Integrated management system for persistent creep equipment
By building an integrated management system, the problem of cross-industrial control computer equipment status monitoring and resource scheduling was solved, and the unified collection and visualization of equipment operating parameters were realized, improving the efficiency and reliability of test management.
Patent Information
- Application Number
- CN202511386585.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2025-10-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the creep test equipment lacks a unified integrated platform, which makes it impossible to achieve centralized monitoring of equipment status, global resource scheduling and collaborative alarm response across industrial control computers. This results in low efficiency for test personnel, and information delays or omissions are likely to occur, affecting the reliability of test data and the safety of equipment operation.
An integrated management system for persistent creep devices is constructed by using multiple industrial control computers, data acquisition servers, data storage and application servers, switches and wireless routers to build a local area network, enabling data communication across industrial control computers, and providing unified visualization and management through client display terminals.
It enables unified collection, processing, and visualization of all equipment operating parameters, supports real-time monitoring of equipment status on a single client interface, automatically triggers abnormal alarms, breaks down the barriers of "multiple islands," and improves management efficiency and test reliability.
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Figure CN120881114A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of equipment management technology, specifically relating to an integrated management system for persistent creep equipment. Background Technology
[0002] In high-end manufacturing fields such as aerospace and energy equipment, the high-temperature durability and creep performance of materials are core indicators determining the service life of components. Therefore, durability and creep testing equipment is deployed on a large scale in materials testing laboratories. Currently, laboratories generally adopt a distributed control architecture of "single industrial computer + local equipment clusters," where each industrial computer independently controls 20 to 35 devices, with no data exchange or centralized scheduling capabilities between them. As the total number of devices expands to hundreds, multiple industrial computers need to be deployed for parallel management, forming a "multi-island" control system.
[0003] The core problem with this architecture is the lack of a unified integration platform, which prevents centralized monitoring of device status across industrial control computers, global resource scheduling, and collaborative alarm response. Test personnel must manually switch between multiple independent operating interfaces, which is not only inefficient but also prone to equipment usage conflicts, test parameter malfunctions, or delays in anomaly handling due to information lag or omissions, seriously affecting the reliability of test data and the safety of equipment operation. Summary of the Invention
[0004] The purpose of this invention is to provide an integrated management system for persistent creep devices to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated management system for persistent creep devices, comprising: Multiple industrial control computers are used to control multiple creep testing devices respectively; A data acquisition server is used to acquire equipment operating parameters from the industrial control computer; A data storage and application server is used to store and process the operating parameters, and generate visualized data and alarm information. Switches and wireless routers are used to build a local area network to enable data communication between the industrial control computer, the data acquisition server, and the data storage and application server. The client terminal accesses the data storage and application server through a browser, dynamically loads and centrally visualizes the real-time operating status, alarm prompts, and statistical analysis results of all long-term creep test equipment according to user permissions, and supports users to perform data queries and view switching operations.
[0006] Preferably, the system adopts a Web architecture, and collects the operating parameters of the creep test equipment by parsing the text data files stored locally on the industrial control computer or reading the relational database, and transmits the parameters to the data acquisition server, thereby realizing centralized data acquisition and unified status monitoring across industrial control computers.
[0007] Preferably, the system is configured to parse test data files and dynamic link library files in a specific format, and extract the following field information from them: The testing machine number, equipment status, test type, test force value, upper section temperature, middle section temperature, lower section temperature, target temperature, number of cycles, deformation deviation, cumulative test time, and expected end time.
[0008] Preferably, the system is configured to interface with a persistent creep equipment control system that stores test data through a relational database, extracting equipment identifiers, operating status, test names, and set stress values from its equipment measurement table, and extracting measured temperatures of the upper section, middle section, and lower section of the furnace, target set temperature, cumulative running time, and preset holding time from its test report table, thereby achieving unified integrated management of heterogeneous equipment data.
[0009] Preferably, the system has a built-in temperature deviation alarm logic, specifically: When the target temperature is ≤600℃, if the measured temperature deviates from the target temperature by more than ±3℃, or if the measured temperature of each segment deviates from each other by more than 3℃, an alarm will be triggered. When 600℃ < target temperature ≤ 800℃, the allowable deviation is ±4℃; When 800℃ < target temperature ≤ 1000℃, the allowable deviation is ±5℃; When 1000℃ < target temperature ≤ 1100℃, the allowable deviation is ±6℃; The excessive temperature data will be highlighted in red on the display interface.
[0010] Preferably, the system has a built-in test time abnormality alarm mechanism. When it is detected that a device has not recorded a valid loading time for more than 5 hours since the test start time, it is determined to be abnormal, an alarm is triggered, and the test time field is highlighted in red on the interface.
[0011] Preferably, the client display terminal supports a large-screen segmented display mode, distinguishing the left and right display areas by the device number prefix, with the data table automatically scrolling and refreshing every 5 seconds, and pausing the refresh when the mouse hovers over it; Users can perform targeted queries for devices with different number prefixes by entering or selecting conditions. The query results are calculated in real time by the data storage and application server and pushed to the client display terminal.
[0012] Preferably, the client display terminal provides a 16:9 aspect ratio data query and statistical analysis view in a PC browser environment; It supports filtering equipment by cumulative test time and target temperature range, and dynamically displays the distribution of equipment types, the proportion of test types, the configuration of auxiliary devices, and the prediction of future equipment utilization rate in pie charts, ring charts, dashboards, or calendar views.
[0013] Preferably, the client display terminal supports mobile access, and users can access the data storage and application server through a mobile terminal browser or APP to remotely view the device status; Devices exhibiting abnormal temperature or time conditions are highlighted in red in the list, and the abnormal status is calculated and marked in real time by the data storage and application server.
[0014] Preferably, the system supports role-based access control, allowing different users to access data only within their authorized scope after logging in. It also provides functions such as device scheduling conflict warning, intelligent recommendation of idle devices, and global resource utilization optimization analysis.
[0015] Technical effects and advantages of the present invention: The integrated management system for persistent creep devices proposed in this invention has the following advantages compared with the prior art: The integrated management system for persistent creep testing equipment proposed in this invention achieves unified acquisition, processing, and visualization of all equipment operating parameters through a centralized network architecture consisting of an industrial control computer, a data acquisition server, a data storage and application server, and a client display terminal. The system supports real-time centralized monitoring of the operating status of all equipment on a single client interface, automatically triggering and highlighting temperature / time anomaly alarms, and supporting global equipment querying and view switching. This completely breaks down the barriers between isolated systems, enabling unified scheduling of equipment resources and centralized risk management, significantly improving management efficiency and testing reliability. Attached Figure Description
[0016] Figure 1 This is a block diagram of the integrated management system for persistent creep devices according to the present invention. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] This invention provides, for example Figure 1 The diagram illustrates an integrated management system for creep testing equipment. This creep testing laboratory comprises 13 industrial control computers managing 244 sets of testing equipment. The following details the equipment deployment scheme and the management system design scheme, including: (1) Equipment deployment plan: Through communication with the equipment manufacturer, the signal transmission interface of the control computer was set up and signal transmission connections were established. A data acquisition server, data storage and application server, and switch were deployed in the server room. A WiFi router was installed in the testing area, and 13 industrial control computers were connected to the WiFi router via WiFi modules. The router was connected to the switch in the server room via network cables; the data acquisition server and data storage and application server were also connected to the switch via network cables. A computer was deployed as a client, connected to a large screen, to display the real-time status of 244 devices.
[0019] For example, multiple industrial control computers are used to control multiple creep testing devices respectively; a data acquisition server is used to acquire device operating parameters from the industrial control computers; a data storage and application server is used to store and process the operating parameters, and generate visualized data and alarm information; a switch and a wireless router are used to build a local area network to realize data communication between the industrial control computers, the data acquisition server and the data storage and application server. The client terminal accesses the data storage and application server through a browser, dynamically loads and centrally visualizes the real-time operating status, alarm prompts, and statistical analysis results of all long-term creep test equipment according to user permissions, and supports users to perform data queries and view switching operations.
[0020] (2) Management system design scheme: Industrial PC software: Using fixed network IPs on 13 industrial PCs, it extracts parameter content by parsing TXT text files or reading data from Microsoft SQL Server and sends it to a data acquisition server via WiFi. Client access interface: Clients can view different data based on their permissions.
[0021] In one embodiment, the system adopts a web architecture, collecting the operating parameters of the creep testing equipment by parsing text data files stored locally on the industrial control computer or reading relational databases, and transmitting the parameters to the data acquisition server, thereby achieving centralized data acquisition and unified status monitoring across industrial control computers. In the laboratory setting, a large LED screen displays the real-time operating status, test temperature, test time, and other information of each testing machine, enabling statistical analysis of equipment operation and providing data to predict future equipment saturation.
[0022] In one embodiment, the system is configured to parse experimental data files and dynamic link library files in a specific format to extract the following field information: The testing machine number, equipment status, test type, test force value, upper section temperature, middle section temperature, lower section temperature, target temperature, number of cycles, deformation deviation, cumulative test time, and expected end time.
[0023] In one embodiment, the system is configured to interface with a persistent creep equipment control system that stores test data through a relational database, extract equipment identifiers, operating status, test names, and set stress values from its equipment measurement table, and extract measured temperatures of the upper section, middle section, and lower section of the furnace, target set temperature, cumulative running time, and preset holding time from its test report table, thereby achieving unified integrated management of heterogeneous equipment data.
[0024] In one embodiment, the system has a built-in temperature deviation alarm logic, specifically: When the target temperature is ≤600℃, if the measured temperature deviates from the target temperature by more than ±3℃, or if the measured temperature of each segment deviates from each other by more than 3℃, an alarm will be triggered. When 600℃ < target temperature ≤ 800℃, the allowable deviation is ±4℃; When 800℃ < target temperature ≤ 1000℃, the allowable deviation is ±5℃; When 1000℃ < target temperature ≤ 1100℃, the allowable deviation is ±6℃; The excessive temperature data will be highlighted in red on the display interface.
[0025] Specifically, the creep data management platform interfaces with the database of the "High Temperature Creep Measurement and Control System Ver6.65" (XP system) and "High Temperature Creep Measurement and Control System Ver6.6.2" (Win7 system) provided by TestDesignnerX testing software series, which stores DAT and DLL files. See the "Creeping Test Machine Dedicated Software" database for database details. The platform displays 12 columns of information: test machine number, test machine status, test type, test force, upper section temperature, middle section temperature, lower section temperature, target temperature, number of cycles, deformation deviation, test time, and expected end time. The specific analysis logic is as follows: 1.1 High-Temperature Creep Measurement and Control System Ver6.65: Analyze the DAT and DLL files; files with the same name constitute one test. The testing machine is the machine number (E01M01) in the dll file or the machine number on each computer as defined by the provided IP address. Status (Running, Standby, Stopped): In progress: Test time ≠ 0, no end time is specified in the DLL file; End: Experiment time = 0, the end time is specified in the DLL file; Standby: Test time = 0, no end time in the dll file; The test time is derived from the DAT file: Test type: Assuming the file name begins with: C: Duration test; R creep test; S-stress relaxation; Z: Persistent in a cycle or DLL file; syff, such as "syff=cycle durability", will be displayed as cycle durability, "syff=duration" will be displayed as durability test, "syff=creep" will be displayed as creep test, and "syff=relaxation" will be displayed as stress relaxation.
[0026] Test force: The force value corresponding to the DAT file; Upper temperature: corresponds to temperature 1 in the Dat file; Mid-section temperature: corresponds to temperature 2 in the Dat file; Lower temperature: corresponds to temperature 3 in the Dat file; Target temperature: the wd_mb field in the dll file; Number of cycles: For test machines with a test type of continuous cycle, the number of cycles corresponds to the number in the Dat file; Deformation deviation: For testing machines used for creep testing and stress relaxation, the calculation formula is as follows: (Large deformation in left and right deformations - average deformation) ÷ average deformation, which is (large deformation in deformation 1 and deformation 2 - (deformation 1 + deformation 2) / 2) ÷ deformation 1 + deformation 2) / 2 in the Dat file; Experiment time: Time is seconds divided by 3600; Expected completion date: Analyze the DLL file; for the test machine in operation, the calculation formula is: Expected end date = Start date of test + (Set test time savetime1-15) / 3600; Test time alarm (highlighted in red): If the difference between the start time and the current time is greater than 5 hours and the test has not started loading, an alarm will be triggered. Temperature alarm: When wd_mb ≤ 600℃, The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±3. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 3. When 600 < wd_mb ≤ 800℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±4. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 4. When 800 < wd_mb ≤ 1000℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±5. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 5. When 1000 < wd_mb ≤ 1100℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±6. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 6. 1.2 High-Temperature Creep Measurement and Control System Ver6.6.2: Analyze the DAT and DLL files; files with the same name constitute one test. The testing machine is the machine number (E01M01) in the dll file or the machine number on each computer as defined by the provided IP address. Status (Running, Standby, Stopped): In progress: Test time ≠ 0, no end time is specified in the DLL file; End: Experiment time = 0, the end time is specified in the DLL file; Standby: Test time = 0, no end time in the dll file; The test time is derived from the DAT file: Test type: Assuming the file name begins with: C: Duration test; R creep test; S-stress relaxation; Z: Durable cycle; Or the corresponding DLL file.
[0027] syff, such as "syff=cycle durability", will be displayed as cycle durability, "syff=duration" will be displayed as durability test, "syff=creep" will be displayed as creep test, and "syff=relaxation" will be displayed as stress relaxation.
[0028] Test force: The force value corresponding to the DAT file; Upper temperature: corresponds to temperature 1 in the Dat file; Mid-section temperature: corresponds to temperature 2 in the Dat file; Lower temperature: corresponds to temperature 3 in the Dat file; Target temperature: corresponds to the furnace temperature set in the .dat file; Number of cycles: For test machines with a test type of continuous cycle, the number of cycles corresponds to the number in the Dat file; Deformation deviation: For testing machines used for creep testing and stress relaxation, the calculation formula is as follows: (Large deformation in left and right deformations - average deformation) ÷ average deformation, which is (large deformation in deformation 1 and deformation 2 - (deformation 1 + deformation 2) / 2) ÷ deformation 1 + deformation 2) / 2 in the Dat file; Test time: The test time in the DAT file. If it is not saved in the DAT file, it will not be displayed. Estimated completion time: Analyzing DLL files, the test machine in operation, the calculation formula is as follows: Expected end date = Start date of test + (Set test time savetime1-15) / 3600; Test time alarm (highlighted in red): If the difference between the start time and the current time is greater than 5 hours and the test has not started loading, an alarm will be triggered. Temperature alarm: When wd_mb≤600℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±3. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 3. When 600 < wd_mb ≤ 800℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±4. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 4. When 800 < wd_mb ≤ 1000℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±5. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 5. When 1000 < wd_mb ≤ 1100℃ The maximum allowable deviation between temperature 1, temperature 2, temperature 3 and wd_mb is within ±6. The maximum allowable deviation between temperature 1, temperature 2, and temperature 3 is within 6. 1.3 Dedicated software for high-temperature creep testing machine: Testing machine = DeviceId from the Measures table in the database (displayed as E01M01); State = State (running, standby, stopped) in the Measures table of the database; Running: State = Normal; End: State = Break / Timeout; Standby: State = Standby; Test type: corresponds to MeasureName in the Measures table of the database. For example, if "MeasureName=Persistent Test", it will be displayed as a persistent test.
[0029] Experimental force: ExperimentStress in the Measures table of the database; Upper temperature: corresponds to TemperatureUp in the report table of the database; Mid-range temperature: corresponds to TempratureMid in the report table of the database; Lower temperature range: corresponds to TemperatureDown in the report table of the database; Target temperature: corresponds to TemperatureSet in the Measures database; Number of cycles: empty; Deformation deviation: In the Measures table of the database, MeasureName represents the testing machine used for creep testing and stress relaxation. Calculation formula: Report table: (Large displacement in left and right deformation - average deformation) ÷ average deformation, which is equivalent to [(Large displacement in left and right displacement - (left displacement + right displacement) / 2) ÷ left displacement + right displacement)] / 2 in the Dat file; Test time: AccTime cumulative time in the Measures table of the database (confirmed with the database manufacturer); Expected end date: For the test machine in operation, the calculation formula is: That is, the expected end date = experiment setup time + HoldTime cumulative time setting; Test time alarm (highlighted in red): An alarm will be triggered if no time record is loaded 5 hours after the test setup time. Temperature alarm: When the target temperature is ≤600℃, The maximum allowable deviation between the upper, middle, and lower section temperatures and the target temperature is within ±3°C. The maximum allowable deviation between the upper, middle, and lower temperatures is within 3 degrees. When 600 < target temperature ≤ 800℃ The maximum allowable deviation between the upper, middle, and lower section temperatures and the target temperature is within ±4°C. The maximum allowable deviation between the upper, middle, and lower temperatures is within 4. When 800 < target temperature ≤ 1000℃ The maximum allowable deviation between the upper, middle, and lower section temperatures and the target temperature is within ±5. The maximum allowable deviation between the upper, middle, and lower temperatures is within 5 degrees Celsius. When 1000 < target temperature ≤ 1100℃ The maximum allowable deviation between the upper, middle, and lower section temperatures and wd_mb is ±6. The maximum allowable deviation between the upper, middle, and lower temperatures is within 6 degrees. In one embodiment, the system incorporates a built-in alarm mechanism for abnormal test time. If a device fails to record a valid loading time for more than 5 hours since the test started, it is considered abnormal, triggering an alarm and highlighting the test time field in red on the interface. This effectively prevents "empty runs" caused by devices failing to load properly or communication interruptions, avoiding the generation of invalid test data and the hidden waste of equipment resources. It improves the reliability and validity of the test process, while the visual alarm mechanism significantly shortens the abnormal response time, reducing the burden of manual inspection and the risk of misjudgment.
[0030] In one embodiment, the client display terminal supports a large-screen segmented display mode, distinguishing the left and right display areas by the device number prefix, and the data table automatically scrolls and refreshes every 5 seconds, pausing the refresh when the mouse hovers over it; Users can perform targeted queries for devices with different number prefixes by inputting or selecting criteria from dropdown menus. The query results are calculated in real time by the data storage and application server and pushed to the client display terminal. This enables structured partitioning and dynamic focused display of device data, significantly improving information identification efficiency and operational convenience in monitoring large-scale device groups. It supports users in quickly locating target device groups, reducing interference from invalid information, while ensuring data real-time performance and smooth interaction, meeting the visualization management needs of high-intensity, multi-task parallel monitoring scenarios.
[0031] In one embodiment, the client display terminal provides a 16:9 aspect ratio data query and statistical analysis view in a PC browser environment; it supports filtering equipment by cumulative test time and target temperature range, and dynamically displays the distribution of equipment types, the proportion of test types, the configuration of auxiliary devices, and the prediction of future equipment utilization rate in pie charts, ring charts, dashboards, or calendar views.
[0032] Users log in to the system, select the 16:9 creep data query menu, and are redirected to this page. Since it is in a 16:9 aspect ratio, it is not possible to display E and M data separately like on a large screen. Therefore, it is designed to display all data on one screen. Staff can use the scroll bar to view all data. The data is arranged in the order of E first and then M.
[0033] In one embodiment, the client display terminal supports mobile access, allowing users to access the data storage and application server remotely via a mobile browser or APP to view the device status. It also supports remote monitoring of data via mobile devices, enabling users to remotely query on-site test data in real time, view the operating status of each device, the distribution of test machine usage, and predict the expected equipment operating saturation calendar, etc.
[0034] Equipment exhibiting abnormal temperatures or time settings is highlighted in red within the list. These abnormal states are calculated and flagged in real-time by the data storage and application server. This breaks down the spatial and temporal limitations of monitoring scenarios, enabling 24 / 7, all-region visual control of experimental status. It enhances managers' global awareness of equipment operation and their emergency response capabilities. Furthermore, by integrating key statistical and predictive functions into mobile devices, it assists decision-makers in efficiently allocating resources and optimizing scheduling, significantly improving the overall operational efficiency and intelligence level of the laboratory.
[0035] In one embodiment, the system supports role-based access control, allowing different users to access only data within their authorized scope after logging in. It also provides functions such as device scheduling conflict warning, intelligent recommendation of idle devices, and global resource utilization optimization analysis. This ensures the security of experimental data and operational compliance, preventing unauthorized access and misoperation risks. Through intelligent scheduling and resource optimization, it proactively avoids device usage conflicts, maximizes device utilization, reduces manual scheduling costs, and promotes the transformation of the laboratory from "passive response" to "proactive prediction and intelligent decision-making," comprehensively improving management refinement and operational economy.
[0036] In summary, this invention achieves unified collection, processing, and visualization of all device operating parameters by constructing a centralized network architecture consisting of an industrial control computer, a data acquisition server, a data storage and application server, and a client display terminal.
[0037] The system supports real-time centralized monitoring of the operating status of all devices on a single client interface, automatically triggering and highlighting abnormal temperature / time alarms, and supporting global device query and view switching. It completely breaks down the barriers between multiple devices, realizes unified scheduling of equipment resources and centralized control of risks, and significantly improves management efficiency and test reliability.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An integrated management system for persistent creep devices, characterized in that, include: Multiple industrial control computers are used to control multiple creep testing devices respectively; A data acquisition server is used to acquire equipment operating parameters from the industrial control computer; A data storage and application server is used to store and process the operating parameters, and generate visualized data and alarm information. Switches and wireless routers are used to build a local area network to enable data communication between the industrial control computer, the data acquisition server, and the data storage and application server. The client-side display terminal accesses the data storage and application server through a browser, dynamically loads and centrally visualizes the real-time operating status, alarm prompts, and statistical analysis results of all long-term creep test equipment according to user permissions, and supports users to perform data queries and view switching operations. The system has a built-in temperature deviation alarm logic, specifically: When the target temperature is ≤600℃, if the measured temperature deviates from the target temperature by more than ±3℃, or if the measured temperature of each segment deviates from each other by more than 3℃, an alarm will be triggered. When 600℃ < target temperature ≤ 800℃, the allowable deviation is ±4℃; When 800℃ < target temperature ≤ 1000℃, the allowable deviation is ±5℃; When 1000℃ < target temperature ≤ 1100℃, the allowable deviation is ±6℃; The excessive temperature data will be highlighted in red on the display interface.
2. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The system adopts a Web architecture and collects the operating parameters of the long-term creep test equipment by parsing the text data files stored locally on the industrial control computer or reading the relational database. The parameters are then transmitted to the data acquisition server, realizing centralized data acquisition and unified status monitoring across industrial control computers.
3. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The system is configured to parse experimental data files and dynamic link library files in a specific format, and extract the following field information from them: The testing machine number, equipment status, test type, test force value, upper section temperature, middle section temperature, lower section temperature, target temperature, number of cycles, deformation deviation, cumulative test time, and expected end time.
4. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The system is configured to interface with a persistent creep equipment control system that stores test data through a relational database. It extracts equipment identifiers, operating status, test names, and set stress values from the equipment measurement table, and extracts measured temperatures of the upper section, middle section, and lower section of the furnace, target set temperature, cumulative running time, and preset holding time from the test report table, thereby achieving unified integrated management of heterogeneous equipment data.
5. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The system has a built-in alarm mechanism for abnormal test time. If it is detected that a device has not recorded a valid loading time for more than 5 hours since the start of the test, it is determined to be abnormal, an alarm is triggered, and the test time field is highlighted in red on the interface.
6. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The client display terminal supports a large-screen segmented display mode, distinguishing the left and right display areas by the device number prefix. The data table automatically scrolls and refreshes every 5 seconds, and the refresh is paused when the mouse hovers over it. Users can perform targeted queries for devices with different number prefixes by entering or selecting conditions. The query results are calculated in real time by the data storage and application server and pushed to the client display terminal.
7. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The client display terminal provides a 16:9 aspect ratio data query and statistical analysis view in a PC browser environment; It supports filtering equipment by cumulative test time and target temperature range, and dynamically displays the distribution of equipment types, the proportion of test types, the configuration of auxiliary devices, and the prediction of future equipment utilization rate in pie charts, ring charts, dashboards, or calendar views.
8. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The client display terminal supports mobile access, and users can access the data storage and application server through a mobile terminal browser or APP to remotely view the device status. Devices exhibiting abnormal temperature or time conditions are highlighted in red in the list, and the abnormal status is calculated and marked in real time by the data storage and application server.
9. The integrated management system for persistent creep equipment according to claim 1, characterized in that, The system supports role-based access control, allowing different users to access data only within their authorized scope after logging in. It also provides functions such as device scheduling conflict warning, intelligent recommendation of idle devices, and global resource utilization optimization analysis.
Citation Information
Patent Citations
Electronic creep and endurance testing machine remote measuring and controlling system
CN108827756A