Cleaning device for laying hen breeding feed trough
By designing a feed trough cleaning device for laying hens with crushing, suction, separation, and scraping mechanisms, the problem of time-consuming and labor-intensive traditional cleaning methods has been solved, achieving efficient and thorough cleaning and feather separation, thereby improving breeding efficiency.
Patent Information
- Application Number
- CN202511257808.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The current methods for cleaning feed troughs in egg-laying hen farming are labor-intensive, time-consuming, and inefficient, making it difficult to meet the needs of large-scale farming. Feed clumps together and is difficult to clean, and chicken feathers contaminate the feed, affecting health.
Design a cleaning device that includes a crushing mechanism, a suction mechanism, a separation mechanism, and a scraping mechanism. The suction mechanism picks up uncompacted feed, the crushing mechanism breaks up the compacted feed, the separation mechanism automatically separates chicken feathers from the feed, and the scraping mechanism cleans the inner wall of the tank.
It significantly reduces labor intensity, improves cleaning efficiency, ensures thorough cleaning of feed troughs, avoids chicken feather contamination and digestive tract damage, and simplifies the cleaning process.
Smart Images
Figure CN120790609A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of laying hen breeding, and in particular to a cleaning device for a laying hen breeding feed trough. BACKGROUND
[0002] In the modern laying hen breeding industry, the cleaning and maintenance of the feed trough is crucial. A healthy breeding environment is the basis for ensuring the good growth state of laying hens and improving the quality and quantity of egg production. The cleaning degree of the feed trough, as a key appliance for laying hens to eat, directly affects the health of laying hens and the breeding benefit. At present, the cleaning method of the feed trough used by most farms is still relatively traditional and extensive. Manual cleaning is one of the common methods. When cleaning, the staff needs to take out the feed remaining on the inner side of the feed trough, and then use a brush, a water pipe and other simple tools to brush and wash the feed trough one by one. This method not only consumes a lot of manpower and time, but also has very low cleaning efficiency. In the large-scale breeding scene, manual cleaning often cannot meet the production rhythm demand, resulting in that the feed trough is not cleaned in time, which further affects the health of laying hens. In addition, when the feed in the feed trough is hardened, it is difficult to crush the hardened feed by using a brush, which further increases the difficulty of cleaning for the staff. At the same time, the residual feed may also be mixed with chicken feathers. When the residual feed is recycled, if the chicken feathers in the feed are not removed, the chicken feathers will pollute the feed when the feed is used again, and the chicken will be prone to digestive tract injury after pecking the chicken feathers. Manual cleaning cannot separate the chicken feathers from the feed. Therefore, the cleaning device for the laying hen breeding feed trough is proposed to solve the above problems. SUMMARY
[0003] The purpose of the present application is to provide a cleaning device for a laying hen breeding feed trough to solve the problems in the background art.
[0004] To achieve the above purpose, the technical solution adopted by the present application is as follows: A cleaning device for a laying hen breeding feed trough, comprising, a carrier plate, one end of which is fixedly connected with a handle, one end of the handle is fixedly connected with a controller; a separation mechanism placed on the top of the carrier plate, the separation mechanism comprising a separation box, a top end of the separation box being provided with a top cover; a feed suction mechanism placed on the top cover, the feed suction mechanism being in communication with the inside of the separation box through the top cover, a feed inlet of the feed suction mechanism being provided with a crushing mechanism; an adjusting mechanism arranged on the top of the carrier plate, one end of the adjusting mechanism being fixedly connected with a scraping and washing mechanism, and the scraping and washing mechanism being arranged on one side of the feed suction mechanism.
[0005] Preferably, the separating mechanism comprises a support block fixedly connected with the separating box, one end of the separating box is spirally connected with an end cover, the top end of the support block is placed with a second filter screen, the lower portion of the second filter screen is provided with a third filter screen, the outlet end of the third filter screen is communicated with a discharging pipe, the outlet end of the discharging pipe is provided with a collecting cylinder, and the collecting cylinder is placed on a loading plate, the edge of the third filter screen is fixedly connected with a fixed rod fixedly connected with the inner wall of the separating box, the lower portion of the third filter screen is provided with a material guide hopper fixedly connected with the inner wall of the separating box, the lower portion of the material guide hopper is provided with a material scattering cone, and the lower portion of the material scattering cone is provided with a pushing assembly. The bottom end of the material scattering cone is rotatably connected with a connecting rod, the other end of the connecting rod is rotatably connected with a material suction pipe, the inlet end of the material suction pipe is communicated with a second material suction head, transition rods are rotatably connected between adjacent upper and lower material suction pipes, the connecting position of the material suction pipe and the separating box is provided with a bearing assembly, and the outlet end of the material suction pipe is provided with a material suction assembly.
[0006] Preferably, the pushing assembly comprises a support column fixedly connected with the inner wall of the separating box, the top end of the support column is fixedly connected with a support cylinder, the inner wall of the support cylinder is fixedly connected with a motor, the main shaft end of the motor is fixedly connected with a crankshaft, the other end of the crankshaft is rotatably connected with the support cylinder, the outer side of the crankshaft is rotatably connected with a push rod, the other end of the push rod is rotatably connected with a connecting shaft, and the two ends of the connecting shaft are fixedly connected with side plates fixedly connected with the material scattering cone. The two ends of the support cylinder are fixedly connected with horizontal plates, and the top end of each horizontal plate is fixedly connected with a guide shaft in sliding connection with the material scattering cone.
[0007] Preferably, the material suction assembly comprises a dust collector placed on the loading plate, the inlet end of the dust collector is communicated with a material guide ring, one end of the material guide ring is fixedly connected with a cross beam fixedly connected with the separating box, and one end of the material guide ring is communicated with a third material guide pipe communicated with the material suction pipe.
[0008] Preferably, the bearing assembly comprises a limiting shell fixedly connected with the separating box, the inner side of the limiting shell is rotatably connected with a rotating ball in sliding connection with the material suction pipe, the outer side of the material suction pipe is fixedly connected with a sealing sleeve fixedly connected with the inner wall of the separating box, and the sealing sleeve is sleeved on the outer side of the limiting shell and the rotating ball.
[0009] Preferably, the crushing mechanism comprises a fixed frame, the inner wall of the fixed frame is fixedly connected with a guide ring, the inner side of the guide ring is in sliding connection with a crushing rod, the crushing part of the crushing rod is fixedly connected with a crushing head, the other end of the crushing rod is fixedly connected with a second bearing, adjacent second bearings are fixedly connected with connecting rods, the inner wall of the fixed frame is fixedly connected with an electric telescopic rod, and the electric telescopic rod is fixedly connected with adjacent connecting rods.
[0010] Preferably, the surface of the crushing rod is provided with an arc-shaped guide groove, one end of the guide ring is rotatably connected with a first bearing, and the first bearing is movably connected with the crushing rod through the guide groove.
[0011] Preferably, the material suction mechanism comprises a transition box fixedly connected with the top cover, an inner wall of the transition box is fixedly connected with a bearing frame, an inner side of the bearing frame is clamped with a first filter screen, an end of the first filter screen is attached to the transition box, one end of the bearing frame is fixedly connected with a suction fan, one end of the transition box is communicated with a first material guide pipe, and an outlet end of the first material guide pipe is arranged below the first filter screen. The outlet end of the first material guide pipe is communicated with two second material guide pipes, the bottom ends of the two second material guide pipes are both communicated with first material suction heads, the first material suction heads are fixedly connected with the fixing frame, the first material suction head on the left side is fixedly connected with the scraping and washing mechanism, and the transition box is provided with a cover plate at the side of the first filter screen.
[0012] Preferably, the scraping and washing mechanism comprises a supporting frame fixedly connected with the first material suction head on the left side, an inner wall of the supporting frame is hollowly arranged to form a liquid delivery cavity, one end of the supporting frame is communicated with a liquid delivery pipe, and a side wall of the supporting frame is communicated with a water mist nozzle, and the water mist nozzle is communicated with the liquid delivery cavity. A top plate is fixedly connected to the top end of the supporting frame, and a liquid suction pipe is fixedly connected to the inner side of the top plate. A first scraper and a second scraper are respectively fixedly connected to the side wall and the bottom end of the supporting frame, and an opening is arranged in the supporting frame below the water mist nozzle.
[0013] Preferably, the adjusting mechanism comprises a Z-axis moving mechanism fixedly connected with the object carrying plate, one end of the Z-axis moving mechanism is fixedly connected with a limiting frame, an inner side of the limiting frame is slidably connected with a connecting column, one end of the connecting column is fixedly connected with the supporting frame, an inner side of one end of the limiting frame is screw-connected with a locking screw, and one end of the locking screw is abutted with the connecting column.
[0014] Compared with the prior art, the present application has the following beneficial effects: 1. An egg chicken breeding feed trough cleaning device, comprising a crushing mechanism and a material suction mechanism, in operation, first, the residual feed inside the feed trough that is not hardened is sucked away by the first material suction head of the material suction mechanism, so as to avoid the influence of the residual feed on the subsequent crushing operation; then, the crushing mechanism is started to crush the hardened feed, so that the hardened feed is completely separated from the inner wall of the feed trough; finally, the remaining feed inside the feed trough is completely sucked away by the second material suction head, the device completely avoids the tedious operation of manually cleaning the hardened feed under the assistance of the crushing mechanism, not only significantly reduces the labor intensity of the staff, but also greatly improves the cleaning efficiency, and ensures the thorough cleaning effect of the feed trough, and solves the problem that the hardened feed is not easily brushed off from the inner wall of the feed trough by a brush.
[0015] 2. An egg chicken breeding feed trough cleaning device, comprising a separation mechanism and a material suction mechanism; in operation, the material suction mechanism sucks the feed in the feed trough into the separation mechanism, and the separation mechanism automatically separates the chicken feathers mixed in the feed from the feed, which avoids the problem of chicken feather pollution when recycling the feed, prevents the digestive tract damage caused by the pecking of the chicken group on the feed containing chicken feathers, compared with manual cleaning or traditional cleaning equipment, the device can simultaneously complete the feed cleaning and chicken feather separation, reduces the subsequent sorting process, significantly reduces the labor intensity, improves the work efficiency, and is convenient for the staff to operate. BRIEF DESCRIPTION OF DRAWINGS
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0017] Figure 1 It is a whole structure schematic diagram of the present application, an egg chicken breeding feed trough cleaning device.
[0018] Figure 2 It is a separation box dismounting structure schematic diagram of the present application, an egg chicken breeding feed trough cleaning device.
[0019] Figure 3 It is a discharging pipe mounting structure schematic diagram of the present application, an egg chicken breeding feed trough cleaning device.
[0020] Figure 4 It is a transition rod mounting structure schematic diagram of the present application, an egg chicken breeding feed trough cleaning device.
[0021] Figure 5 It is a crankshaft mounting structure schematic diagram of the present application, an egg chicken breeding feed trough cleaning device.
[0022] Figure 6 It is the installation structure schematic view of the suction pipe of the cleaning device of the laying hen breeding feed trough of the application.
[0023] Figure 7 It is the structure schematic view of the guide material ring of the cleaning device of the laying hen breeding feed trough of the application.
[0024] Figure 8 It is the installation structure schematic view of the first scraper of the cleaning device of the laying hen breeding feed trough of the application.
[0025] Figure 9 It is the installation structure schematic view of the crushing rod of the cleaning device of the laying hen breeding feed trough of the application.
[0026] Figure 10 It is the installation structure schematic view of the first bearing of the cleaning device of the laying hen breeding feed trough of the application.
[0027] Figure 11 It is the internal installation structure schematic view of the transition box of the cleaning device of the laying hen breeding feed trough of the application.
[0028] Figure 12 It is the installation structure schematic view of the support frame top cut of the cleaning device of the laying hen breeding feed trough of the application.
[0029] Figure 13 It is the structure schematic view of the liquid suction pipe of the cleaning device of the laying hen breeding feed trough of the application.
[0030] In the figure: 1, crushing mechanism; 101, fixed frame; 102, guide ring; 103, first bearing; 104, crushing rod; 105, crushing head; 106, second bearing; 107, guide groove; 108, connecting rod; 109, electric telescopic rod; 2, suction mechanism; 201, transition box; 202, bearing frame; 203, first filter screen; 204, first guide pipe; 205, suction fan; 206, second guide pipe; 207, first suction head; 208, cover plate; 3, scraping mechanism; 301, support frame; 302, top plate; 303, liquid suction pipe; 304, liquid conveying pipe; 305, first scraper; 306, second scraper; 307, water mist nozzle; 308, gap; 4, adjusting mechanism; 401, Z-axis moving mechanism; 402, limiting frame; 403, connecting column; 404, locking screw; 5, separating mechanism; 501, separating box; 502, second filter screen; 503, supporting block; 504, third filter screen; 505, fixing rod; 506, blanking pipe; 507, material guiding hopper; 508, end cover; 509, bulk material cone; 510, connecting rod; 511, side plate; 512, guide shaft; 513, cross plate; 514, supporting cylinder; 515, motor; 516, push rod; 517, crankshaft; 518, material suction pipe; 519, second material suction head; 520, limiting shell; 521, rotating ball; 522, transition rod; 523, sealing sleeve; 524, supporting column; 525, collecting cylinder; 526, material guiding ring; 527, third material guiding pipe; 528, connecting shaft; 529, cross beam; 530, dust collector; 6, top cover; 7, object carrying plate; 8, handle; 9, controller. DETAILED DESCRIPTION
[0031] The application will be further described below in connection with the specific embodiments, wherein the drawings are only used for exemplary illustration, and the representations are only schematic diagrams, not physical diagrams, and cannot be understood as the limitation of the application. In order to better illustrate the specific embodiments of the application, some components in the drawings will be omitted, enlarged or reduced, and the size of the actual product is not represented. It is understandable for those skilled in the art that some well-known structures and their descriptions in the drawings can be omitted. Based on the specific embodiments in the application, all other specific embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.
[0032] In order to make the technical means, creative features, purposes and effects of the application easy to understand, in the description of the application, it should be noted that the orientations or position relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or position relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as the limitation of the application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. The application will be further described below in connection with the specific embodiments.
[0033] EMBODIMENT
[0034] As Figures 1-13As shown, a cleaning device for a laying hen feeding trough includes a loading plate 7, one end of which is fixedly connected to a handle 8, and wheels are provided under the loading plate 7. The handle 8 facilitates the staff to push the loading plate 7 to move in the chicken house, which facilitates the overall transportation and flexible operation of the cleaning device. One end of the handle 8 is fixedly connected to a controller 9, and the controller 9 has a PLC control system integrated therein. The controller coordinates the orderly operation of the electrical appliances in the control device through a preset program to ensure the stability and reliability of the coordinated operation of the electrical appliances.
[0035] The separation mechanism 5 is placed on the loading plate 7 and includes a separation box 501. A top cover 6 is provided on the top of the separation box 501. A feeding hole is provided in the middle of the top cover 6 for the feed to pass through and enter the separation box 501. At the same time, the top cover 6 is detachably connected to the separation box 501 by bolts or threads, which facilitates cleaning of the chicken feathers accumulated in the separation box 501 after disassembly. The suction mechanism 2 is placed on the top cover 6 and is connected to the interior of the separation box 501 through the top cover 6. A crushing mechanism 1 is provided at the feed inlet of the suction mechanism 2. After the crushing mechanism 1 crushes the compacted feed, the suction mechanism 2 can suck all the feed in the feed trough into the inner side of the separation box 501 through the top cover 6. With the assistance of the crushing mechanism 1, the tedious operation of manually cleaning the compacted feed is completely avoided, which not only significantly reduces the labor intensity of the staff, but also greatly improves the cleaning efficiency, ensures the thorough cleaning effect of the feed trough, and solves the problem that the compacted feed is difficult to be brushed off the inner wall of the feed trough by a brush. The adjusting mechanism 4 is arranged on the top of the loading plate 7. One end of the adjusting mechanism 4 is fixedly connected to the scraping mechanism 3, and the scraping mechanism 3 is arranged on one side of the suction mechanism 2. The laying hen breeding cage usually adopts a multi-layer stepped distribution structure. The adjusting mechanism 4 can adjust the position of the crushing mechanism 1, the scraping mechanism 3 and the inlet end of the suction mechanism 2 so that they can accurately correspond to the position of the feed trough on each layer, ensuring that the feed trough on each layer can be effectively cleaned. This design solves the problem of inconvenience in cleaning multi-layer chicken cages and improves the cleaning efficiency.
[0036] As a further improvement of the present invention, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the separation mechanism 5 includes a support block 503 fixedly connected with the separation box 501, a second filter screen 502 is placed at the top end of the support block 503, the second filter screen 502 adopts a double-cone hollow structure, the upper end cone part is provided with filter screen meshes for screening feed, the lower end inverted cone part is a closed structure without meshes, and only a discharge port is formed in the middle part, which realizes the grading filtering function: the upper end meshes intercept large-volume chicken feathers, and allow the feed and fine chicken feathers to pass through; the feed and fine chicken feathers fall to the third filter screen 504 through the discharge port, and then move and diffuse from the center to the periphery, which significantly improves the filtering efficiency and separation effect, a third filter screen 504 is arranged below the second filter screen 502, a discharge pipe 506 is connected to the outlet end of the third filter screen 504, a collecting cylinder 525 is arranged at the outlet end of the discharge pipe 506, and the collecting cylinder 525 is placed on the support plate 7; the third filter screen 504 adopts a double-layer differential design, and the diameter of the third filter screen 504 is smaller than that of the second filter screen 502, so as to form an annular material falling channel in the inner wall of the separation box 501; the upper part of the third filter screen 504 is a cone structure, and the lower part is an inclined flow guide slope, and the slope is inclined in the direction opposite to the inlet end of the discharge pipe 506; this structure realizes the three-stage sorting function: first, the material falling from the second filter screen 502 is received, and the coarse feed and fine chicken feathers are blocked on the screen surface through the mesh; the powder feed directly passes through the mesh and enters the collecting cylinder 525 through the discharge pipe 506 for centralized recovery; the granular feed and fine chicken feathers slide to the guide hopper 507 along the edge of the screen surface; this design effectively prevents the powder feed from being mistakenly sucked with the feathers, and ensures the accuracy of the classification and collection.
[0037] The bottom end of the bulk cone 509 is rotationally connected with a connecting rod 510, the other end of the connecting rod 510 is rotationally connected with a suction pipe 518, the feeding end of the suction pipe 518 is communicated with a second suction head 519, the second suction head 519 is downwardly opened and is hollowly arranged, so as to facilitate suction of fine and broken feathers, transition rods 522 are rotationally connected between adjacent suction pipes 518, the transition rods 522 ensure that the adjacent suction pipes 518 keep synchronous movement, and the number of the suction pipes 518 and the second suction head 519 can be flexibly configured according to actual needs, so as to ensure effective suction of the fine and broken feathers; under the action of negative pressure, the suction pipes 518 and the second suction head 519 suction the fine and broken feathers, and the up-down reciprocating movement of the bulk cone 509 drives the suction pipes 518 and the second suction head 519 to synchronously swing through the connecting rod 510; the swinging action produces a secondary scattering effect on the granular feed and the fine and broken feathers, effectively prevents the two from gathering, and significantly improves the suction efficiency of the fine and broken feathers; the design not only optimizes the cleaning effect, but also ensures the purity of the recovered feed, avoiding mixing of feather impurities in the granular feed. The connecting position of the suction pipe 518 and the separation tank 501 is provided with a bearing assembly, and the outlet end of the suction pipe 518 is provided with a suction assembly.
[0038] As a further improvement of the present application, as shown in Figure 4 and Figure 5 The pushing assembly comprises a support column 524 fixedly connected with the inner wall of the separation tank 501, a support cylinder 514 fixedly connected with the top end of the support column 524, a motor 515 fixedly connected with the inner wall of the support cylinder 514, a crankshaft 517 fixedly connected with the distal end of the main shaft of the motor 515, and the other end of the crankshaft 517 is rotationally connected with the support cylinder 514, a push rod 516 rotationally connected with the outer side of the crankshaft 517, the other end of the push rod 516 is rotationally connected with a connecting shaft 528, and the two ends of the connecting shaft 528 are fixedly connected with side plates 511 fixedly connected with the bulk cone 509, when it is needed to drive the bulk cone 509 to reciprocate up and down, the staff can start the motor 515 through the controller 9; the motor 515 drives the bulk cone 509 to realize precise reciprocating movement through the linkage mechanism of the crankshaft 517, the push rod 516, the connecting shaft 528 and the side plates 511.
[0039] The two ends of the support cylinder 514 are fixedly connected with horizontal plates 513, the top end of the horizontal plate 513 is fixedly connected with guide shafts 512 slidingly connected with the bulk cone 509, the guide shafts 512 play a guiding and limiting role, and ensure that the bulk cone 509 normally moves in the vertical direction.
[0040] As a further improvement of the present application, as shown in Figure 1 and Figure 7As shown, the suction assembly includes a dust collector 530 placed on the object plate 7, the dust collector 530 adopts an industrial design, and the standard configuration power is 1.5-2.2kW; in the actual use process, other power specifications of the dust collector equipment can be flexibly selected according to the needs of different cleaning working conditions, the inlet end of the dust collector 530 is communicated with a material guide ring 526, one end of the material guide ring 526 is fixedly connected with a cross beam 529 fixedly connected with the separation box 501, one end of the material guide ring 526 is communicated with a third material guide pipe 527 communicated with the suction pipe 518, each suction pipe 518 is connected with a third material guide pipe 527, the third material guide pipe 527 adopts a high-strength PU hose or a metal hose, which ensures that it has excellent durability and load capacity, and at the same time will not hinder the normal movement of the suction pipe 518; in the working process, the dust collector 530 forms a negative pressure system through the material guide ring 526, the third material guide pipe 527, the suction pipe 518 and the second suction head 519, and the fine feathers in the granular feed are efficiently sucked and temporarily stored in the dust collector 530.
[0041] As a further improvement of the application, as shown in Figure 4 , Figure 6 As shown, the bearing assembly includes a limiting shell 520 fixedly connected with the separation box 501, the inner side of the limiting shell 520 is rotatably connected with a rotating ball 521 slidably connected with the suction pipe 518, and the rotating ball 521 and the limiting shell 520 jointly constitute a supporting mechanism of the suction pipe 518, wherein the rotating ball 521 can freely move in the limiting shell 520, and the suction pipe 518 can slide in the rotating ball 521; such double-activity structure ensures that the suction pipe 518 can always move synchronously with the bulk cone 509, the outer side of the suction pipe 518 is fixedly connected with a sealing sleeve 523 fixedly connected with the inner wall of the separation box 501, the sealing sleeve 523 is sleeved on the outer side of the limiting shell 520 and the rotating ball 521, the sealing sleeve 523 is made of rubber cloth, and the sealing sleeve 523 plays a sealing role between the rotating ball 521 and the limiting shell 520, preventing the inside of the separation box 501 from being communicated with the outside through the gap between the rotating ball 521 and the limiting shell 520.
[0042] As a further improvement of the application, as shown in Figure 1 , Figure 8 , Figure 9 and Figure 10As shown, the crushing mechanism 1 comprises a fixed frame 101, which can be designed according to the shape of the feed trough, and the size is reduced by 2-3 cm compared with the whole feed trough, which can avoid the hardened feed from hindering the movement of the fixed frame 101, and also can reserve enough cleaning space for the crushing rod 104 and the crushing head 105, the inner wall of the fixed frame 101 is fixedly connected with a guide ring 102, the inner side of the guide ring 102 is slidably connected with the crushing rod 104, the surface of the crushing part of the crushing rod 104 is fixedly connected with the crushing head 105, the other end of the crushing rod 104 is fixedly connected with a second bearing 106, the adjacent second bearings 106 are fixedly connected with a connecting rod 108, the inner wall of the fixed frame 101 is fixedly connected with an electric telescopic rod 109, and the electric telescopic rod 109 is fixedly connected with the adjacent connecting rod 108, the electric telescopic rod 109 selects a stepping motor push rod, and the reciprocating movement of the connecting rod 108 is controlled by the PLC program of the controller 9; the connecting rod 108 drives the crushing rod 104 to move synchronously through the second bearing 106, and the crushing head 105 at the end of the crushing rod 104 realizes the crushing of the hardened feed; and the movement mode ensures that the hardened feed is completely separated from the inner wall of the feed trough, and creates favorable conditions for subsequent material suction work.
[0043] As a further improvement of the application, as Figure 10 As shown, the surface of the crushing rod 104 is provided with an arc-shaped guide groove 107, one end of the guide ring 102 is rotatably connected with a first bearing 103, and the first bearing 103 is movably connected with the crushing rod 104 through the guide groove 107, when the crushing rod 104 reciprocates along the guide ring 102, the guide groove 107 and the first bearing 103 produce relative displacement; under the guide limiting action of the first bearing 103, the crushing rod 104 and the crushing head 105 produce rotary motion while impacting the hardened feed; and this composite motion mode significantly improves the crushing efficiency and treatment effect of the hardened feed.
[0044] As a further improvement of the application, as Figure 1 , Figure 8 and Figure 11As shown, the suction mechanism 2 comprises a transition box 201 fixedly connected with the top cover 6, the inner wall of the transition box 201 is fixedly connected with a bearing frame 202, the inner side of the bearing frame 202 is clamped with a first filter screen 203, and the end of the first filter screen 203 is attached to the transition box 201, one end of the bearing frame 202 is fixedly connected with a suction fan 205, the power of the suction fan 205 is 1.5-3kW, which can also be selected according to actual needs, so as to ensure that the feed in the feed trough can be sucked away, one end of the transition box 201 is communicated with a first material guide pipe 204, and the outlet end of the first material guide pipe 204 is arranged below the first filter screen 203, and the first filter screen 203, the bearing frame 202 and the transition box 201 jointly constitute an isolation cavity; when the suction fan 205 sucks the feed through the first material guide pipe 204 and the second material guide pipe 206, the first filter screen 203 plays a role of isolation, effectively preventing the feed from entering the inside of the suction fan 205; at the same time, the air outlet of the suction fan 205 is arranged towards the separation box 501, and the negative pressure generated by the air outlet is used to smoothly guide the feed outside the first filter screen 203 into the inside of the separation box 501.
[0045] The outlet end of the first material guide pipe 204 is communicated with two second material guide pipes 206, the materials of the first material guide pipe 204 and the second material guide pipe 206 are the same as that of the third material guide pipe 527, the bottom end of each of the two second material guide pipes 206 is communicated with a first suction head 207, and the first suction head 207 is fixedly connected with the fixed frame 101, the first suction head 207 on the left side of the fixed frame 101 is fixedly connected with the scraping mechanism 3, the first suction head 207 on the right side of the fixed frame 101 has the same size as the fixed frame 101, and the size is reduced by 2-3cm compared with the whole feed trough, so that the compacted feed does not affect the movement of the first suction head 207 on the right side of the fixed frame 101, ensuring that the first suction head 207 on the right side of the fixed frame 101 first sucks away the un-compacted feed in the feed trough, avoiding that the residual feed affects the subsequent crushing operation, the size of the first suction head 207 on the left side of the fixed frame 101 is the same as that of the inner wall of the feed trough, and the first suction head 207 on the left side of the fixed frame 101 can suck away the crushed feed; the transition box 201 is provided with a cover plate 208 at the side of the first filter screen 203; the cover plate 208 plays a role of sealing the side of the transition box 201, and the cover plate 208 can be detachably connected with the transition box 201 through bolts, facilitating subsequent cleaning or replacement of the first filter screen 203.
[0046] As a further improvement of the present application, as Figure 1 、 Figure 8 、 Figure 12 and Figure 13As shown, the scraping and cleaning mechanism 3 comprises a support frame 301 fixedly connected with the first suction head 207 located on the left side, the inner wall of the support frame 301 is hollowly arranged to form a liquid delivery cavity, one end of the support frame 301 is communicated with a liquid delivery pipe 304, the side wall of the support frame 301 is communicated with a water mist sprayer 307, the water mist sprayer 307 is communicated with the liquid delivery cavity, the liquid delivery pipe 304 is connected with an external water pump through a water pipe, and the external water pump is communicated with a liquid storage tank containing cleaning liquid, the cleaning liquid in the liquid storage tank can be input to the inner side of the water mist sprayer 307 through the liquid delivery pipe 304 and the liquid delivery cavity by cooperation of the external water pump and the water pipe, and then sprayed into the inner wall of the feed trough through the water mist sprayer 307, so that the inner wall of the feed trough can be cleaned under the action of the cleaning liquid; The top end of the support frame 301 is fixedly connected with a top plate 302, the inner side of the top plate 302 is fixedly connected with a liquid suction pipe 303, the liquid suction pipe 303 is connected with an external negative pressure pump through a water pipe, and the waste liquid generated during cleaning can be sucked away from the inner side of the feed trough through the external negative pressure pump; Meanwhile, a water pipe with a proper length is selected according to the length of the chicken house, so that the water pipe does not affect the normal movement of the device, and the normal liquid delivery of the water pipe can be ensured.
[0047] The side wall and the bottom end of the support frame 301 are respectively fixedly connected with a first scraper 305 and a second scraper 306, the first scraper 305 and the second scraper 306 are made of rubber plates, the support frame 301 is provided with an opening 308 below the water mist sprayer 307, the size of the support frame 301, the first scraper 305 and the second scraper 306 can be designed according to the size of the feed trough, after the support frame 301 is put into the inner side of the feed trough, the first scraper 305 and the second scraper 306 can be attached to the inner wall of the feed trough, when the first scraper 305 and the second scraper 306 move along the feed trough, the inner wall of the feed trough can be scraped and cleaned, and the waste water generated by scraping and cleaning can enter the inner side of the support frame 301 through the opening 308, and then the waste liquid can be sucked away under the action of the negative pressure pump.
[0048] As a further improvement of the present application, Figure 1As shown, the adjusting mechanism 4 comprises a Z-axis moving mechanism 401 fixedly connected with the object plate 7, the Z-axis moving mechanism 401 can be composed of a lead screw and a sliding block and the like, which is prior art and will not be described in detail here, one end of the Z-axis moving mechanism 401 is fixedly connected with a limiting frame 402, the inner side of the limiting frame 402 is slidably connected with a connecting column 403, one end of the connecting column 403 is fixedly connected with the supporting frame 301, the inner side of one end of the limiting frame 402 is screw-connected with a locking screw 404, and one end of the locking screw 404 abuts against the connecting column 403, the locking screw 404 can realize the limiting and fixing of the connecting column 403, when the positions of the scraping and washing mechanism 3, the crushing mechanism 1 and the first suction head 207 need to be adjusted, the Z-axis moving mechanism 401 can adjust the vertical positions of the scraping and washing mechanism 3, the crushing mechanism 1 and the first suction head 207, when the connecting column 403 moves horizontally in the inner side of the limiting frame 402, the horizontal positions of the scraping and washing mechanism 3, the crushing mechanism 1 and the first suction head 207 can be adjusted, so that the scraping and washing mechanism 3, the crushing mechanism 1 and the first suction head 207 can clean the feed troughs at different positions.
[0049] The above is the preferred embodiment of the present application, the basic principles and main features of the present application and the advantages of the present application are shown and described above, those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only to illustrate the principles of the present application, without departing from the scope of protection of the present application, the present application can have various changes and improvements, these changes and improvements all fall within the scope of the present application, the scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for a laying hen feeding trough, characterized in that: include, A loading plate (7), one end of which is fixedly connected to a handle (8), and one end of the handle (8) is fixedly connected to a controller (9); A separation mechanism (5) is placed on the carrier plate (7), wherein the separation mechanism (5) comprises a separation box (501), and a top cover (6) is provided on the top of the separation box (501); A material suction mechanism (2) is placed on the top cover (6), and the material suction mechanism (2) is connected to the interior of the separation box (501) through the top cover (6), and a crushing mechanism (1) is provided at the feed inlet of the material suction mechanism (2); An adjusting mechanism (4) is arranged on the carrier plate (7), one end of the adjusting mechanism (4) is fixedly connected to a scraping mechanism (3), and the scraping mechanism (3) is arranged on one side of the material suction mechanism (2).
2. The cleaning device for a laying hen feeding trough according to claim 1, characterized in that: The separation mechanism (5) comprises a support block (503) fixedly connected to a separation box (501), one end of the separation box (501) is spirally connected to an end cap (508), a second filter screen (502) is placed on the top of the support block (503), a third filter screen (504) is arranged below the second filter screen (502), the outlet end of the third filter screen (504) is connected to a discharge pipe (506), and the outlet end of the discharge pipe (506) is provided with a receiving pipe. The collecting cylinder (525) is placed on the loading plate (7), the edge of the third filter screen (504) is fixedly connected to a fixing rod (505) fixedly connected to the inner wall of the separation box (501), a guide hopper (507) fixedly connected to the inner wall of the separation box (501) is provided below the third filter screen (504), a bulking cone (509) is provided below the guide hopper (507), and a pushing assembly is provided below the bulking cone (509); The bottom end of the bulk cone (509) is rotatably connected to a connecting rod (510), the other end of the connecting rod (510) is rotatably connected to a suction pipe (518), the feed end of the suction pipe (518) is connected to a second suction head (519), and a transition rod (522) is rotatably connected between the upper and lower adjacent suction pipes (518), a bearing assembly is provided at the connection between the suction pipe (518) and the separation box (501), and a suction assembly is provided at the outlet end of the suction pipe (518).
3. The cleaning device for a laying hen feeding trough according to claim 2, characterized in that: The pushing assembly includes a support column (524) fixedly connected to the inner wall of the separation box (501), the top of the support column (524) is fixedly connected to the support cylinder (514), the inner wall of the support cylinder (514) is fixedly connected to the motor (515), the main shaft end of the motor (515) is fixedly connected to the crankshaft (517), and the other end of the crankshaft (517) is rotatably connected to the support cylinder (514), the outer side of the crankshaft (517) is rotatably connected to a push rod (516), the other end of the push rod (516) is rotatably connected to a connecting shaft (528), and both ends of the connecting shaft (528) are fixedly connected to side plates (511) fixedly connected to the bulk cone (509); Both ends of the support cylinder (514) are fixedly connected to a transverse plate (513), and the top end of the transverse plate (513) is fixedly connected to a guide shaft (512) that is slidably connected to the bulk cone (509).
4. The cleaning device for a laying hen feeding trough according to claim 3, characterized in that: The material suction assembly includes a vacuum cleaner (530) placed on the carrier plate (7), the inlet end of the vacuum cleaner (530) is connected to a material guide ring (526), one end of the material guide ring (526) is fixedly connected to a crossbeam (529) fixedly connected to the separation box (501), and one end of the material guide ring (526) is connected to a third material guide pipe (527) connected to the suction pipe (518).
5. The cleaning device for a laying hen feeding trough according to claim 3, characterized in that: The bearing assembly includes a limiting shell (520) fixedly connected to the separation box (501), the inner side of the limiting shell (520) is rotatably connected to a rotating ball (521) slidably connected to the suction pipe (518), the outer side of the suction pipe (518) is fixedly connected to a sealing sleeve (523) fixedly connected to the inner wall of the separation box (501), and the sealing sleeve (523) is sleeved on the outer sides of the limiting shell (520) and the rotating ball (521).
6. The cleaning device for a laying hen feeding trough according to claim 1, characterized in that: The crushing mechanism (1) comprises a fixed frame (101), the inner wall of the fixed frame (101) is fixedly connected to a guide ring (102), the inner side of the guide ring (102) is slidably connected to a crushing rod (104), the crushing portion surface of the crushing rod (104) is fixedly connected to a crushing head (105), the other end of the crushing rod (104) is fixedly connected to a second bearing (106), connecting rods (108) are fixedly connected between adjacent second bearings (106), and the inner wall of the fixed frame (101) is fixedly connected to an electric telescopic rod (109), and the electric telescopic rod (109) is fixedly connected to the adjacent connecting rod (108).
7. The cleaning device for a laying hen feeding trough according to claim 6, characterized in that: An arc-shaped guide groove (107) is provided on the surface of the pounding rod (104); one end of the guide ring (102) is rotatably connected to a first bearing (103); and the first bearing (103) is movably connected to the pounding rod (104) via the guide groove (107).
8. The cleaning device for a laying hen feeding trough according to claim 1, characterized in that: The material suction mechanism (2) comprises a transition box (201) fixedly connected to the top cover (6); the inner wall of the transition box (201) is fixedly connected to a carrier frame (202); the inner side of the carrier frame (202) is engaged with a first filter screen (203), and the end of the first filter screen (203) is in contact with the transition box (201); one end of the carrier frame (202) is fixedly connected to a suction fan (205); one end of the transition box (201) is connected to a first material guide pipe (204), and the outlet end of the first material guide pipe (204) is arranged below the first filter screen (203); The outlet end of the first material guide pipe (204) is connected to two second material guide pipes (206), and the bottom ends of the two second material guide pipes (206) are both connected to a first material suction head (207), and the first material suction head (207) is fixedly connected to the fixed frame (101), and the first material suction head (207) located on the left is fixedly connected to the scraping mechanism (3), and the transition box (201) is provided with a cover plate (208) on the side of the first filter screen (203).
9. The cleaning device for a laying hen feeding trough according to claim 8, characterized in that: The scraping and washing mechanism (3) comprises a support frame (301) fixedly connected to the first suction head (207) located on the left side, the inner wall of the support frame (301) is hollow, forming an infusion cavity, one end of the support frame (301) is connected to an infusion tube (304), and the side wall of the support frame (301) is connected to a water mist nozzle (307), and the water mist nozzle (307) is connected to the infusion cavity; The top of the support frame (301) is fixedly connected to a top plate (302), and the inner side of the top plate (302) is fixedly connected to a liquid extraction tube (303); The side wall and the bottom end of the support frame (301) are respectively fixedly connected with a first scraper (305) and a second scraper (306). The support frame (301) is provided with a notch (308) below the water mist nozzle (307).
10. The cleaning device for a laying hen feeding trough according to claim 1, characterized in that: The adjustment mechanism (4) comprises a Z-axis moving mechanism (401) fixedly connected to the loading plate (7), one end of the Z-axis moving mechanism (401) is fixedly connected to a limit frame (402), a connecting column (403) is slidably connected to the inner side of the limit frame (402), one end of the connecting column (403) is fixedly connected to the support frame (301), and a locking screw (404) is spirally connected to the inner side of one end of the limit frame (402), and one end of the locking screw (404) is in contact with the connecting column (403).