Additive-free ancient-method brown sugar processing technology and device

Abstract

The invention relates to the technical field of brown sugar processing, in particular to an additive-free ancient-method brown sugar processing technology and device.The additive-free ancient-method brown sugar processing technology comprises a base, a lifting assembly, a rotating assembly, a mounting frame, a sanding equipment body, a heat preservation sand barrel and a cleaning assembly.When the heat preservation sand barrel and the sanding equipment body need to be cleaned, water is injected into the heat preservation sand barrel; the sand blasting equipment body is moved into the heat preservation barrel through the lifting assembly and the lifting assembly, the heat preservation sand barrel is heated, brown sugar on the sand blasting equipment body is melted through high temperature, the lifting assembly and the rotating assembly work to move the sand blasting equipment body out of the side away from the heat preservation sand barrel, and the cleaning assembly is moved into the heat preservation sand barrel; the cleaning assembly is matched with the lifting assembly and the rotating assembly to clean the inner wall of the heat preservation sand barrel, and therefore the problems that in a traditional technology, alkaline food additives need to be added to promote brown sugar crystallization, and sugar crystals are likely to be condensed on a container in the sanding process and are not beneficial to cleaning are solved.

Description

Technical Field

[0001] The invention relates to the technical field of brown sugar processing, in particular to an additive-free traditional brown sugar processing technology and device. Background Art

[0002] As a traditional sweet food, brown sugar has always enjoyed high market demand. Traditional brown sugar processing often uses chemical reagents such as lime and gelatin as clarifiers, and baking soda, lime milk, and soda ash as coagulants. While these chemical additives can improve production efficiency and the appearance of brown sugar to a certain extent, they also come with numerous drawbacks.

[0003] On the one hand, the use of chemical additives may affect the taste of brown sugar, causing it to taste bitter or produce other off-flavors, affecting consumers' eating experience. On the other hand, from a health perspective, long-term consumption of brown sugar containing chemical additives may have potential adverse effects on human health, which goes against the current public's pursuit of natural and healthy foods.

[0004] During the traditional sanding process, sugar crystals tend to condense on the container, making it difficult to mold and wash, which reduces production efficiency. Furthermore, uneven cooling during the mold forming process can lead to a less-than-ideal crystal structure in the brown sugar, affecting its quality. Summary of the Invention

[0005] The purpose of the present invention is to provide an additive-free traditional brown sugar processing technology and device, aiming to solve the problems that the traditional process requires the addition of alkaline food additives to promote brown sugar crystallization and that sugar crystals are easily condensed on the container during the sanding process, which is not conducive to cleaning.

[0006] To achieve the above objectives, in a first aspect, the present invention provides an additive-free traditional brown sugar processing device, comprising a base, a lifting assembly, a rotating assembly, a mounting frame, a sand blasting device body, an insulating sand bucket, and a cleaning assembly;

[0007] The lifting assembly is mounted on the base, the rotating assembly is mounted on the lifting assembly, the mounting frame is connected to the rotating assembly, the sand blasting equipment body is mounted on the mounting frame, the heat-insulating sand bucket is mounted on the base, and the cleaning assembly is mounted on the mounting frame.

[0008] Among them, the lifting assembly includes a lifting seat, a movable plate and two guide rods. The lifting seat is fixedly connected to the base and is located on the base. The movable plate is fixedly connected to the output end of the lifting seat. The two guide rods are respectively fixedly connected to the two movable plates and are respectively slidably connected to the base.

[0009] Wherein, the rotating assembly includes a driving member 1 and a mounting plate. The driving member 1 is fixedly connected to the movable plate and is located on a side of the movable plate away from the lifting seat. The mounting plate is fixedly connected to the output end of the driving member 1.

[0010] In which, the cleaning component includes a second driving member, a turntable, a connecting plate, a plurality of cleaning brushes and a scraper. The second driving member is fixedly connected to the mounting plate and is located on one side of the mounting plate. The turntable is fixedly connected to the output end of the second driving member. The connecting plate is fixedly connected to the turntable and is located on one side of the turntable. The plurality of cleaning brushes are respectively fixedly connected to the connecting plate and are all located on one side of the connecting plate. The scraper is fixedly connected to the connecting plate and is located on one side of the connecting plate.

[0011] Wherein, the cleaning component further includes a recovery bin and a connecting pipe. The recovery bin is arranged at the bottom of the base. The connecting pipe is communicated with the recovery bin and is fixedly connected to the recovery bin.

[0012] Wherein, the cleaning component also includes a chassis and multiple moving wheels. The chassis is connected to the recovery bin and is located at the bottom of the recovery bin. The multiple moving wheels are respectively rotatably connected to the chassis and are all located at the bottom of the chassis.

[0013] In a second aspect, a traditional method brown sugar processing process without additives is provided, which uses the traditional method brown sugar processing device without additives described in the first aspect, comprising the following steps:

[0014] After pre-treatment of the sugarcane, the sugarcane is juiced and impurities are removed by multi-stage filtration to obtain clarified sugarcane juice;

[0015] Pass the clarified sugarcane juice through a 200-mesh screen and add it to the first pot of the sugar boiling chain pot. Heat it to boiling and skim off the foam. As the concentration of the sugar syrup increases, ladle the syrup from one pot to the next. When the syrup temperature reaches 125℃, transfer it to an insulated sand bucket.

[0016] Let the syrup in the heat-insulating sand bucket stand until the temperature reaches 115℃, start the sandblasting equipment to stir and sandblast, and stop sandblasting when the temperature drops to 95℃, and pour the syrup into the mold;

[0017] Place insulation material on the bottom and around the mold, pour the sanded syrup into the mold, and package it after cooling and forming.

[0018] The device for processing brown sugar without additives according to the present invention reduces the cooling speed of the brown sugar during the sand blasting and cooling molding processes by precisely controlling the temperature of the brown sugar out of the pot, sand blasting, and mold pouring. The processing device is designed, and the base provides installation conditions for the raw processing component and the heat-insulating sand bucket. When the heat-insulating sand bucket and the sand blasting device body need to be cleaned, water is poured into the heat-insulating sand bucket, and the sand blasting device body is moved into the heat-insulating sand bucket together with the lifting component. The heat-insulating sand bucket is heated to melt the brown sugar on the sand blasting device body through the high temperature, and the lifting component and the rotating component work to move the sand blasting device body to a side away from the heat-insulating sand bucket, and the cleaning component is moved into the heat-insulating sand bucket. The cleaning component cooperates with the lifting component and the rotating component to clean the inner wall of the heat-insulating sand bucket, thereby solving the problem that the brown sugar is easily condensed on the container during the sand blasting process in the traditional process and is not conducive to cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 The present invention provides a schematic structural diagram of an additive-free traditional brown sugar processing device.

[0021] Figure 2 The present invention provides a cross-sectional view of an additive-free traditional brown sugar processing device.

[0022] Figure 3 It is a structural schematic diagram of another direction of an additive-free traditional brown sugar processing device provided by the present invention.

[0023] Figure 4 The present invention provides a top view of an additive-free traditional brown sugar processing device.

[0024] Figure 5 The present invention provides a flowchart of an additive-free traditional brown sugar processing process.

[0025] In the figure: 1-base, 2-mounting frame, 3-sand blasting equipment body, 4-insulated sand bucket, 5-lifting seat, 6-moving plate, 7-guide rod, 8-driving part 1, 9-mounting plate, 10-driving part 2, 11-turntable, 12-connecting plate, 13-cleaning brush, 14-scraper, 15-recovery bin, 16-connecting pipe, 17-chassis, 18-moving wheel. DETAILED DESCRIPTION

[0026] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.

[0027] See also Figures 1 to 4 In a first aspect, the present invention provides an additive-free traditional brown sugar processing device, comprising a base 1, a lifting assembly, a rotating assembly, a mounting frame 2, a sand blasting device body 3, an insulating sand bucket 4, and a cleaning assembly;

[0028] The lifting assembly is installed on the base 1, the rotating assembly is installed on the lifting assembly, the mounting frame 2 is connected to the rotating assembly, the sand blasting equipment body 3 is installed on the mounting frame 2, the heat-insulating sand bucket 4 is installed on the base 1, and the cleaning assembly is installed on the mounting frame 2.

[0029] When the syrup is taken out of the pot, sanded and molded, the temperature of the syrup is accurately controlled, the cooling speed of the syrup during the sanding and cooling molding process is reduced, and the processing device is designed. The base 1 provides installation conditions for the raw processing component and the heat-insulating sand bucket 4. When it is necessary to clean the heat-insulating sand bucket 4 and the sand-blasting equipment body 3, water is filled in the heat-insulating sand bucket 4, and the sand-blasting equipment body 3 is moved into the heat-insulating sand bucket 4 together with the lifting component. The heat-insulating sand bucket 4 is heated to melt the brown sugar on the sand-blasting equipment body 3 through the high temperature. The lifting component and the rotating component work to move the sand-blasting equipment body 3 to the side away from the heat-insulating sand bucket 4, and the cleaning component is moved into the heat-insulating sand bucket 4. The cleaning component cooperates with the lifting component and the rotating component to clean the inner wall of the heat-insulating sand bucket 4 until the cleaning component is reset after it is completely cleaned, thereby solving the problem that the syrup is easily condensed on the container during the sand-blasting process in the traditional process, which is not conducive to cleaning.

[0030] Furthermore, the lifting assembly includes a lifting seat 5, a movable plate 6 and two guide rods 7. The lifting seat 5 is fixedly connected to the base 1 and is located on the base 1. The movable plate 6 is fixedly connected to the output end of the lifting seat 5. The two guide rods 7 are respectively fixedly connected to the two movable plates 6 and are respectively slidably connected to the base 1.

[0031] In this embodiment, the lifting seat 5 can drive the movable plate 6 to rise or fall. The movement of the movable plate 6 can drive the mounting frame 2 on the rotating assembly to rise and fall. The movement of the movable plate 6 drives the two guide rods 7 to slide on the base 1. The two guide rods 7 can guide and limit the movable plate 6, thereby improving the stability of the movable plate 6 during movement.

[0032] Furthermore, the rotating assembly includes a driving member 8 and a mounting plate 9. The driving member 8 is fixedly connected to the movable plate 6 and is located on a side of the movable plate 6 away from the lifting seat 5. The mounting plate 9 is fixedly connected to the output end of the driving member 8.

[0033] In this embodiment, the operation of the driving member 1 8 can drive the mounting plate 9 to rotate, and the rotation of the mounting plate can drive the driving member 2 10 to move.

[0034] Furthermore, the cleaning assembly includes a driving member 10, a turntable 11, a connecting plate 12, a plurality of cleaning brushes 13 and a scraper. The driving member 10 is fixedly connected to the mounting plate 9 and is located on one side of the mounting plate 9. The turntable 11 is fixedly connected to the output end of the driving member 10. The connecting plate 12 is fixedly connected to the turntable 11 and is located on one side of the turntable 11. The plurality of cleaning brushes 13 are respectively fixedly connected to the connecting plate 12 and are all located on one side of the connecting plate 12. The scraper is fixedly connected to the connecting plate 12 and is located on one side of the connecting plate 12.

[0035] In this embodiment, the rotation of the driving member 10 can drive the turntable 11 to rotate, the rotation of the turntable 11 can drive the connecting plate 12 to rotate, and the rotation of the connecting plate 12 can drive the multiple cleaning brushes 13 to clean different positions of the insulating sand bucket 4. The inner wall of the insulating sand bucket 4 can be cleaned by the multiple cleaning brushes 13, and the impurities not cleaned by the multiple cleaning brushes 13 can be scraped off by the scraper.

[0036] Furthermore, the cleaning assembly further includes a recovery bin 15 and a connecting pipe 16 . The recovery bin 15 is disposed at the bottom of the base 1 . The connecting pipe 16 is communicated with the recovery bin 15 and is fixedly connected to the recovery bin 15 .

[0037] In this embodiment, when it is necessary to collect the water in the insulating sand bucket 4, the connecting pipe 16 is connected to the discharge port of the insulating sand bucket 4, and the discharge port is opened to guide the water in the insulating sand bucket 4 into the recovery bin 15 for collection.

[0038] Furthermore, the cleaning assembly also includes a chassis 17 and multiple moving wheels 18. The chassis 17 is connected to the recovery bin 15 and is located at the bottom of the recovery bin 15. The multiple moving wheels 18 are respectively rotatably connected to the chassis 17 and are all located at the bottom of the chassis 17.

[0039] In this embodiment, the chassis 17 provides installation conditions for the multiple moving wheels 18. The moving wheels 18 have brake pads that can prevent the multiple moving wheels 18 from moving. The multiple moving wheels 18 can drive the recovery bin 15 on the chassis 17 to move.

[0040] When it is necessary to clean the heat-insulating sand bucket 4 and the sand-blasting equipment body 3, water is poured into the heat-insulating sand bucket 4, and the lifting seat 5 drives the sand-blasting equipment body 3 on the mounting frame 2 to move into the heat-insulating sand bucket 4. The heat-insulating sand bucket 4 is heated up to melt the brown sugar on the sand-blasting equipment body 3 through high temperature. The lifting seat 5 drives the sand-blasting equipment body 3 on the mounting frame 2 to leave the heat-insulating sand bucket 4. The driving member 1 8 drives the mounting plate 9 to drive the mounting frame 2 to rotate. After the mounting frame 2 drives the driving member 2 10 to move above the heat-insulating sand bucket 4, the lifting seat 5 is reset. After the multiple cleaning brushes 13 are released from the inner wall of the thermal insulation sand bucket 4, the multiple cleaning brushes 13 work to clean the inner wall of the thermal insulation sand bucket 4. At the same time, the driving member 2 10 works to drive the turntable 11 to rotate. The turntable 11 drives the multiple cleaning brushes 13 to move in the thermal insulation sand bucket 4 through the connecting plate 12 to clean different positions of the thermal insulation sand bucket 4. After the lifting seat 5 is completely cleaned, the driving member 2 10 works to reset the multiple cleaning brushes 13 at this time, thereby solving the problem that the syrup is easily condensed on the container during the sanding process in the traditional process, which is not conducive to cleaning.

[0041] See also Figure 5 In a second aspect, a traditional method brown sugar processing process without additives is provided, which uses the traditional method brown sugar processing device without additives described in the first aspect, and comprises the following steps:

[0042] After S1 pre-treats the sugarcane, the sugarcane is juiced and impurities are removed through multi-stage filtration to obtain clarified sugarcane juice;

[0043] Specifically, select pest-free, mature sugarcane (sugar cane or fruit cane), which has a high sugar content and the best taste. Use a high-pressure water jet to rinse the sugarcane roots, then dry them to remove sediment. After the sugarcane is squeezed, impurities are removed through multiple stages of filtration to obtain clarified sugarcane juice.

[0044] S2: The clarified sugarcane juice is passed through a 200-mesh screen and then added to the first pot of the sugar boiling chain pot, heated to boiling, and the foam is skimmed off. As the concentration of the sugar syrup increases, the syrup is ladled from one pot to the next pot in sequence. When the syrup temperature reaches 125°C, the syrup is transferred to the heat-insulating sand bucket 4;

[0045] Specifically, the clarified sugarcane juice is filtered through a 200-mesh screen and then added to the sugar-boiling pot. Heat until boiling, and a large amount of foam will form on the surface. This foam is mainly composed of protein, cellulose, and impurities. Use a spoon or a special skimmer to gently skim off the foam. During this process, foam will appear several times, and each time it appears, it must be skimmed off promptly. According to the traditional method of boiling brown sugar in 7 or 5 pots, when the syrup temperature reaches 125 degrees Celsius, it is transferred to a sand-blasted container.

[0046] S3: The syrup in the heat-insulating sand bucket 4 is allowed to stand at 115°C, and the sand-blasting equipment body 3 is started to stir and blast. When the temperature drops to 95°C, the sand-blasting is stopped and the syrup is poured into the mold.

[0047] Specifically, the syrup in the heat-insulating sand bucket 4 is allowed to stand at 115°C, and the sand-blasting equipment body 3 is started to stir and sand-blast. The use of the heat-insulating sand bucket 4 can avoid rapid cooling of the syrup and prolong the time of sand-blasting and crystallization. The syrup is transferred to the heat-insulating sand bucket 4 and allowed to stand for 2 minutes or until the temperature reaches 115°C. Stirring and sand-blasting are started, and sand-blasting is stopped when the temperature drops to 95°C.

[0048] S4 places insulation material on the bottom and around the mold, pours the sanded syrup into the mold, and packages it after cooling and forming.

[0049] Specifically, the sanded syrup is poured into a mold, typically a silicone mold, and placed on a stainless steel or wooden table to cool and form. The present invention places the mold on a food-grade foam insulation board to prolong the crystallization time and avoid the problem of rapid cooling and forming at the bottom of the mold, which can lead to an unsatisfactory brown sugar crystal structure. The formed brown sugar is then packaged and stored in dry, ventilated conditions.

[0050] The above disclosure is only a preferred embodiment of the additive-free traditional brown sugar processing technology and device of the present invention. Of course, it cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. An additive-free traditional brown sugar processing device, characterized in that: It includes base, lifting assembly, rotating assembly, mounting frame, sand blasting equipment body, heat-insulating sand bucket and cleaning assembly; The lifting assembly is mounted on the base, the rotating assembly is mounted on the lifting assembly, the mounting frame is connected to the rotating assembly, the sand blasting equipment body is mounted on the mounting frame, the heat-insulating sand bucket is mounted on the base, and the cleaning assembly is mounted on the mounting frame.

2. The additive-free traditional brown sugar processing device according to claim 1, characterized in that: The lifting assembly includes a lifting seat, a movable plate and two guide rods. The lifting seat is fixedly connected to the base and is located on the base. The movable plate is fixedly connected to the output end of the lifting seat. The two guide rods are respectively fixedly connected to the two movable plates and are respectively slidably connected to the base.

3. The additive-free traditional brown sugar processing device according to claim 2, characterized in that: The rotating assembly includes a driving member 1 and a mounting plate. The driving member 1 is fixedly connected to the movable plate and is located on a side of the movable plate away from the lifting seat. The mounting plate is fixedly connected to the output end of the driving member 1.

4. The additive-free traditional brown sugar processing device according to claim 3, characterized in that: The cleaning assembly includes a second driving member, a turntable, a connecting plate, a plurality of cleaning brushes and a scraper. The second driving member is fixedly connected to the mounting plate and is located on one side of the mounting plate. The turntable is fixedly connected to the output end of the second driving member. The connecting plate is fixedly connected to the turntable and is located on one side of the turntable. The plurality of cleaning brushes are respectively fixedly connected to the connecting plate and are all located on one side of the connecting plate. The scraper is fixedly connected to the connecting plate and is located on one side of the connecting plate.

5. The additive-free traditional brown sugar processing device according to claim 4, characterized in that: The cleaning assembly further includes a recovery bin and a connecting pipe. The recovery bin is arranged at the bottom of the base. The connecting pipe is communicated with the recovery bin and is fixedly connected to the recovery bin.

6. The additive-free traditional brown sugar processing device according to claim 5, characterized in that: The cleaning assembly also includes a chassis and a plurality of moving wheels. The chassis is connected to the recovery bin and is located at the bottom of the recovery bin. The plurality of moving wheels are respectively rotatably connected to the chassis and are all located at the bottom of the chassis.

7. A traditional brown sugar processing process without additives, using the traditional brown sugar processing device without additives according to any one of claims 1 to 6, characterized in that: The following steps are involved: After pre-treatment of the sugarcane, the sugarcane is juiced and impurities are removed by multi-stage filtration to obtain clarified sugarcane juice; Pass the clarified sugarcane juice through a 200-mesh screen and add it to the first pot of the sugar boiling chain pot. Heat it to boiling and skim off the foam. As the concentration of the sugar syrup increases, ladle the syrup from one pot to the next. When the syrup temperature reaches 125℃, transfer it to an insulated sand bucket. Let the syrup in the heat-insulating sand bucket stand until the temperature reaches 115℃, start the sandblasting equipment to stir and sandblast, and stop sandblasting when the temperature drops to 95℃, and pour the syrup into the mold; Place insulation material on the bottom and around the mold, pour the sanded syrup into the mold, and package it after cooling and forming.

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