Rapid wire binding device with extrusion anti-falling function

By combining a non-metallic torque shearing device and a special modified expanding epoxy resin in the wire quick binding device, the problems of wire fixation looseness and compatibility are solved, achieving efficient and stable wire binding effect and adapting to the binding needs of wires of different specifications.

CN121097564APending Publication Date: 2025-12-09GUO WANG ZHE JIANG SHENG DIAN LI YOU XIAN GONG SI HANG ZHOU SHI XIAO SHAN QU GONG DIAN GONG SI +1
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Patent Information

Application Number
CN202511330123.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

Existing wire fixing devices are prone to loosening during long-term use or when exposed to vibration, external pulling, or other scenarios. Furthermore, traditional fixing methods are cumbersome to operate, have limited applicability, and cannot meet the requirements for high stability.

Method used

The device employs a quick-binding wire with compression and anti-detachment function, including components such as a main unit, anti-detachment mechanism, guide arm, limit bolt, and motor. Through the combination of non-metallic torque shearing device, bolts, and limit blocks, it achieves precise fixing and automated operation. Combined with secondary fixing with special modified expanding epoxy resin, it ensures the stability and compatibility of the binding.

Benefits of technology

It improves the stability and adaptability of binding, reduces the difficulty of operation and maintenance costs, extends the service life of the device, improves binding efficiency and safety, and adapts to the binding needs of wires of different specifications.

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Abstract

The invention, which relates to the technical field of the binding device, discloses a rapid wire binding device with an extrusion anti-falling function, comprising a host, heat dissipation holes, a guide arm, a limiting bolt and a third motor. An anti-falling mechanism is arranged above the main machine, the anti-falling mechanism comprises a binding head, a first bag, a second bag and a diaphragm, the diaphragm is arranged on one side of the first bag, the first bag is arranged on one side of the second bag, the second bag is arranged on the side edge of the binding head, and special modified expansion type epoxy resin is arranged in the first bag and the second bag. After extrusion, mixed expansion is achieved, gaps are tightly filled to form secondary fixation, the extrusion anti-falling effect is greatly enhanced, and the stable binding state can still be kept in the scenes of vibration, external force pulling and the like.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of binding device, in particular to a wire quick binding device with extrusion anti-dropping function. BACKGROUND

[0002] The free binding wire fixing device is a key equipment in the technical field of wire fixing, which can realize effective fixing of the wire without relying on traditional binding methods such as binding tape and rope, and is widely used in electrical installation, wiring engineering and other scenes, and can adapt to various insulators such as column insulators and cross arm insulators and different specifications of wires, and has broad application prospects in power systems. The traditional wire fixing method has the following disadvantages: when using a binding tape to bind, the operation is complicated and time-consuming in large-scale wiring scenes, and when adjusting or maintaining the wire later, the binding tape needs to be cut to operate, which not only causes material waste but also increases additional cost and workload; the screw fastening device is limited in the range of adaptation and can only be used for wires of specific diameters, so when the wire diameter changes greatly, multiple specifications of fixing materials need to be prepared in advance, which not only increases the management cost but also increases the installation difficulty, in addition, the traditional fixing method cannot accurately control the fixed position and spacing of the wire, and the wire is prone to be fixed insecurely or pressed together, which affects the electrical performance of the wire and shortens its service life, therefore, it is necessary to develop and apply the free binding wire fixing device; The free binding wire fixing device with the application number CN202510003707.6 adjusts the spacing between the positioning block and the wire by sliding the sliding block on the inner wall of the fixed body to drive the positioning block to descend, so as to improve the fixing effect; and only one action of rotating the torque head at the top of the bolt can simultaneously complete the pressing and fixing of the wire by the pressing block and the spacing adjustment of the positioning block, thereby simplifying the operation process, but the device only relies on mechanical clamping force for fixing, lacks a secondary fixing structure, and is prone to loose fixing in long-term use or in scenes of vibration, external force pulling and the like, and cannot meet the application requirements of high fixing stability. Therefore, the present application provides a wire quick binding device with extrusion anti-dropping function to solve the above problems. SUMMARY

[0003] The present application aims to provide a wire quick binding device with extrusion anti-dropping function to solve the problem that the existing devices in the market only rely on mechanical clamping force for fixing, lack a secondary fixing structure, and are prone to loose fixing in long-term use or in scenes of vibration, external force pulling and the like.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a wire quick binding device with extrusion anti-dropping function, comprising a host computer, a heat dissipation hole, a guide arm, a limiting pin and a third motor. The anti-falling mechanism is arranged above the host computer, and comprises a binding head, a first capsule, a second capsule and a diaphragm.

[0005] As a preferred technical scheme of the present application, the third supporting rod is provided with a hexagonal groove at the bottom, the third supporting rod is sleeved on the non-metallic torque shear device through the hexagonal groove, the non-metallic torque shear device is sleeved on the bolt, the lower end of the bolt is threadedly connected with a nut, the nut is embedded in a wire clamp, a limiting strip is fixedly connected to the inner wall of the wire clamp, a pressing block is sleeved on the lower end of the bolt, guide grooves are symmetrically formed in the side edges of the pressing block, and the pressing block is slidably connected with the wire clamp through the guide grooves and the limiting strip, and the lower end of the pressing block is attached to a wire body, the wire clamp is sleeved on an insulator, and a guide groove is formed in the upper surface of the insulator to position the wire body. By adopting the above technical scheme, the third supporting rod is accurately sleeved on the non-metallic torque shear device through the hexagonal groove at the bottom, and relative rotation during operation is avoided, and the non-metallic torque shear device is matched with the bolt to realize controllable torque fastening, so that the fastening force can be ensured without additional tools, and the connection stability and operation convenience are considered; the nut in the wire clamp is matched with the bolt to fix the wire through the pressing block, the pressing block is directionally slid through the guide grooves and the limiting strip, the wire is vertically pressed, the wire is positioned by the guide groove of the insulator, and the fixing accuracy and safety are improved; different specifications of wires can be adapted by adjusting the fastening degree of the bolt, and the wire clamp can be sleeved on various existing insulators, so that the adaptability and compatibility are enhanced; the non-metallic torque shear device is weather-resistant and corrosion-resistant, and the modular assembly of various components facilitates individual replacement, and the long-term use reliability and maintenance convenience are optimized.

[0006] As a preferred technical scheme of the present application, the host computer is divided into two parts, and the four sides of the host computer are provided with strip-shaped vertical heat dissipation holes. By adopting the above technical scheme, the host computer is divided into two parts, and the four sides of the host computer are provided with strip-shaped vertical heat dissipation holes.

[0007] As a preferred technical scheme of the present application, the host computer is divided into two parts, and the four sides of the host computer are provided with strip-shaped vertical heat dissipation holes. The first supporting rod, the second supporting rod and the third supporting rod are sequentially assembled below the host through threaded connection, the threaded connection mode allows flexible adjustment of the overall length of the supporting rod according to the height requirement of the wire binding and the size of the operation space, so that the device can adapt to different operation scenes and the use flexibility is improved; the control button fixed on the side edge of the third supporting rod enables the operator to conveniently control the start and stop of the device and the adjustment of the binding parameters when holding or placing the device, so that it is not necessary to frequently adjust the posture to find the control component, the operation process is optimized, and the binding operation efficiency is improved.

[0008] As a preferred technical solution of the present application, the guide arm is rotationally connected to the left side of the center line of the host, the upper part of the guide arm is a hook-shaped structure, the inner side is a U-shaped groove body, the guide arm is fixedly connected to the host connecting shaft, and the third motor is fixedly connected to the side edge of the host; The hook-shaped structure on the upper part of the guide arm and the inner side U-shaped groove body can accurately hook and limit the wire to prevent the wire from deviating during the binding process, ensure that the tape can be stably wound around the wire, and ensure the accuracy of the binding position; the third motor fixed to the guide arm and the host connecting shaft can drive the guide arm to automatically rotate, replacing manual adjustment of the angle of the guide arm, realizing automatic operation of the wire around the binding, reducing the labor intensity, and the motor drive can accurately control the rotation angle of the guide arm, further improving the binding accuracy and avoiding manual operation errors.

[0009] As a preferred technical solution of the present application, the third motor is fixedly connected to the second motor at a position opposite to the first motor, and the output shaft of the second motor is fixedly connected to the drive gear; The second motor output shaft is fixedly connected to the drive gear, the motor can provide continuous and stable power, the power is accurately transmitted to the subsequent transmission mechanism through the drive gear, the power is sufficient and stable during the tape conveying and tightening process, problems such as tape conveying jamming and insufficient binding force caused by insufficient power are avoided, the binding operation is continuous and smooth, and the reliability of the tape binding is improved.

[0010] As a preferred technical solution of the present application, the host is slidably connected to the limiting pin on the right side, the limiting pin is symmetrically distributed in two, and the spring is fixedly connected to the side edge of the limiting pin; the inner wall surface of the host is fixedly connected to the guide strip, and the guide strip is in an isosceles trapezoidal structure; The two symmetrically distributed limiting pins cooperate with the side springs to elastically clamp and limit the tape from both sides, prevent the tape from deviating and shaking during the conveying process, ensure that the tape moves stably along the preset path, and improve the tape conveying accuracy; the isosceles trapezoidal guide strip on the inner wall surface of the host can provide accurate guidance for the sliding of the binding head, avoid jamming or deviation of the binding head during sliding, ensure that the binding head can stably complete the binding action, and the trapezoidal structure enhances the structural strength of the guide strip and prolongs its service life.

[0011] As a preferred technical scheme of the present application, the first motor is fixedly connected to the right side of the main machine, the output shaft on the left side of the first motor is fixedly connected with a lead screw, the lead screw is threadedly connected with a cutting knife on the left side, and the cutting knife is slidingly connected with the main machine. The above technical scheme can drive the lead screw to rotate by the first motor, drive the cutting knife to slide along the main machine through thread transmission, realize automatic cutting of the band after binding, replace manual cutting, reduce operation steps, improve work efficiency, avoid the risk of scratches that may occur during manual cutting, and improve operation safety; the cutting knife is slidingly connected with the main machine, ensures the stability of the moving track of the cutting knife, makes the cutting section of the band flat, avoids the band from being too long or not completely cut due to cutting deviation, and guarantees the binding effect and subsequent use safety.

[0012] As a preferred technical scheme of the present application, the main machine is slidingly connected with the binding head through a guide strip, a through hole is formed in the center line of the binding head on the right side, a tooth is fixedly connected to the upper wall of the through hole of the binding head, and a horn-shaped opening is formed in the center line of the binding head. The above technical scheme can slidingly connect the main machine with the binding head through the guide strip, provide stable guidance for the binding head, ensure the accurate position of the binding head during binding, and avoid misalignment of the band due to deviation of the binding head; the tooth on the upper wall of the through hole of the binding head is matched with the teeth on the bottom of the band to form a one-way locking structure, which can effectively prevent the band from loosening after being tightened, and guarantee the binding firmness; the horn-shaped opening in the center line of the binding head can guide the wire, facilitate the wire to quickly and accurately enter the binding area, reduce the wire alignment time, and further improve the work efficiency.

[0013] As a preferred technical scheme of the present application, the inner wall of the main machine is fixedly connected with a guide rail, the guide rails are symmetrically distributed and perpendicular to the guide strip below, the left side of the binding head is fixedly connected with a second bag, the left side of the second bag is fixedly connected with a first bag, a diaphragm is fixedly connected between the first bag and the second bag, the first bag and the second bag are filled with special modified expanded epoxy resin, and the two sides of the second bag are drum structures for breaking the diaphragm. The inner wall of the main machine is symmetrically distributed and perpendicular to the guide rail of the guide strip, forming a bidirectional guide structure with the guide strip, further limiting the sliding direction of the binding head, ensuring more stable movement of the binding head, avoiding tilting or jamming of the binding head, and improving the stability of the binding operation; the second bag, the first bag and the diaphragm on the left side of the binding head are filled with special modified expanded epoxy resin, and when binding, the second bag is squeezed to break the diaphragm, and the mixed epoxy resin expands to tightly fill the gap between the binding head and the wire, forming secondary fixation, greatly enhancing the anti-extrusion effect, and at the same time, the expanded material has strong weather resistance, can protect the binding part of the wire from external corrosion, and prolong the service life of the binding part.

[0014] The left side of the binding head is fixedly connected with a strip, the left end of the strip is a tapered structure, and the bottom of the strip is fixedly connected with a tooth. The tapered structure at the left end of the strip reduces the obstruction when the strip is inserted into the binding head and the through hole, facilitating the rapid insertion of the strip, shortening the binding preparation time, and improving the operation efficiency; the one-way rack structure tooth at the bottom of the strip cooperates with the pawl of the binding head to realize one-way locking, which can effectively prevent the strip from loosening due to external force pulling, vibration, etc. after binding, ensuring long-term stable fixation of the wire, further strengthening the anti-extrusion performance of the device, and ensuring the quality of the binding operation.

[0015] Compared with the prior art, the beneficial effects of the present application are: 1. More convenient operation and maintenance: the main machine adopts a two-part split structure, which is convenient for internal component maintenance and strip replacement; the three-section support rod connected by threads can be flexibly adjusted in length to adapt to different operation heights and spaces; the control button is arranged on the side edge of the third support rod, which is convenient for the operator to reach, reducing the posture adjustment time; the automatically driven guide arm and cutting knife replace manual operation, reducing labor intensity and improving operation efficiency, while ensuring smooth cutting surface and precise guide angle; 2. More reliable binding precision and anti-extrusion: the U-shaped groove of the guide arm and the trumpet-shaped opening of the binding head are double-limited, ensuring accurate alignment of the wire and the strip, and avoiding deviation; the one-way locking of the strip tooth and the pawl of the binding head prevents loosening after binding; the special modified expanded epoxy resin in the first bag and the second bag is mixed and expanded after extrusion, tightly filling the gap to form secondary fixation, greatly enhancing the anti-extrusion effect, and still maintaining stable binding state in the face of vibration, external force pulling and other scenes; 3. More excellent adaptability and durability: adjustable length support rod and automatic guide arm make the device adapt to the needs of wire binding at different heights and positions; efficient heat dissipation through the vertical strip-shaped heat dissipation holes on the four sides of the main machine avoids motor overheating and reduces dust accumulation; the equilateral trapezoidal guide strip cooperates with the symmetrical guide rail to ensure stable sliding of the binding head, reduce component jamming loss, prolong the service life of the whole device, and reduce maintenance cost; 4. The third support rod is precisely fitted with the non-metallic torque shear device through the bottom hexagonal slot, avoiding relative rotation during operation, and the non-metallic torque shear device cooperates with the bolt to realize controllable torque fastening, without the need for additional tools to ensure fastening force, balancing connection stability and operation convenience; the inner nut of the wire clamp cooperates with the bolt to press the fixed wire, the press block slides directionally through the guide groove and the limiting block, ensuring vertical pressure on the wire, and the insulator guide groove positions the wire, improving the fixing accuracy and safety; different specifications of wires can be adapted by adjusting the fastening degree of the bolt, and the wire clamp can be fitted with various existing insulators, enhancing adaptability and compatibility; the non-metallic torque shear device is weather-resistant and corrosion-resistant, and the modular assembly of each component facilitates individual replacement, optimizing long-term use reliability and maintenance convenience. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a side view structural schematic diagram of the present application; Figure 2 is a wire clamp and insulator structure schematic diagram of the present application; Figure 3 is a bolt and non-metallic torque shear device structure schematic diagram of the present application; Figure 4 is a cross-sectional side view structural schematic diagram of the present application; Figure 5 is an insulator side view structural schematic diagram of the present application; Figure 6 is a third support rod side view structural schematic diagram of the present application; Figure 7 is a side view structural schematic diagram of embodiment two of the present application; Figure 8 is a top view structural schematic diagram of embodiment two of the present application; Figure 9 is a first support rod and second support rod structure schematic diagram of embodiment two of the present application; Figure 10 is an extrusion piece and limiting groove structure schematic diagram of embodiment two of the present application; Figure 11 is an extrusion piece and binding head structure schematic diagram of embodiment two of the present application; Figure 12 is a second support rod and third support rod structure schematic diagram of embodiment two of the present application; Figure 13 is a binding head structure schematic diagram of embodiment two of the present application; Figure 14 It is the structure schematic diagram of profile side view of the second embodiment of the present application; Figure 15 It is the structure schematic diagram of profile front view of the second embodiment of the present application; Figure 16 It is the structure schematic diagram of profile side view of the second embodiment of the present application; Figure 17 It is the structure schematic diagram of the second embodiment of the present application; Figure 18 It is the structure schematic diagram of the second embodiment of the present application.

[0017] In the figure: 1, main machine; 2, heat dissipation hole; 3, guide arm; 4, limiting bolt; 5, first motor; 6, first support rod; 7, second support rod; 8, control button; 9, third support rod; 10, spring; 11, belt; 12, extrusion piece; 13, limiting groove; 14, binding head; 15, first capsule; 16, second capsule; 17, tooth; 18, clamping tooth; 19, second motor; 20, diaphragm; 21, guide rail; 22, driving gear; 23, lead screw; 24, cutting knife; 25, guide strip; 26, third motor; 27, hexagonal groove; 28, wire clamp; 29, insulator; 30, wire body; 31, pressing block; 32, bolt; 33, non-metallic torque shear device; 34, positioning through groove; 35, nut; 36, limiting strip block; 37, guide groove. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.

[0019] Please refer to Figures 1-18 , the technical solutions of the present application are: Embodiment one

[0020] Specifically refer to Figure 1 - Figure 6, the third supporting rod 9 is sleeved on the non-metallic torque shear device 33 through the bottom hexagonal groove 27, the non-metallic torque shear device 33 is sleeved on the bolt 32, the lower end of the bolt 32 is in threaded connection with the nut 35, the nut 35 is embedded in the inner side of the wire clamp 28, the inner wall of the wire clamp 28 is fixedly connected with the limiting strip block 36, the bolt 32 is sleeved with the pressing block 31 below, the pressing block 31 is symmetrically provided with a guide groove 37 on the side edge, and the pressing block 31 is slidably connected with the wire clamp 28 through the guide groove 37 and the limiting strip block 36, the lower end of the pressing block 31 is attached to the wire body 30, the wire clamp 28 is sleeved on the insulator 29, and the upper surface of the insulator 29 is provided with a guide groove 37 for positioning the wire body 30; The third supporting rod 9 is precisely sleeved with the non-metallic torque shear device 33 through the bottom hexagonal groove 27, relative rotation during operation is avoided, and torque-controllable fastening is realized by cooperation of the non-metallic torque shear device 33 and the bolt 32, so that the fastening force can be ensured without additional tools, and connection stability and operation convenience are considered; the nut 35 in the wire clamp 28 cooperates with the bolt 32 to fix the wire through the pressing block 31, the pressing block 31 is directionally slid through the guide groove 37 and the limiting strip block 36, the wire is vertically pressed, the wire is positioned by the guide groove 37 of the insulator 29, and the fixing precision and safety are improved; different specifications of wires can be adapted by adjusting the fastening degree of the bolt 32, the wire clamp 28 can be sleeved with various existing insulators 29, and the adaptability and compatibility are enhanced; the non-metallic torque shear device 33 is weather-resistant and corrosion-resistant, the components are modularly assembled and can be individually replaced, and the long-term use reliability and maintenance convenience are optimized Embodiment two

[0021] With reference to the drawings Figure 7 - Figure 18 The difference between the embodiment and the embodiment one is that the host 1 is provided with an anti-disengagement mechanism, the anti-disengagement mechanism comprises a binding head 14, a first bag 15, a second bag 16 and a diaphragm 20, the diaphragm 20 is arranged on one side of the first bag 15, the first bag 15 is arranged on one side of the second bag 16, and the second bag 16 is assembled on the side edge of the binding head 14; The binding head 14 is sleeved with the extrusion piece 12, the side edge of the extrusion piece 12 is provided with a limiting groove 13 for auxiliary limiting and directional expansion of the first bag 15; The host 1 adopts a two-part split structure, and a plurality of strip-shaped vertical heat dissipation holes 2 are formed around the host 1. The two-part split design of the host 1 can be flexibly split according to actual needs, facilitating the maintenance, maintenance or replacement of internal components such as the first motor 5, the second motor 19 and the belt strip 11, reducing the overall maintenance difficulty of the device and reducing the maintenance time cost. The strip-shaped vertical heat dissipation holes 2 around the host 1 can efficiently lead out the heat generated by the internal motor during operation, avoiding problems such as performance degradation and component aging of the motor due to high temperature, prolonging the service life of the device, and the vertical strip-shaped structure can reduce dust accumulation and reduce the risk of clogging of the heat dissipation holes 2, ensuring long-term stability of the heat dissipation effect. The host 1 is fixedly connected to the first supporting rod 6 below, the first supporting rod 6 is connected to the second supporting rod 7 below through a thread, and the second supporting rod 7 is connected to the third supporting rod 9 at the bottom through a thread. The control button 8 is fixedly assembled on the side of the third supporting rod 9. The host 1 is sequentially assembled with the first supporting rod 6, the second supporting rod 7 and the third supporting rod 9 through a thread. This connection mode can flexibly adjust the overall length of the supporting rod according to the height requirement of the wire binding and the size of the operation space, so that the device can adapt to different working scenes and improve the flexibility of use. The control button 8 fixed on the side of the third supporting rod 9 can be conveniently controlled by the operator when holding or placing the device to start and stop the device, adjust the binding parameters and other functions, without the need to frequently adjust the posture to find the control components, thereby optimizing the operation process and improving the binding operation efficiency. The host 1 is rotatably connected to the guide arm 3 on the left side of the center line, the guide arm 3 is provided with a hook-shaped structure on the upper side, the inner side is a U-shaped groove body, and the connecting shaft of the guide arm 3 and the host 1 is fixedly connected to the third motor 26. The third motor 26 is fixed on the side of the host 1. The hook-shaped structure on the upper side of the guide arm 3 and the U-shaped groove body on the inner side can accurately hook and limit the wire to prevent the wire from deviating during the binding process, ensure that the belt strip 11 can be stably wound around the wire, and ensure the accuracy of the binding position. The third motor 26 fixed to the connecting shaft of the guide arm 3 and the host 1 can drive the guide arm 3 to automatically rotate, replacing manual adjustment of the angle of the guide arm 3, realizing automatic operation of the wire around the binding, reducing the labor intensity of manual operation, and further improving the binding accuracy by accurately controlling the rotation angle of the guide arm 3. The third motor 26 is fixedly assembled with the second motor 19 opposite to each other. The output shaft of the second motor 19 is fixedly connected to the drive gear 22. The fixed connection between the output shaft of the second motor 19 and the drive gear 22 can provide continuous and stable power by the motor, accurately transmit the power to the subsequent transmission mechanism through the drive gear 22, ensure that the power is sufficient and stable during the conveying and tightening process of the belt strip 11, avoid problems such as conveying jamming and insufficient binding force of the belt strip 11 due to insufficient power, ensure the continuous and smooth operation of the binding, and improve the reliability of the binding of the belt strip 11. The host 1 right side is slidably connected with the limiting bolt 4, the limiting bolt 4 is two and symmetrically distributed, the side edge is fixedly connected with the spring 10, the inner wall surface of the host 1 is fixedly assembled with the guide strip 25, the guide strip 25 is an isosceles trapezoidal structure, the two symmetrically distributed limiting bolts 4 cooperate with the side edge spring 10, and the elastic clamping and limiting of the ribbon 11 can be carried out from both sides, so that the ribbon 11 is prevented from deviating and shaking in the conveying process, the stable movement of the ribbon 11 along the preset path is ensured, and the conveying precision of the ribbon 11 is improved; and the isosceles trapezoidal guide strip 25 of the inner wall surface of the host 1 can provide accurate guidance for the sliding of the binding head 14, avoid jamming or deviation of the binding head 14 during sliding, ensure that the binding head 14 stably completes the binding action, and the trapezoidal structure can enhance the structural strength of the guide strip 25 and prolong the service life thereof; The first motor 5 is fixedly assembled on the right side of the host 1, the output shaft on the left side of the first motor 5 is fixedly connected with the lead screw 23, the lead screw 23 on the left side is connected with the cutting knife 24 through threads, and the cutting knife 24 is slidably connected with the host 1; the first motor 5 drives the lead screw 23 to rotate, drives the cutting knife 24 to slide along the host 1 through thread transmission, realizes automatic cutting of the ribbon 11 after binding, replaces manual cutting, reduces operation procedures while improving work efficiency, can also avoid the risk of scratches caused by manual cutting, and improves operation safety; and the sliding connection between the cutting knife 24 and the host 1 can ensure the stability of the movement track of the cutting knife 24, so that the cutting section of the ribbon 11 is flat, the residual length of the ribbon 11 caused by cutting deviation or incomplete cutting is avoided, the binding effect and subsequent use safety are ensured; The host 1 is slidably connected with the binding head 14 through the guide strip 25, a rectangular through hole is formed in the center line of the binding head 14, the clamping tooth 18 is fixedly assembled on the upper wall surface of the rectangular through hole, and a trumpet-shaped opening is formed in the center line of the binding head 14; the host 1 is slidably connected with the binding head 14 through the guide strip 25, which provides stable guidance for the binding head 14, ensures the accurate position of the binding head 14 during the binding process, and avoids the misalignment of the ribbon 11 caused by the deviation of the binding head 14; the clamping tooth 18 on the upper wall surface of the rectangular through hole of the binding head 14 cooperates with the tooth 17 at the bottom of the ribbon 11 to form a one-way locking structure, which can effectively prevent the ribbon 11 from loosening after being tightened, and ensure the binding firmness; and the trumpet-shaped opening in the center line of the binding head 14 can guide the wire, facilitate the wire to quickly and accurately enter the binding area, reduce the wire alignment time, and further improve the work efficiency; Guide rails 21 are fixedly mounted on the inner wall of the main unit 1. The guide rails 21 are symmetrically distributed and perpendicular to the bottom of the guide bar 25. The left side of the tie head 14 is fixedly connected to the second pouch 16, and the left side of the second pouch 16 is fixedly connected to the first pouch 15. A diaphragm 20 is fixedly mounted between the first pouch 15 and the second pouch 16. The first pouch 15 and the second pouch 16 are filled with a special modified expanding epoxy resin in groups, and the second pouch 16 has bulge structures on both sides to break the diaphragm 20. The guide rails 21, which are symmetrically distributed on the inner wall of the main unit 1 and perpendicular to the guide bar 25, form a bidirectional guiding structure with the guide bar 25, further restricting the sliding direction of the tie head 14, ensuring that the movement of the tie head 14 is more stable, avoiding the tie head 14 from tilting or getting stuck, and improving the binding effect. Stability of the binding action; the second pouch 16, the first pouch 15, and the diaphragm 20 on the left side of the binding head 14, combined with the special modified expandable epoxy resin group filling, ensure that the materials in the two pouches do not mix before extrusion. When binding, the second pouch 16 is compressed, and the bulging structures on both sides of it precisely exert force to rupture the diaphragm 20. After the epoxy resin in the two pouches mixes and expands, it can tightly fill the gap between the binding head 14 and the wire, forming a secondary fixation, which greatly enhances the extrusion anti-loosening effect; at the same time, the expandable material has strong weather resistance, which can protect the wire binding point from external corrosion and extend the service life of the binding part; and the bulging structures on both sides of the second pouch 16 can accurately locate the extrusion point, ensuring that the diaphragm 20 ruptures stably and ensuring reliable triggering of the epoxy resin expansion and fixing process; The left side of the tie head 14 is fixedly connected to the strip 11. The left end of the strip 11 has a tapered structure, and the bottom of the strip 11 is fixedly fitted with teeth 17, which are unidirectional rack structures. The tapered structure at the left end of the strip 11 can reduce the obstruction when it enters the rectangular through hole of the tie head 14, making it easier for the strip 11 to be quickly inserted, shortening the binding preparation time and improving work efficiency. The unidirectional rack structure teeth 17 at the bottom of the strip 11 cooperate with the locking teeth 18 of the tie head 14 to achieve unidirectional locking, which can effectively prevent the strip 11 from loosening due to external pulling or vibration after binding, ensuring the long-term stable fixation of the wire, further enhancing the anti-detachment performance of the device, and ensuring the quality of the binding operation.

[0022] Working principle: When a quick-binding device for wires with compression and anti-detachment function is used, the left guide arm 3 of the main unit 1 rotates under the drive of the third motor 26. Its hook-shaped structure and inner U-shaped groove can accurately fix the wires, and the horn-shaped opening of the binding head 14 guides the wires to quickly align. The second motor 19 drives the drive gear 22 to drive the belt 11 for conveying. The tapered structure at the left end of the belt 11 makes it easy to pass through the rectangular through hole of the binding head 14. The limit bolts 4 on both sides ensure the stable conveying of the belt 11 under the action of the spring 10, and the teeth 17 of the belt 11 and the locking teeth 18 of the binding head 14 form a one-way lock to prevent loosening. The head 14 slides stably with the help of the guide bar 25 and the guide rail 21. During the separation of the main unit 1 and the bag, the second bag 16 is squeezed, and the bulging structure on both sides of it breaks the diaphragm 20, causing the special modified expandable epoxy resin in the bag to expand and tightly fill the gap between the head 14 and the wire, forming a secondary reinforcement, which greatly improves the anti-loosening effect. At the same time, the expansion material has strong weather resistance and can protect the binding point from corrosion. After binding is completed, the first motor 5 drives the lead screw 23 to move the cutting blade 24 to slide, automatically cutting the strip 11. The cut surface is flat, avoiding the risks and errors of manual operation. After cutting, each motor resets, the guide arm 3 releases the wire, and the device can then enter the binding operation of the next wire. The whole process is efficient and smooth, taking into account both safety and practicality.

[0023] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0024] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick-connect wire binding device with compression-resistant anti-detachment function, comprising a main unit (1), a third support rod (9), and a third motor (26); characterized in that: An anti-detachment mechanism is provided above the main unit (1). The anti-detachment mechanism includes a headband (14), a first pouch (15), a second pouch (16), and a diaphragm (20). The diaphragm (20) is located on one side of the first pouch (15), the first pouch (15) is located on one side of the second pouch (16), and the second pouch (16) is located on the side of the headband (14).

2. The quick-binding device for wires with compression-resistant anti-detachment function according to claim 1, characterized in that, The third support rod (9) has a hexagonal groove (27) at its bottom. The third support rod (9) is fitted above the non-metallic torque shearing device (33) through the hexagonal groove (27). The non-metallic torque shearing device (33) is fitted above the bolt (32). The bolt (32) is threadedly connected to the nut (35) below. The nut (35) is embedded and engaged inside the clamp (28). The clamp (28) is fixedly connected to the inner wall of the clamp (28). The pressure block (31) is fitted below the bolt (32). The pressure block (31) has symmetrical guide grooves (37) on its side. The pressure block (31) is slidably connected to the clamp (28) through the guide groove (37) and the limit bar (36). The pressure block (31) is attached to the conductor body (30) below. The clamp (28) is fitted above the insulator (29). The insulator (29) has a guide groove (37) on its upper surface to position the conductor body (30).

3. The quick-binding device for wires with compression-resistant anti-detachment function according to claim 1, characterized in that, The host (1) is divided into two parts. The host (1) has heat dissipation holes (2) on its four sides. The heat dissipation holes (2) are arranged vertically in strip shape.

4. A quick-connecting device for wires with compression-resistant anti-detachment function according to claim 2, characterized in that, The first support rod (6) is fixedly connected to the bottom of the host (1), the second support rod (7) is threadedly connected to the bottom of the first support rod (6), the third support rod (9) is threadedly connected to the bottom of the second support rod (7), and the control button (8) is fixedly connected to the side of the third support rod (9).

5. A quick-binding device for wires with compression-resistant anti-detachment function according to claim 3, characterized in that, The guide arm (3) is rotatably connected to the left side of the center line of the host (1). The upper part of the guide arm (3) is a hook-shaped structure and the inner side is a U-shaped groove. The guide arm (3) is fixedly connected to the third motor (26) on the connecting shaft of the host (1). The third motor (26) is fixedly connected to the side of the host (1).

6. A quick-binding device for wires with compression-resistant anti-detachment function according to claim 4, characterized in that, The third motor (26) is fixedly connected to the second motor (19) at the opposite position, and the output shaft of the second motor (19) is fixedly connected to the drive gear (22).

7. A quick-connecting device for wires with compression-resistant anti-detachment function according to claim 5, characterized in that, The main unit (1) is slidably connected to a limiting bolt (4) on the right side. There are two limiting bolts (4) symmetrically distributed, and a spring (10) is fixedly connected to the side of the limiting bolt (4). A guide strip (25) is fixedly connected to the inner wall of the main unit (1). The guide strip (25) has an equilateral trapezoidal structure.

8. A quick-connecting device for wires with compression-resistant anti-detachment function according to claim 6, characterized in that, The first motor (5) is fixedly connected to the right side of the host (1), and the output shaft of the first motor (5) is fixedly connected to the lead screw (23) on the left side. The lead screw (23) is threadedly connected to the cutting blade (24) on the left side, and the cutting blade (24) is slidably connected to the host (1).

9. A quick-connecting device for wires with compression-resistant anti-detachment function according to claim 7, characterized in that, The host (1) is slidably connected to the head (14) via a guide strip (25). A rectangular through hole is opened on the right side of the center line of the head (14). A retaining tooth (18) is fixedly connected to the upper wall of the through hole of the head (14). A trumpet-shaped opening is opened at the center line position of the head (14).

10. A quick-binding device for wires with compression-resistant anti-detachment function according to claim 8, characterized in that, The inner wall of the host (1) is fixedly connected to the guide rail (21), the guide rail (21) is symmetrically distributed and the guide rail (21) is perpendicular to the guide bar (25) below. The left side of the head (14) is fixedly connected to the second bag (16), the left side of the second bag (16) is fixedly connected to the first bag (15), the first bag (15) and the second bag (16) are fixedly connected to the diaphragm (20), the first bag (15) and the second bag (16) are filled with special modified expanding epoxy resin in groups, and the two sides of the second bag (16) are bulging structures to break the diaphragm (20). The left side of the head (14) is fixedly connected to the strip (11), the left end of the strip (11) is a conical structure, the bottom of the strip (11) is fixedly connected to the tooth (17), the tooth (17) is a unidirectional toothed structure.

Citation Information

Patent Citations

  • A binding-free wire fixing device

    CN119787212A