Mixing equipment for preparing calcium hypochlorite
The combined structure of the rotating column, support ring, extrusion ring and stirring blades solves the problems of insufficient reaction and incomplete feeding caused by slow chlorine gas delivery, and achieves efficient mixing and thorough feeding of calcium hypochlorite.
Patent Information
- Application Number
- CN202510911603.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mixing equipment has a slow chlorine delivery speed when stirring calcium hydroxide and chlorine, resulting in insufficient reaction speed and incomplete material feeding, and calcium hypochlorite easily adheres to the inner wall of the mixing barrel.
It adopts a combined structure of a rotating column, a supporting ring, an extrusion ring and a stirring blade. Calcium hydroxide is sprayed out through the rotation of the rotating column and the spray hole. At the same time, chlorine is introduced into the mixing barrel. The design of the extrusion ring and the scraper ensures complete material discharge.
The calcium hydroxide and chlorine are fully mixed, ensuring complete feeding and improving reaction efficiency and mixing effect.
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Figure CN120662248A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of calcium hypochlorite preparation and mixing, in particular to mixing equipment for preparing calcium hypochlorite. Background Art
[0002] Bleaching powder, also known as calcium hypochlorite, has the functions of disinfection, sterilization, bleaching, and algaecide. It is widely used in the disinfection of swimming pools and drinking water, cleaning and sanitation of homes, schools, hospitals and public places, and bacterial control in restaurants, canteens, dairy industry, beverage industry and other food industries. It can also be used for bacterial control in industry and other food industries, and for the purification of industrial wastewater. In the military industry, it can be used as a disinfectant for chemical agents and radioactive substances. It has a very good market prospect. Calcium hypochlorite is generally prepared by the reaction of calcium hydroxide and chlorine.
[0003] Existing mixing equipment generally uses a stirring rod to stir and mix calcium hydroxide and chlorine, but the chlorine delivery speed is slow, which affects the overall reaction speed. The entire mixing operation is not sufficient and efficient. During the feeding process, some calcium hypochlorite will adhere to the inner wall of the mixing barrel, which will result in incomplete feeding. To address the above problems, the existing equipment needs to be improved. Summary of the Invention
[0004] The present invention aims to provide a mixing device for preparing calcium hypochlorite, so as to solve the problem that the existing mixing device proposed in the above background art generally uses a stirring rod to stir and mix calcium hydroxide and chlorine, but the chlorine delivery speed is slow, which affects the overall reaction speed, the entire mixing operation is not sufficient and efficient, and some calcium hypochlorite will adhere to the inner wall of the mixing barrel during the feeding process, which will lead to incomplete feeding.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: A mixing device for preparing calcium hypochlorite, comprising a mixing barrel, a feed pipe and an air intake pipe being fixed to the top of the mixing barrel, a top cover being threadedly connected to the top of the feed pipe, an electric discharge valve being fixed to the bottom of the mixing barrel, a mixing mechanism being fixed to the top of the mixing barrel, the mixing mechanism comprising a motor, the top of the motor being connected to a gear, a rotating column being meshedly connected to one side of the gear, the rotating column passing through the top of the mixing barrel, first oil cylinders being symmetrically fixed on both sides of the rotating column, a first piston being slidably connected in the first oil cylinder, a scraper being fixed to the outside of the first piston, stirring blades being symmetrically fixed on both sides of the rotating column, a pumping mechanism being fixed to the bottom of the mixing barrel, the pumping mechanism being communicated with the mixing mechanism.
[0006] Preferably, a gear ring is fixed to the outer side of the rotating column, and the gear ring is meshed and connected to one side of the gear.
[0007] Preferably, two limiting rings are fixed to the outer side of the rotating column, and the top of the mixing barrel is located between the two limiting rings.
[0008] Preferably, a support ring is fixed to the outer side of the rotating column, and a clamping column is fixed to the upper end surface of the support ring, and the clamping columns are evenly distributed on the support ring in the circumferential direction.
[0009] Preferably, a first connecting pipe is fixed in the rotating column, and the end of the first connecting pipe passes through the rotating column and is connected to the two first oil cylinders. A channel is provided at the bottom of the rotating column, and a spray hole is provided on the outside of the rotating column, and the spray hole is connected to the channel. There are four spray holes, and the four spray holes are evenly distributed circumferentially on the rotating column.
[0010] Preferably, a second oil cylinder is fixed on the top of the mixing barrel, and the upper side of the second oil cylinder is connected to the moving circle through an electric telescopic column. An extrusion ring is rotatably connected inside the moving circle. A card slot is provided at the bottom of the extrusion ring, and the card slots are evenly distributed circumferentially on the extrusion ring. The card column is engaged and connected in the card slot.
[0011] Preferably, a second piston is fixed on the top of the moving ring, a third oil cylinder is fixed on the top of the mixing barrel, the second piston is slidably connected in the third oil cylinder, and a second connecting pipe is fixed on the top of the third oil cylinder, the head end of the first connecting pipe passes through the top of the rotating column and is rotatably connected to the end of the second connecting pipe.
[0012] Preferably, the upper side of the second oil cylinder is connected to the movable column through a first compression spring, and a roller is fixed to the top of the movable column, the first compression spring is wrapped around the outside of the movable column, a third piston is fixed to the bottom of the movable column, and the third piston is slidably connected in the second oil cylinder.
[0013] Preferably, the pumping mechanism includes a fourth oil cylinder, and the fourth oil cylinder is fixed at the bottom of the mixing barrel, the fourth oil cylinder is connected to the second oil cylinder through a third connecting pipe, and a fourth piston is slidingly connected in the fourth oil cylinder, a fifth piston is fixed on the top of the fourth piston, and the fifth piston is slidingly connected in the channel, and the upper side of the fifth piston is connected to the sealing plate through a second compression spring.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The mixing device for preparing calcium hypochlorite can achieve the purpose of sufficient and efficient mixing reaction. After calcium hydroxide is introduced into the mixing barrel, the rotating column, the support ring and the extrusion ring rotate as a whole. The movable column and the third piston move up and down under the extrusion of the extrusion ring and the support of the first compression spring. The fourth piston and the fifth piston move up and down and back and forth, thereby repeatedly drawing the calcium hydroxide at the bottom of the mixing barrel into the channel. The calcium hydroxide is sprayed out through the spray hole, and chlorine gas is simultaneously introduced into the mixing barrel. The stirring blade rotates together with the rotating column, which facilitates the sufficient mixing of the calcium hydroxide and the chlorine gas. Due to the special structure of the extrusion ring, the parabola presented by the calcium hydroxide sprayed out of the spray hole becomes larger and larger, so that the calcium hydroxide is more fully contacted with the mixed chlorine gas. 2. The mixing equipment for preparing calcium hypochlorite can achieve the purpose of complete material discharge. After mixing is completed, the electric discharge valve can be opened to discharge calcium hypochlorite, the moving ring and the extrusion ring move upward and the clamping column leaves the clamping groove, the second piston moves upward, the two first pistons move, and the scraper moves accordingly and sticks to the inner wall of the mixing barrel. When the rotating column rotates, the scraper can automatically scrape off the calcium hypochlorite on the inner wall of the mixing barrel, making the material discharge more complete and thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the mixing mechanism of the present invention; Figure 4 It is a schematic diagram of the front cross-sectional structure of the mixing mechanism of the present invention; Figure 5 This is a schematic diagram of the connection structure between the support ring and the clamping column of the present invention; Figure 6 This is a schematic diagram of the connection structure between the extrusion ring and the clamping groove of the present invention; Figure 7 This is a schematic diagram of the connection structure between the third connecting pipe and the pumping mechanism of the present invention; Figure 8 For the present invention Figure 3 A in the middle is an enlarged structural diagram; Figure 9 For the present invention Figure 7 Enlarged structural diagram at point B in the middle.
[0016] Figure: 1, mixing barrel; 2, feed pipe; 3, top cover; 4, air inlet pipe; 5, electric discharge valve; 6, mixing mechanism; 601, motor; 602, gear; 603, rotating column; 604, gear ring; 605, limiting ring; 606, supporting ring; 607, clamping column; 608, first connecting pipe; 609, channel; 610, spray hole; 611, first oil cylinder; 612, first piston; 613, scraper; 614, stirring blade; 615, second oil cylinder ; 616, electric telescopic column; 617, moving ring; 618, extrusion ring; 619, slot; 620, second piston; 621, third oil cylinder; 622, second connecting pipe; 623, first compression spring; 624, movable column; 625, roller; 626, third piston; 627, third connecting pipe; 7, pumping mechanism; 701, fourth oil cylinder; 702, fourth piston; 703, fifth piston; 704, second compression spring; 705, sealing plate. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0018] See also Figures 1 to 9 The present invention provides a technical solution: a mixing device for preparing calcium hypochlorite, comprising a mixing barrel 1, a feeding pipe 2 and an air intake pipe 4 being fixed to the top of the mixing barrel 1, a top cover 3 being threadedly connected to the top of the feeding pipe 2, an electric discharge valve 5 being fixed to the bottom of the mixing barrel 1, a mixing mechanism 6 being fixed to the top of the mixing barrel 1, the mixing mechanism 6 comprising a motor 601, the top of the motor 601 being connected to a gear 602, a rotating column 603 being meshedly connected to one side of the gear 602, the rotating column 603 passing through the top of the mixing barrel 1, first oil cylinders 611 being symmetrically fixed on both sides of the rotating column 603, a first piston 612 being slidably connected in the first oil cylinder 611, a scraper 613 being fixed to the outer side of the first piston 612, stirring blades 614 being symmetrically fixed on both sides of the rotating column 603, a pumping mechanism 7 being fixed to the bottom of the mixing barrel 1, the pumping mechanism 7 being communicated with the mixing mechanism 6.
[0019] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 8As shown, a ring gear 604 is fixed to the outside of the rotating column 603, and the ring gear 604 is meshed and connected to one side of the gear 602. The gear 602 can rotate under the action of the motor 601. Since the gear 602 and the ring gear 604 are meshed and connected together, the rotating column 603 will rotate with the rotation of the gear 602.
[0020] In this embodiment, Figure 2 、 Figure 3 、 Figure 4 and Figure 8 As shown, two limiting rings 605 are fixed to the outer side of the rotating column 603 , and the top of the mixing barrel 1 is located between the two limiting rings 605 . The two limiting rings 605 support and limit the rotating column 603 .
[0021] In this embodiment, Figure 2 、 Figure 4 and Figure 5 As shown, a support ring 606 is fixed to the outside of the rotating column 603, and a clamping column 607 is fixed to the upper end surface of the supporting ring 606. The clamping columns 607 are evenly distributed on the supporting ring 606 in the circumferential direction. The rotation of the rotating column 603 can drive the supporting ring 606 to rotate.
[0022] In this embodiment, Figure 2 、 Figure 3 and Figure 4 As shown, a first connecting pipe 608 is fixed in the rotating column 603, and the end of the first connecting pipe 608 passes through the rotating column 603 and is connected to two first oil cylinders 611. A channel 609 is provided at the bottom of the rotating column 603, and a spray hole 610 is provided on the outside of the rotating column 603, and the spray hole 610 is connected to the channel 609. There are four spray holes 610, and the four spray holes 610 are evenly distributed on the rotating column 603 in a circumferential direction. After the calcium hydroxide at the bottom of the mixing barrel 1 is pumped into the channel 609, the calcium hydroxide is sprayed out through the spray holes 610, so that the material can be more fully exposed to the mixed chlorine.
[0023] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 6 and Figure 8As shown, a second oil cylinder 615 is fixed to the top of the mixing barrel 1, and the upper side of the second oil cylinder 615 is connected to the moving ring 617 through an electric telescopic column 616. An extrusion ring 618 is rotatably connected in the moving ring 617. A slot 619 is provided at the bottom of the extrusion ring 618, and the slots 619 are evenly distributed circumferentially on the extrusion ring 618. The clamping column 607 is engaged and connected in the slot 619. The moving ring 617 can move up and down under the telescopic action of the electric telescopic column 616, thereby driving the extrusion ring 618 to move up and down. The clamping column 607 is engaged and connected in the slot 619 or leaves the slot 619. When the clamping column 607 is engaged and connected in the slot 619, the extrusion ring 618 will rotate with the rotation of the support ring 606.
[0024] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 8 As shown, a second piston 620 is fixed to the top of the moving ring 617, and a third oil cylinder 621 is fixed to the top of the mixing barrel 1. The second piston 620 is slidably connected in the third oil cylinder 621, and a second connecting pipe 622 is fixed to the top of the third oil cylinder 621. The head end of the first connecting pipe 608 passes through the top of the rotating column 603 and is rotatably connected to the end of the second connecting pipe 622. The first connecting pipe 608 and the second connecting pipe 622 serve to connect the third oil cylinder 621 and the two first oil cylinders 611. When unloading, the moving ring 617 moves upward to drive the second piston 620 to move upward. At this time, the two first pistons 612 move under the action of oil pressure, and the scraper 613 moves accordingly and sticks to the inner wall of the mixing barrel 1. When the rotating column 603 rotates, the two scrapers 613 can automatically scrape off the calcium hypochlorite on the inner wall of the mixing barrel 1, making the unloading effect more complete.
[0025] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 8 As shown, the upper side of the second oil cylinder 615 is connected to the movable column 624 through the first compression spring 623, and a roller 625 is fixed to the top of the movable column 624. The first compression spring 623 is wrapped around the outside of the movable column 624. A third piston 626 is fixed to the bottom of the movable column 624, and the third piston 626 is slidably connected in the second oil cylinder 615. When the rotating column 603 rotates, it can drive the support ring 606 and the extrusion ring 618 to rotate. At this time, the movable column 624 can move up and down under the extrusion of the extrusion ring 618 and the support of the first compression spring 623, thereby driving the third piston 626 to move up and down. The roller 625 rolls at the bottom of the extrusion ring 618, which is convenient for reducing friction.
[0026] In this embodiment, Figure 1 、 Figure 2 、 Figure 7 and Figure 9 As shown, the pumping mechanism 7 includes a fourth oil cylinder 701, and the fourth oil cylinder 701 is fixed at the bottom of the mixing barrel 1, the fourth oil cylinder 701 is connected to the second oil cylinder 615 through the third connecting pipe 627, and a fourth piston 702 is slidably connected in the fourth oil cylinder 701, a fifth piston 703 is fixed on the top of the fourth piston 702, and the fifth piston 703 is slidably connected in the channel 609, the upper side of the fifth piston 703 is connected to the sealing plate 705 through the second compression spring 704, and the third connecting pipe 627 serves to connect the fourth oil cylinder 701 to the second oil cylinder 615. The function of the cylinder 701 and the second oil cylinder 615 is that when the third piston 626 moves up and down, the fourth piston 702 can move up and down back and forth in the fourth oil cylinder 701, and the fifth piston 703 moves up and down back and forth in the channel 609. When the fifth piston 703 moves up, the sealing plate 705 is automatically closed. When the fifth piston 703 moves down, the sealing plate 705 is automatically opened. When the fifth piston 703 moves up and down, the calcium hydroxide at the bottom of the mixing barrel 1 can be repeatedly pumped into the channel 609, and the calcium hydroxide is sprayed out through the spray hole 610, so as to facilitate full contact with chlorine.
[0027] The use method and advantages of the present invention: The mixing device for preparing calcium hypochlorite has the following working process: like Figures 1 to 9As shown: connect to the external power supply, open the top cover 3 and pass calcium hydroxide into the feeding pipe 2, the calcium hydroxide enters the mixing barrel 1, and then cover the top cover 3 after the calcium hydroxide is passed. The gear 602 rotates to drive the rotating column 603 to rotate, and the support ring 606 rotates to drive the extrusion ring 618 to rotate. The movable column 624 and the third piston 626 move up and down under the extrusion of the extrusion ring 618 and the support of the first compression spring 623. The fourth piston 702 and the fifth piston 703 move up and down as a whole. The fifth piston 703 repeatedly draws the calcium hydroxide at the bottom of the mixing barrel 1 into the channel 609, and the calcium hydroxide is sprayed out through the spray hole 610. At the same time, chlorine is passed into the air inlet pipe 4, and the chlorine enters the mixing barrel 1. The stirring blade 614 rotates with the rotating column 603 to Calcium hydroxide and chlorine are mixed together. The extrusion ring 618 is composed of several slope sections. The peak values of the slope sections are the same, but the lengths of the slope sections are different. The parabola presented by the calcium hydroxide sprayed from the spray hole 610 each time becomes larger and larger, so that the calcium hydroxide can fully contact the chlorine, thereby achieving a better mixing effect. The electric discharge valve 5 can be opened to discharge calcium hypochlorite. The electric telescopic column 616 extends, the moving ring 617 moves upward, the moving ring 617 and the extrusion ring 618 move upward, the clamping column 607 leaves the clamping groove 619, and the second piston 620 moves upward. The two first pistons 612 move, and the scraper 613 moves accordingly and sticks to the inner wall of the mixing barrel 1. When the rotating column 603 rotates, the scraper 613 automatically scrapes off the calcium hypochlorite on the inner wall of the mixing barrel 1, making the discharge effect more complete.
[0028] In summary, the mixing equipment for preparing calcium hypochlorite achieves the purpose of sufficient and efficient mixing reaction and complete material discharge, and meets people's usage needs.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A mixing device for preparing calcium hypochlorite, comprising a mixing barrel (1), characterized in that: A feed pipe (2) and an air intake pipe (4) are fixed to the top of the mixing barrel (1); a top cover (3) is threadedly connected to the top of the feed pipe (2); an electric discharge valve (5) is fixed to the bottom of the mixing barrel (1); a mixing mechanism (6) is fixed to the top of the mixing barrel (1); the mixing mechanism (6) includes a motor (601); the top of the motor (601) is connected to a gear (602); one side of the gear (602) is meshedly connected to a rotating column (603); A rotating column (603) passes through the top of the mixing barrel (1), and first oil cylinders (611) are symmetrically fixed on both sides of the rotating column (603). A first piston (612) is slidably connected in the first oil cylinder (611), and a scraper (613) is fixed on the outside of the first piston (612). Mixing blades (614) are symmetrically fixed on both sides of the rotating column (603). A pumping mechanism (7) is fixed at the bottom of the mixing barrel (1), and the pumping mechanism (7) is connected to the mixing mechanism (6).
2. A mixing device for preparing calcium hypochlorite according to claim 1, characterized in that: A gear ring (604) is fixed on the outer side of the rotating column (603), and the gear ring (604) is meshedly connected to one side of the gear (602).
3. A mixing device for preparing calcium hypochlorite according to claim 1, characterized in that: Two limiting rings (605) are fixed on the outer side of the rotating column (603), and the top of the mixing barrel (1) is located between the two limiting rings (605).
4. A mixing device for preparing calcium hypochlorite according to claim 1, characterized in that: A support ring (606) is fixed to the outside of the rotating column (603), and a clamping column (607) is fixed to the upper end surface of the support ring (606), and the clamping columns (607) are evenly distributed on the support ring (606) in the circumferential direction.
5. A mixing device for preparing calcium hypochlorite according to claim 4, characterized in that: A first connecting pipe (608) is fixed in the rotating column (603), and the end of the first connecting pipe (608) passes through the rotating column (603) and is connected to the two first oil cylinders (611). A channel (609) is provided at the bottom of the rotating column (603), and a spray hole (610) is provided on the outside of the rotating column (603), and the spray hole (610) is connected to the channel (609). Four spray holes (610) are provided, and the four spray holes (610) are evenly distributed circumferentially on the rotating column (603).
6. A mixing device for preparing calcium hypochlorite according to claim 5, characterized in that: A second oil cylinder (615) is fixed to the top of the mixing barrel (1), and the upper side of the second oil cylinder (615) is connected to a moving ring (617) via an electric telescopic column (616). An extrusion ring (618) is rotatably connected within the moving ring (617). A clamping groove (619) is provided at the bottom of the extrusion ring (618), and the clamping grooves (619) are evenly distributed circumferentially on the extrusion ring (618). The clamping column (607) is clamped and connected within the clamping groove (619).
7. A mixing device for preparing calcium hypochlorite according to claim 6, characterized in that: A second piston (620) is fixed to the top of the moving ring (617), a third oil cylinder (621) is fixed to the top of the mixing barrel (1), the second piston (620) is slidably connected in the third oil cylinder (621), and a second connecting pipe (622) is fixed to the top of the third oil cylinder (621), and the head end of the first connecting pipe (608) passes through the top of the rotating column (603) and is rotatably connected to the end of the second connecting pipe (622).
8. A mixing device for preparing calcium hypochlorite according to claim 6, characterized in that: The upper side of the second oil cylinder (615) is connected to the movable column (624) through a first compression spring (623), and a roller (625) is fixed to the top of the movable column (624). The first compression spring (623) is wrapped around the outside of the movable column (624). A third piston (626) is fixed to the bottom of the movable column (624), and the third piston (626) is slidably connected in the second oil cylinder (615).
9. A mixing device for preparing calcium hypochlorite according to claim 5, characterized in that: The pumping mechanism (7) includes a fourth oil cylinder (701), which is fixed at the bottom of the mixing barrel (1). The fourth oil cylinder (701) is connected to the second oil cylinder (615) via a third connecting pipe (627), and a fourth piston (702) is slidably connected in the fourth oil cylinder (701). A fifth piston (703) is fixed to the top of the fourth piston (702), and the fifth piston (703) is slidably connected in the channel (609). The upper side of the fifth piston (703) is connected to the sealing plate (705) via a second compression spring (704).