Fully-fabricated double-layer pig farm building and construction method thereof

Abstract

The invention discloses a fully-fabricated double-layer pig farm building and a construction method thereof, and relates to the field of farming and pastoral breeding buildings. A full-assembly type double-layer pig farm building comprises a main body structure, the main body structure is sequentially provided with a roof truss, a double-layer breeding area and an excrement collecting area from top to bottom, and an enclosure side wall is arranged on the outer side of the main body structure; a main body structure outside the roof truss adopts a fully-assembled reinforced concrete frame structure, and a horizontal stress component adopts a standardized fully-prefabricated beam and a fully-prefabricated ribbed plate; the system has the advantages of being low in construction cost, short in construction period, environmentally friendly, capable of saving energy, high in land utilization rate, high in automation degree and high in building quality, breeding automation, standardization and intelligence are achieved, production efficiency is improved, cost is saved, and management complexity is reduced.

Description

Technical Field

[0001] This invention belongs to the field of agricultural and livestock building technology, specifically, it relates to a fully prefabricated double-layer pig farm building and its construction method. Background Technology

[0002] Against the backdrop of the booming development of the large-scale pig farming industry today, the traditional pig farm building structure and construction methods have revealed many drawbacks.

[0003] On the one hand, traditional pigsties mostly use red brick masonry structures, steel frame structures, etc., which require a large amount of on-site construction work. This not only consumes a lot of time and labor, but also wastes a lot of materials, resulting in high investment costs. In addition, a large amount of solid waste is generated during the construction process, causing noise, dust, water pollution, etc., which cause serious secondary pollution to the environment.

[0004] On the other hand, traditional pigsties are mostly single-story structures, occupying a large area, resulting in low land utilization efficiency and increased unit investment costs. Their standardization is low, with structural design often relying on the pig farmers' concepts and experience. Construction quality is affected by capital investment and the skill level of construction workers, lacking unified standards, leading to unreasonable structures, poor quality, and significant difficulty and cost in later upgrades and renovations.

[0005] Meanwhile, the low level of automation in animal husbandry, including manual feeding, environmental control, and manure removal, not only increases labor costs but also makes farm management more difficult and reduces efficiency. Furthermore, traditional pigsty manure cleaning is difficult, with low efficiency, high water consumption, and incomplete separation of wet and dry waste. Existing manure treatment facilities are mostly civil engineering projects, which occupy large areas, have high costs, and low treatment and utilization efficiency, greatly hindering subsequent manure treatment and resource utilization.

[0006] Furthermore, as the scale of the pig farming industry continues to expand, the demand for efficient utilization of breeding space and precise control of the breeding environment is becoming increasingly urgent. Although some pig farms have achieved partial prefabricated construction, they have not yet achieved fully prefabricated construction as a whole, which makes it difficult to meet the needs of the rapid and standardized development of the pig farming industry.

[0007] Therefore, there is an urgent need for an innovative fully prefabricated double-layer pig farm building structure system and its construction method to overcome the shortcomings of the traditional model. Summary of the Invention

[0008] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an agricultural and livestock breeding building that can overcome or at least partially solve the above problems.

[0009] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by the present invention is: a fully prefabricated two-story pig farm building, comprising: The main structure, from top to bottom, consists of a roof truss, a double-layer breeding area, and a manure collection area, with an outer enclosure. The main structure, excluding the roof truss, adopts a fully prefabricated reinforced concrete frame structure, and the horizontal load-bearing components adopt standardized fully prefabricated beams and fully prefabricated ribbed plates.

[0010] Furthermore, the double-layer breeding area includes upper and lower passageways and multiple breeding rooms located on both sides of the passageways.

[0011] Furthermore, the feeding room is divided by partitions and prefabricated wall panels. The front part of the partitions near the passageway is equipped with breeding equipment, and the rear part is equipped with a prefabricated manure-leaking panel.

[0012] Furthermore, the sewage collection area is located below the precast slab with a slatted floor. The bottom slab of the sewage collection area is a fully precast slab with ribs at the bottom. The ribs and the floor slab are cast and precast together in the component factory.

[0013] Furthermore, the fecal waste collection area includes a cleaning ditch and a collection tank. The cleaning ditch has a smooth surface, is wider at the top and narrower at the bottom, and has an inclined slope, which enables automatic cleaning and centralized collection of fecal waste.

[0014] Furthermore, the breeding equipment includes an automatic feeding module, a constant temperature and humidity ventilation system, lighting equipment, and an Internet of Things (IoT) control system. The automatic feeding module consists of a waterer, a feeder, and a controller, which can automatically feed and water the pigsty at set times and in set quantities. The constant temperature and humidity ventilation system can regulate the temperature, humidity, and ventilation in the pigsty to provide a comfortable growth environment for the pigs. The IoT control system can realize real-time monitoring and intelligent management of the pigsty environment and breeding process.

[0015] Furthermore, the enclosure consists of prefabricated partition walls and insulation materials.

[0016] Furthermore, the width of the precast concrete slab with a manure leakage feature is 600mm or 800mm.

[0017] Furthermore, the roof truss is set on top of the main structure, and a light steel frame is covered with color steel plate pitched roof.

[0018] A construction method for a fully prefabricated two-story pig farm building, mainly including the following steps: Step 1: Factory Prefabrication: According to the design requirements, the main structure, roof truss, enclosure, feeding partition walls, slatted floor, and fully prefabricated ribbed panels are prefabricated in the factory. Step 2: On-site measurement and positioning: Conduct on-site measurement and positioning according to the drawings to determine the specific location of the main structure; Step 3: Foundation Construction: Excavate earthwork according to the drawings, construct the independent foundation of the main structure, and make sure to embed the reserved parts to provide a solid foundation for the subsequent installation of the main structure; Step 4: Main Structure Installation: Fix the prefabricated main structure to the main foundation to ensure the accuracy and stability of the installation. The main structure is installed using hoisting, assembly, and welding processes. Step 5, Roof Truss Installation: A modular assembly method is adopted. First, the anchor bolts at the bottom of the square steel tube column are positioned and the embedded parts are corrected. High-strength bolts or self-tapping screws are used for node connection. A temporary support system is used to ensure structural stability. Corrosion protection is carried out simultaneously during construction. The durability is improved by galvanizing or spraying fireproof and anti-corrosion coatings. Step Six: External Enclosure Installation: Install the external enclosure to form a semi-enclosed pigsty; Step 7: Installation of internal facilities: Install internal partition walls and slatted flooring in the pigsty; Step 8: Installation of breeding equipment: Install feeding modules, constant temperature and humidity ventilation equipment, lighting equipment, Internet of Things control system and other breeding equipment; Step Nine: System Debugging and Acceptance: Conduct a comprehensive debugging and acceptance test on the entire building system and its equipment to ensure that all functions are operating normally.

[0019] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: the present invention has the advantages of low construction cost, short construction period, environmental protection and energy saving, high land utilization rate, high degree of automation and high building quality, realizing the automation, standardization and intelligence of breeding, improving production efficiency, saving costs and reducing management complexity. Attached Figure Description

[0020] In the attached diagram: Figure 1 This is a structural schematic diagram of a fully prefabricated double-layer pig farm building and its construction method proposed in this invention.

[0021] In the diagram: 1. Roof frame; 2. Double-layer breeding area; 3. Manure collection area; 4. Enclosure. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] Example: Refer to Figure 1A fully prefabricated double-layer pig farm building includes: a main structure, which from top to bottom consists of a roof truss 1, a double-layer breeding area 2, and a manure collection area 3, with an outer enclosure 4; the main structure, excluding the roof truss 1, adopts a fully prefabricated reinforced concrete frame structure, and the horizontal load-bearing components use standardized prefabricated slatted floor slabs. The double-layer breeding area 2 includes upper and lower passageways and multiple feeding rooms located on both sides of the passageways. The feeding rooms are separated by partitions and prefabricated wall panels, with breeding equipment located at the front of the partitions near the passageway and prefabricated slatted floor slabs at the rear.

[0024] Specifically, the main structure consists of a roof truss 1, a double-layered breeding area 2, and a manure collection area 3, arranged from top to bottom, with an enclosure 4 on the outside.

[0025] The main structure, excluding roof truss 1, adopts a fully prefabricated reinforced concrete frame structure. The horizontal load-bearing components in the breeding area adopt standardized fully prefabricated beams and fully prefabricated ribbed plates, which have the advantages of easy construction, high strength, and corrosion resistance, and can effectively improve the stability and durability of the building.

[0026] Double-layer breeding area: includes two-level passageways and multiple breeding rooms set on both sides of the passageways.

[0027] The feeding area consists of partitions and prefabricated wall panels. The front of the partitions facing the aisle is equipped with an automatic feeding module, while the rear is equipped with a slatted manure panel. This double-layer design makes full use of space, improves land utilization, and allows for larger-scale farming.

[0028] The sewage collection area 3 is located below the slatted precast slab. The bottom slab of the sewage collection area 3 is a fully precast slab with ribs at the bottom. The ribs and the floor slab are cast and precast together in the component factory.

[0029] The fecal waste collection area 3 includes a fecal cleaning ditch and a fecal collection tank. The fecal cleaning ditch has a smooth surface, is wider at the top and narrower at the bottom, and has an inclined slope, which can realize automatic cleaning and centralized collection of fecal waste.

[0030] Fecal waste collection area: Located below the precast slab with slatted floor. The septic tank floor slab innovatively adopts a fully precast slab with ribs at the bottom. The ribs and the floor slab above are cast and precast together in the component factory, which can effectively improve the load-bearing capacity of the septic tank floor slab.

[0031] Precast deep beams are used on the exterior of the building to serve as the side walls of the septic tank. The connection between the precast deep beams and the precast columns of the outer frame is achieved through a reserved post-cast section, which can effectively ensure the mechanical performance and anti-leakage ability of the connection nodes.

[0032] The fecal waste collection area includes a cleaning ditch and a collection tank. The cleaning ditch has a smooth surface, is wider at the top and narrower at the bottom, and has a sloping surface to enable automatic cleaning and centralized collection of fecal waste, facilitating subsequent treatment and resource utilization.

[0033] The breeding equipment includes an automatic feeding module, a constant temperature and humidity ventilation system, lighting equipment, and an Internet of Things (IoT) control system. The automatic feeding module consists of a waterer, a feeder, and a controller, which automatically feeds and waters the pigsty at set times and in set quantities. The constant temperature and humidity ventilation system regulates the temperature, humidity, and ventilation in the pigsty to provide a comfortable growing environment for the pigs. The IoT control system enables real-time monitoring and intelligent management of the pigsty environment and the breeding process.

[0034] Aquaculture equipment includes automatic feeding modules, constant temperature and humidity ventilation equipment, lighting equipment, and Internet of Things control systems.

[0035] The automatic feeding module consists of a drinker, a feeder, and a controller, which can automatically feed and water the pigs at set times and in set quantities. The constant temperature and humidity ventilation equipment can regulate the temperature, humidity, and ventilation in the pigsty, providing a comfortable growth environment for the pigs. The Internet of Things control system can realize real-time monitoring and intelligent management of the pigsty environment and breeding process, improving breeding efficiency and management level.

[0036] Enclosure 4 consists of prefabricated partition walls and insulation materials.

[0037] Enclosure 4: Composed of prefabricated partition walls and insulation materials, it has good insulation performance, which can reduce heat loss in the pigsty, reduce energy consumption, and also help maintain a stable temperature in the pigsty.

[0038] The width of the precast concrete slabs is 600mm or 800mm. Roof truss 1 is set on the top of the main structure, and a light steel frame is used with a pitched roof covered with color steel plates.

[0039] A construction method for a fully prefabricated two-story pig farm building, mainly including the following steps: Step 1, Factory Prefabrication: According to the design requirements, prefabricate the main structure, roof truss 1, enclosure 4, feeding partition wall, slatted floor, fully prefabricated ribbed plate and other components in the factory to ensure the quality and precision of the prefabricated components and improve construction efficiency and building quality. Step 2: On-site measurement and positioning: Conduct on-site measurement and positioning according to the drawings to determine the specific location of the main structure and ensure the accuracy and stability of the building; Step 3: Foundation Construction: Excavate earthwork according to the drawings, construct the independent foundation for the main structure, and pre-embed pre-reserved components to provide a solid foundation for the subsequent installation of the main structure. To facilitate the installation of precast columns, the foundation of this invention has pre-reserved vertical reinforcing bars, which are welded to the longitudinal reinforcing bars extending from the bottom of the precast columns. Simultaneously, square steel pipes are pre-reserved at the bottom of the columns according to the cast-in-place height, which not only improves the connection performance at the bottom of the columns but also facilitates the determination of the vertical positioning of the precast column installation. In the connection area between the precast beams and precast columns on the first floor, this is achieved by setting corbels on top of the foundation. The precast beams are directly placed on the corbels to achieve a hinged connection, making construction convenient and quick. Step 4: Main Structure Installation: Fix the prefabricated main structure to the main foundation to ensure accuracy and stability. The main structure can be installed using hoisting, assembly, and welding techniques to improve construction efficiency and quality. Specifically, the overall frame is connected to the prefabricated beams by installing corbels on the top of the prefabricated columns. In the ground floor of the livestock area, columns and corbels at the base of the columns are used as supports for the prefabricated beams on the manure pit floor slab. On the second floor, columns are erected on the beams of the manure pit floor slab as supports for the prefabricated beams. No in-situ casting connection is required at the supports, making construction simple and quick. The prefabricated slatted floor at the livestock area elevation is placed on top of the prefabricated beams in a simply supported one-way slab configuration, with a 20mm joint left between the prefabricated slabs at the supports for sealing. Step 5: The construction process of the light steel roof truss focuses on lightweight, high-strength, and prefabricated construction. First, material pretreatment is carried out, with cold-formed thin-walled steel components prefabricated in the factory to ensure dimensional accuracy. On-site, a modular assembly method is adopted. First, the anchor bolts at the bottom of the square steel tube columns are positioned and the embedded parts are corrected. Then, professional technicians install the main and secondary trusses according to the design drawings, using high-strength bolts or self-tapping screws for node connections, and a temporary support system to ensure structural stability. Corrosion protection is implemented simultaneously during construction, with galvanized coating or fire-retardant and anti-corrosion coatings to enhance durability. Finally, verticality and horizontality are checked using a laser calibrator, and non-destructive testing of weld points and overall load testing are completed to ensure that the roof truss system meets the requirements of seismic resistance, wind resistance, and load-bearing capacity specifications, achieving the goal of efficient and environmentally friendly industrialized construction. Step 6: Installation of External Enclosure 4: Install external enclosure 4 to form a semi-enclosed pigsty, which provides insulation, heat insulation, wind protection, and rain protection, providing a good growth environment for the pigs. Step 7: Installation of internal facilities: Install internal facilities such as partition walls and slatted floors in the pigsty to ensure that the layout of the pigsty is reasonable and the functions are complete. Step 8: Installation of breeding equipment: Install breeding equipment such as feeding modules, constant temperature and humidity ventilation equipment, lighting equipment, and Internet of Things control system to realize automated and intelligent management of the breeding process; Step Nine, System Debugging and Acceptance: Conduct a comprehensive debugging and acceptance test on the entire building system and its equipment to ensure that all functions operate normally and meet the design requirements and usage standards before it can be put into use.

[0040] The fully prefabricated double-layer pig farm building system and its construction method of the present invention have the following advantages: 1. Low construction cost: By adopting factory prefabrication and on-site assembly, the amount of on-site construction work and material waste are reduced, the construction period is shortened, and thus the construction cost is reduced.

[0041] 2. Short construction period: Precast components are produced in the factory, and only simple operations such as hoisting, assembly and welding are required on site, which greatly shortens the construction period and improves construction efficiency.

[0042] 3. Environmental protection and energy conservation: Centralized collection and resource utilization of fecal waste can reduce environmental pollution and achieve energy conservation and emission reduction.

[0043] 4. High land utilization rate: The double-layer design makes full use of space, improves land utilization rate, and reduces the unit land investment cost.

[0044] 5. High degree of automation: Equipped with advanced breeding equipment and Internet of Things control system, it can realize automated and intelligent management of the breeding process, improve breeding efficiency and reduce labor costs.

[0045] 6. High building quality: Precast components are produced in factories, making quality easy to control.

[0046] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A fully assembled double-layer pig farm building, characterized in that, The utility model relates to a prefabricated pig house, which comprises a main body structure, a roof truss (1), a double-layer breeding area (2), a manure collection area (3), and a side wall of a surrounding support (4). The main body structure is a full-assembled reinforced concrete frame structure, and the horizontal load-bearing components are standardized full-precast beams and full-precast ribbed slabs. The double-layer breeding area (2) comprises upper and lower passages and a plurality of feeding pens arranged on both sides of the passages.

2. A fully assembled double-layer pig farm building according to claim 1, characterized in that, The feeding pens are divided by partitions and precast wall panels, and the partitions are provided with breeding equipment at the front part close to the passages and with manure leakage precast panels at the rear part.

3. A fully assembled double-layer pig farm building according to claim 2, characterized in that, The manure collection area (3) is located below the manure leakage precast panels, and the manure pool bottom plate of the manure collection area (3) is a full-precast panel with a ribbed beam at the lower part, and the ribbed beam and the floor slab are cast and precast together in a component factory.

4. A fully assembled double-layer pig farm building according to claim 3, characterized in that, The manure collection area (3) comprises a manure cleaning ditch and a manure collection pool, and the manure cleaning ditch is smooth, wide at the top and narrow at the bottom, and provided with an inclined slope surface, so as to realize automatic cleaning and centralized collection of manure.

5. A fully assembled double-deck pig farm building according to claim 4, characterized in that, The breeding equipment comprises an automatic feeding module, a constant-temperature and constant-humidity air exchange device, lighting equipment, and an Internet of Things control system.

6. The fully-assembled double-deck pig farm building according to claim 3, characterized in that, The automatic feeding module is composed of a waterer, a feeder, and a controller, and can realize timed and quantitative automatic feeding and water supply.

7. A fully assembled double-deck pig farm building according to claim 6, characterized in that, The constant-temperature and constant-humidity air exchange device can adjust the temperature, humidity, and ventilation in the pig house to provide a comfortable growing environment for pigs.

8. The fully assembled double-layer pig farm building according to claim 1, characterized in that, The surrounding support (4) is composed of precast partition walls and thermal insulation materials.

9. The fully assembled double-deck pig farm building according to claim 7, characterized in that, The width of the manure leakage precast panel is 600 mm or 800 mm.

10. A construction method of a full assembled double-layer pig farm building, for the full assembled double-layer pig farm building of claim 9, characterized in that, The roof truss (1) is arranged at the top of the main body structure and adopts a light steel framework with a color steel plate slope roof. The utility model mainly comprises the following operation steps: Step one, factory prefabrication: according to the design requirements, the main body structure, the roof truss (1), the surrounding support (4), the feeding pen partition wall, the manure leakage floor, and the full-precast ribbed slab are prefabricated in a factory; Step two, on-site measurement and positioning: on-site measurement and positioning are performed according to the drawing requirements to determine the specific position of the main body structure; Step three, foundation construction: according to the drawing requirements, earthwork is excavated, the main body independent foundation is constructed, and the reserved parts are embedded to provide a firm foundation for the subsequent main body structure installation; Step four, main body structure installation: the prefabricated main body structure is fixed on the main body foundation to ensure the accuracy and stability of the installation, and the main body structure installation adopts hoisting, assembly, and welding processes; Step five, roof truss installation: a modular assembly method is adopted, the bottom anchor bolt positioning of the square steel pipe column is completed first, the pre-embedded parts are corrected, high-strength bolts or self-tapping screws are used for node connection, the temporary support system is used to ensure the stability of the structure, the corrosion prevention treatment is simultaneously implemented during the construction process, the durability is improved through a galvanized layer protection or a sprayed fireproof and anticorrosive coating; Step six, external surrounding support (4) installation: the external surrounding support (4) is installed to form a semi-enclosed pig house; Step seven, internal facility installation: the pig house inner partition wall and the manure leakage floor are installed; Step eight, breeding equipment installation: the feeding module, the constant-temperature and constant-humidity air exchange device, the lighting equipment, and the Internet of Things control system are installed. Step nine, system commissioning and acceptance: the entire building system and its equipment for a comprehensive commissioning and acceptance, to ensure that the normal operation of the functions.

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