411).

10. The boiler container waste heat recovery device according to claim 9, characterized in that: A plurality of knocking members (42) and a plurality of impact members (43) are all mounted on the side wall of the elastic expansion block (411), and the plurality of knocking members (42) and the plurality of impact members (43) are staggered. Each knocking member (42) comprises a connecting long rope (420) and a metal hollow ball (421), the upper end of the connecting long rope (420) is fixedly connected to the side wall of the elastic expansion block (411), and the metal hollow ball (421) is fixedly connected to the lower end of the connecting long rope (420). Each impact member (43) comprises a connecting short rope (430) and a small hollow ball (431), the upper end of the connecting short rope (430) is fixedly connected to the side wall of the elastic expansion block (411) and the small hollow ball (431), and the small hollow ball (431) is fixedly connected to the lower end of the connecting short rope (430).

Citation Information

Cited By

  • Heat supply device capable of recycling waste heat

    CN121007456A

  • A heating device capable of waste heat recovery

    CN121007456B