Integrated tool for rapidly testing performance of diaphragm air pump
By integrating tooling, the diaphragm air pump can be automatically clamped and fixed and tested for multiple parameters. This solves the problems of cumbersome operation and unstable data in the existing technology, improves testing efficiency and accuracy, and is suitable for mass production.
Patent Information
- Application Number
- CN202511864469.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-03-17
AI Technical Summary
Existing diaphragm air pump performance testing equipment is cumbersome to operate, has poor adaptability, lacks data consistency and versatility, and manual operation can easily lead to unstable testing conditions. It also lacks a unified data acquisition and analysis system, making it difficult to apply to mass production.
An integrated fixture was designed, comprising a base, a test bench, sound insulation components, and various test modules. It achieves automatic clamping and fixation through motor drive and gear rack transmission, and integrates noise, airtightness, and flow negative pressure tests. The test process is uniformly controlled and monitored using a control panel.
It enables rapid and accurate testing of diaphragm air pump performance, improves testing efficiency and data accuracy, reduces human error, and enhances the adaptability and versatility of the equipment.
Smart Images

Figure CN121676358A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of diaphragm air pump, more particularly, the present application relates to a kind of integrated tool for quickly testing the performance of diaphragm air pump. BACKGROUND
[0002] Diaphragm air pump refers to the reciprocating motion of diaphragm to change the volume of pump cavity, so as to realize the pump of gas suction and discharge, it has simple structure, small volume, light weight, easy maintenance and other advantages, in many fields have a wide range of applications, for example, in the need to provide stable gas source occasion, diaphragm air pump can reliably run, for related equipment or system provides the required gas power.
[0003] According to the patent document: CN117564687A, a kind of air pump full-automatic assembly device, it has support table, assembly table, membrane pressing mechanism and support mechanism, automatic feeding machine is installed on the side end face of support table through mounting seat, support plate is installed on support table, automatic screwing machine and diaphragm feeding machine are respectively installed on support plate through fixed frame, assembly table is installed on support plate, support table both sides are provided with support mechanism, the connecting rod assembly of pneumatic diaphragm pump and U-shaped diaphragm are simulated installation and press by membrane pressing mechanism, after U-shaped diaphragm is pressed by membrane pressing mechanism, the U-shaped diaphragm of pneumatic diaphragm pump connecting rod assembly both sides can be tested for leakproofness, while the wrinkle in the process of transportation and installation can be smoothed, the device can detect the leakproofness of diaphragm after installation, ensure the installation quality of U-shaped diaphragm.
[0004] Currently, the performance test of diaphragm air pump in the industry mostly uses dispersed test equipment, specifically, air tightness test relies on independent sealed cavity and pressure detector, noise test needs to build soundproof box separately and equip with sound level meter, flow test is realized by connecting flow meter in pipeline, negative pressure test needs additional negative pressure sensor and valve control component, although part of integrated equipment can realize multi-parameter test, but it may be complicated to operate, the equipment needs manual replacement of connecting pipeline or adjustment of test parameters, which is not suitable for batch production scene, data consistency is poor, manual operation causes unstable test conditions (such as air pump installation posture, pipeline sealing), low integration, each test module is independently powered and controlled, lacks unified data collection and analysis system, needs manual result summary, easy to record errors, weak adaptability, for different models of air pump, need to replace fixture, adjustment cycle is long, general performance is poor. SUMMARY
[0005] In order to overcome the above-mentioned defects of the prior art, the application provides an integrated tool for quickly testing the performance of a diaphragm air pump, and the technical problems to be solved by the application are: the operation may be complicated, the device needs to be manually replaced with a connecting pipeline or adjusted with test parameters, is not suitable for batch production scenes, has poor data consistency, the test conditions (such as the installation posture of the air pump and the sealing performance of the pipeline) are unstable due to manual operation, the integration degree is low, each test module is independently powered and controlled, lacks a unified data acquisition and analysis system, needs to be manually summarized, is prone to recording errors, has poor adaptability, needs to replace a clamp for different types of air pumps, has a long adjustment period, and has poor universality.
[0006] To solve the above technical problems, the technical scheme adopted by the application is: An integrated tool for quickly testing the performance of a diaphragm air pump, comprising a base, a test table fixedly connected to the top front side of the base, and a soundproof member arranged on the top rear side of the base. The base comprises a placing assembly, and the inner side of the front side of the placing assembly is provided with a fixing assembly. The test table comprises a test table bottom plate, a control screen fixedly connected to the top left side of the test table bottom plate, a gas tightness test box fixedly connected to the top middle part of the test table bottom plate, a flow negative pressure test tank fixedly connected to one side of the right side of the top of the test table bottom plate, and a noise tester fixedly connected to one side of the right side of the top of the test table bottom plate.
[0007] As a further scheme of the application, the placing assembly comprises a concave plate, guide grooves are arranged on the left and right sides of the inner side of the front side of the concave plate, second guide grooves are arranged on the two sides of the middle part of the rear side of the concave plate, L-shaped side vertical plates are fixedly connected to the front and rear sides of the left and right sides of the concave plate, and guide side plates are fixedly connected to the middle parts of the outer sides of the left and right groups of L-shaped side vertical plates.
[0008] As a further scheme of the application, a through valve connecting rod is fixedly connected to the rear side of the middle part of the right side of the concave plate, an L-shaped pipeline supporting plate is fixedly connected to the front side middle part of the through valve connecting rod, a through valve is fixedly connected to the top of the through valve connecting rod, and a pump body connecting pipe is fixedly connected to the rear side of the through valve.
[0009] As a further scheme of the application, the fixing assembly comprises a clamping control assembly, the clamping control assembly is provided with a clamping assembly on the rear side, and the clamping control assembly is arranged on the inner side of the front side of the concave plate.
[0010] As a further scheme of the present application, the clamping control assembly comprises two side vertical plates, front and rear sides of top portions of the two side vertical plates are fixedly connected with connecting horizontal rods, left and right sides of the two connecting horizontal rods are fixedly connected with ring type guide discs, left and right sides of top portions of the two connecting horizontal rods are fixedly connected with L type guide plates, an inner side middle portion of the left side vertical plate is fixedly connected with a motor, an output end of the motor is sleeved with a caterpillar band, and a top portion of an inner wall of the caterpillar band is sleeved with a transmission disc.
[0011] As a further scheme of the present application, top portions of front and rear sides of the two ring type guide discs are fixedly connected with top connecting plates, middle portions of front sides of outer sides of the two ring type guide discs are fixedly connected with guide blocks, top portions and bottom portions of the two guide blocks are fixedly connected with L type guide blocks, inner walls of the two ring type guide discs are rotatably connected with outer rotating rings, front and rear sides of middle portions of inner walls of the two outer rotating rings are fixedly connected with outer rotating ring connecting rods, inner sides of left and right groups of the outer rotating ring connecting rods are fixedly connected with shaft center rotating blocks, rear sides of outer sides of the two outer rotating ring connecting rods at the rear side are fixedly connected with abutting blocks, and top portions of the two top connecting plates are fixedly connected with left and right sides of a bottom portion of a test table bottom plate.
[0012] As a further scheme of the present application, the transmission disc is fixedly connected with a columnar horizontal rotating rod, left and right ends of the columnar horizontal rotating rod are fixedly connected with inner sides of the two shaft center rotating blocks, and left and right sides of an outer wall of the columnar horizontal rotating rod are fixedly connected with gear wheels.
[0013] As a further scheme of the present application: the clamping assembly includes a push-pull plate, the left and right sides of the front side of the push-pull plate are fixedly connected with clamping piece vertical plates, the top and bottom of the two clamping piece vertical plates are fixedly connected with guide rod connecting blocks, the inner sides of the left and right groups of guide rod connecting blocks are fixedly connected with guide rods, the front sides of the left and right groups of guide rods extend to the rear sides of the left and right groups of L-shaped guide blocks, the middle parts of the front sides of the two clamping piece vertical plates are fixedly connected with columnar push-pull rods, the front ends of the two columnar push-pull rods extend to the front sides of the two guide blocks and are fixedly connected with elliptical sliding groove plates, the inner sides of the two elliptical sliding groove plates are fixedly connected with columnar push-pull rod connecting blocks, the inner walls of the two columnar push-pull rod connecting blocks are sleeved on the outer walls of the two abutting blocks, the outer walls of the two clamping piece vertical plates are slidingly connected in the inner walls of the guide grooves provided in the concave plate, the left and right sides of the rear side of the push-pull plate are fixedly connected with semicircular clamping plate connecting blocks, the rear sides of the two semicircular clamping plate connecting blocks are fixedly connected with semicircular clamping plates, the left and right sides of the rear side of the push-pull plate are provided with L-shaped guide blocks, the inner sides of the two V-shaped link blocks are fixedly connected with L-shaped sliding rods, the outer walls of the rear sides of the two L-shaped sliding rods are slidingly connected in the inner walls of the two second guide grooves provided in the concave plate, the front sides of the two V-shaped link blocks are fixedly connected with second semicircular clamping plate connecting blocks, the front sides of the two second semicircular clamping plate connecting blocks are fixedly connected with second semicircular clamping plates, the outer walls of the two L-shaped sliding rods are slidingly connected in the inner sides of the two L-shaped guide plates, the top front sides of the two L-shaped sliding rods are fixedly connected with rack rods, the top of the rack rod is engaged with the outer wall of the two gears, the rear top sides of the inner sides of the two L-shaped sliding rods are rotatably connected with interface rotating blocks, the inner wall of the interface rotating block is fixedly connected with an interface, and the rear end of the interface is fixedly connected to the end of the pump body connecting pipe away from the valve.
[0014] As a further scheme of the present application: the top of the air tightness test box is fixedly connected with a pipeline, one end of the pipeline away from the air tightness test box is fixedly connected to the outer wall of the flow negative pressure test tank, the top of the flow negative pressure test tank is fixedly connected with a flow recording table, the front side of the outer wall of the flow negative pressure test tank is fixedly connected with a second pipeline, one end of the second pipeline away from the flow negative pressure test tank is fixedly connected to the front side of the noise tester, the left and right sides of the rear side of the noise tester are fixedly connected with third pipelines, one end of the two third pipelines away from the noise tester is fixedly connected to the left and right sides of the front side of the pump body connecting pipe, the outer walls of the two third pipelines are movably connected to the left and right sides of the top of the front side of the L-shaped pipeline supporting plate, and the outer side of the noise tester is fixedly connected with a noise access pipeline.
[0015] As a further scheme of the present application: the sound insulation piece comprises a sound insulation shell, sound insulation shell sliding rods are fixedly connected to the left and right sides of the bottom of the sound insulation shell, the outer walls of the two sound insulation shell sliding rods are slidingly connected to the outer sides of two guide side plates, sound insulation shell pull rods are fixedly connected to the two sides of the middle of the bottom of the sound insulation shell, the front sides of the top of the two sound insulation shell pull rods are fixedly connected to the rear sides of the bottom of two L-shaped sliding rods, and the right middle of the sound insulation shell is fixedly connected to one end of the noise access pipeline away from the noise tester.
[0016] The present application has the advantages that: The present application realizes rapid and accurate testing of the performance of the diaphragm air pump by setting the base, the test table and the sound insulation piece, integrates multiple functions such as noise testing, air tightness detection, flow and negative pressure testing in one tool through integrated design, greatly improves the testing efficiency, automatically clamps and fixes the diaphragm air pump by using the motor drive and the gear rack transmission mechanism, avoids the tediousness and errors of manual operation, the design of the sound insulation shell effectively reduces the interference of external noise on the test results, ensures the accuracy and reliability of the test data, and the addition of the control screen facilitates the monitoring and control of the entire test process by the operator, so that the testing work is more convenient and efficient. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main body of the present application; Figure 2 It is a schematic diagram of the main body of the present application; Figure 3 It is a schematic diagram of the base of the present application; Figure 4 It is a schematic diagram of the base of the present application; Figure 5 It is a schematic diagram of the placing assembly of the present application; Figure 6 It is a schematic diagram of the fixing assembly of the present application; Figure 7 It is a schematic diagram of the clamping control assembly of the present application; Figure 8 It is a schematic diagram of the clamping assembly of the present application; Figure 9 It is a schematic diagram of the test table of the present application; Figure 10 It is a schematic diagram of the sound insulation piece of the present application.
[0018] In the diagram: 1. Base; 11. Placement component; 111. Concave plate; 112. Guide groove; 113. Second guide groove; 114. L-shaped side plate; 115. Guide side plate; 116. Valve connecting rod; 117. L-shaped pipe support plate; 118. Valve; 119. Pump body connecting pipe; 12. Fixing component; 121. Clamping control component; 1211. Side plate; 1212. Connecting crossbar; 1213. L-shaped guide plate; 121 4. Ring-shaped guide plate; 1215. Motor; 1216. Track; 1217. Transmission plate; 1218. Columnar transverse rotating rod; 1219. Gear; 12110. Top connecting plate; 12111. Guide block; 12112. L-shaped guide block; 12113. Shaft rotating block; 12114. Outer rotating ring connecting rod; 12115. Abutment block; 12116. Outer rotating ring; 122. Clamping assembly; 1221. Push-pull plate; 1222. Clamping component upright plate; 1223, guide rod connecting block; 1224, guide rod; 1225, columnar push-pull rod; 1226, columnar push-pull rod connecting block; 1227, elliptical slide plate; 1228, semi-circular clamping plate connecting block; 1229, semi-circular clamping plate; 12210, L-shaped sliding rod; 12211, rack and pinion; 12212, V-shaped connecting block; 12213, second semi-circular clamping plate connecting block; 12214, second semi-circular... 1. Clamping plate; 2. Interface adapter block; 3. Interface; 4. Test bench; 5. Test bench base plate; 6. Control panel; 7. Air tightness test chamber; 8. Flow negative pressure test tank; 9. Flow record table; 10. Pipeline; 21. Second pipeline; 22. Noise tester; 33. Third pipeline; 44. Noise access pipeline; 5. Sound insulation component; 6. Sound insulation shell; 7. Sound insulation shell slide bar; 8. Sound insulation shell pull rod. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] like Figures 1-2 As shown, the present invention provides an integrated tooling for rapidly testing the performance of a diaphragm air pump, including a base 1, a test platform 2 fixedly connected to the top front side of the base 1, and a sound insulation component 3 provided on the top rear side of the base 1.
[0021] like Figures 3-10As shown, the base 1 includes a placement assembly 11, and a fixing assembly 12 is provided on the inner side of the front side of the placement assembly 11. The placement assembly 11 includes a concave plate 111. Guide grooves 112 are provided on both the left and right sides of the inner front side of the concave plate 111, and second guide grooves 113 are provided on both sides of the middle rear side of the concave plate 111. L-shaped side plates 114 are fixedly connected to the front and rear sides of the left and right sides of the concave plate 111. Guide side plates 115 are fixedly connected to the middle outer sides of the two sets of L-shaped side plates 114. A valve connecting rod 116 is fixedly connected to the rear side of the middle right side of the concave plate 111. An L-shaped pipe support plate 117 is fixedly connected to the middle front side of the valve connecting rod 116. A valve 118 is fixedly connected to the top of the valve connecting rod 116. A pump body pipe 119 is fixedly connected to the rear side of the 18. The fixing assembly 12 includes a clamping control assembly 121. A clamping assembly 122 is provided on the rear side of the clamping control assembly 121. The clamping control assembly 121 is located on the inner side of the front side of the concave plate 111. The clamping control assembly 121 includes two side upright plates 1211. Connecting crossbars 1212 are fixedly connected to the front and rear sides of the top of the two side upright plates 1211. Annular guide plates 1214 are fixedly connected to the left and right sides of the two connecting crossbars 1212. L-shaped guide plates 1213 are fixedly connected to the left and right sides of the top of the two connecting crossbars 1212. A motor 1215 is fixedly connected to the inner center of the left side upright plate 1211. A track 1216 is fitted onto the output end of the motor 1215. A transmission disc 1217 is fitted onto the top of the inner wall 1216. Top connecting plates 12110 are fixedly connected to the front and rear sides of the top of the two annular guide discs 1214. Guide blocks 12111 are fixedly connected to the middle of the front side of the outer sides of the two annular guide discs 1214. L-shaped guide blocks 12112 are fixedly connected to the top and bottom of the two guide blocks 12111. Outer rotating rings 12116 are rotatably connected to the inner walls of the two annular guide discs 1214. Outer rotating ring connecting rods 12114 are fixedly connected to the front and rear sides of the middle of the inner walls of the two outer rotating rings 12116. A shaft rotating block 12113 is fixedly connected to the inner side of the left and right sets of outer rotating ring connecting rods 12114. The rear sides of the two rear outer rotating ring connecting rods 12114 are fixedly connected to... The test bench has a stop block 12115. The tops of the two top connecting plates 12110 are fixedly connected to the left and right sides of the bottom of the test bench base plate 21. The inner wall of the transmission disk 1217 is fixedly connected to a columnar horizontal rotating rod 1218. The left and right ends of the columnar horizontal rotating rod 1218 are fixedly connected to the inner sides of the two shaft rotating blocks 12113. The left and right sides of the outer wall of the columnar horizontal rotating rod 1218 are fixedly connected to gears 1219. The clamping assembly 122 includes a push-pull plate 1221. The left and right sides of the front side of the push-pull plate 1221 are fixedly connected to clamping member upright plates 1222. The top and bottom of the two clamping member upright plates 1222 are fixedly connected to guide rod connecting blocks 1223. The inner sides of the left and right sets of guide rod connecting blocks 1223 are fixedly connected to guide rods 1224.The front sides of both sets of left and right guide rods 1224 extend to the rear sides of both sets of left and right L-shaped guide blocks 12112. A columnar push-pull rod 1225 is fixedly connected to the center of the front side of each of the two clamping member upright plates 1222. The front ends of both columnar push-pull rods 1225 extend to the front sides of both guide blocks 12111 and are fixedly connected to elliptical slide plates 1227. A columnar push-pull rod connecting block 1226 is fixedly connected to the inner side of each of the two elliptical slide plates 1227. The inner walls of both columnar push-pull rod connecting blocks 1226 are fitted onto the outer walls of both abutments 12115. The outer walls of both clamping member upright plates 1222 are slidably connected to the inner walls of the guide grooves 112 opened in the concave plate 111. The left and right sides of the rear side of the push-pull plate 1221 are fixed... A semi-circular clamping plate connecting block 1228 is connected to the back of each of the two semi-circular clamping plate connecting blocks 1228. L-shaped guide blocks 1229 are fixedly connected to the left and right sides of the back of the push-pull plate 1221. L-shaped sliding rods 12210 are fixedly connected to the inner sides of each of the two V-shaped connecting blocks 12212. The outer walls of the rear sides of the two L-shaped sliding rods 12210 are slidably connected to the inner walls of the two second guide grooves 113 opened in the concave plate 111. Second semi-circular clamping plate connecting blocks 12213 are fixedly connected to the front of each of the two V-shaped connecting blocks 12212. Second semi-circular clamping plates 12214 are fixedly connected to the front of each of the two second semi-circular clamping plate connecting blocks 12213. Two L-shaped sliding rods 12219 are also fixedly connected to the back of the push-pull plate 1221. The outer walls of 210 are slidably connected to the inner sides of two L-shaped guide plates 1213. A rack rod 12211 is fixedly connected to the top front side of each of the two L-shaped sliding rods 12210. The top of each rack rod 12211 meshes with the outer walls of two gears 1219. An interface rotating block 12215 is rotatably connected to the top rear side of the inner side of the two L-shaped sliding rods 12210. An interface 12216 is fixedly connected to the inner wall of the interface rotating block 12215. The rear end of the interface 12216 is fixedly connected to the end of the pump body connecting pipe 119 away from the through valve 118. The test bench 2 includes a test bench base plate 21. A control panel 22 is fixedly connected to the top left side of the test bench base plate 21. An airtightness test chamber 23 is fixedly connected to the top center of the test bench base plate 21. A flow rate negative pressure test tank 24 is fixedly connected to the top of the test platform base plate 21 on the right side of the airtightness test chamber 23. A noise tester 28 is fixedly connected to the top of the test platform base plate 21 on the right side of the flow rate negative pressure test tank 24. A pipe 26 is fixedly connected to the top of the airtightness test chamber 23. The end of the pipe 26 away from the airtightness test chamber 23 is fixedly connected to the outer wall of the flow rate negative pressure test tank 24. A flow rate recording table 25 is fixedly connected to the top of the flow rate negative pressure test tank 24. A second pipe 27 is fixedly connected to the front side of the outer wall of the flow rate negative pressure test tank 24. The end of the second pipe 27 away from the flow rate negative pressure test tank 24 is fixedly connected to the front side of the noise tester 28. A third pipe 29 is fixedly connected to both sides of the rear side of the noise tester 28.The ends of the two third pipes 29 furthest from the noise tester 28 are fixedly connected to both sides of the front of the pump body connector 119. The outer walls of the two third pipes 29 are movably connected to both sides of the top front of the L-shaped pipe support plate 117. A noise inlet pipe 210 is fixedly connected to the outside of the noise tester 28. The sound insulation component 3 includes a sound insulation housing 31. Sound insulation housing slide rods 32 are fixedly connected to the left and right sides of the bottom of the sound insulation housing 31. The outer walls of the two sound insulation housing slide rods 32 are slidably connected to the outside of the two guide side plates 115. Sound insulation housing pull rods 33 are fixedly connected to both sides of the middle bottom of the sound insulation housing 31. The front tops of the two sound insulation housing pull rods 33 are fixedly connected to the rear bottoms of the two L-shaped slide rods 12210. The middle right side of the sound insulation housing 31 is fixedly connected to the end of the noise inlet pipe 210 furthest from the noise tester 28. When performing performance testing on the diaphragm air pump, the diaphragm air pump is first placed on top of the concave plate 111. At this time, the diaphragm air pump is inside the two semi-circular clamping plates 1229 and the two second semi-circular clamping plates 12214. Then, the motor 1215 is started. After the motor 1215 starts, it drives the transmission disc 1217 to rotate through the track 1216, which in turn causes the columnar horizontal rotating rod 1218 to rotate. The two gears 1219 on the columnar horizontal rotating rod 1218 rotate accordingly. The gears 1219 mesh with the rack rod 12211, driving the two L-shaped sliding rods 12210 to slide in the second guide groove 113 of the concave plate 111. When the L-shaped sliding rods 12210 move, they pull the V-shaped connecting block 12212, the second semi-circular clamping plate connecting block 12213, and the second semi-circular clamping plate 12214 to move forward. At the same time, the columnar horizontal rotating rod 1218 rotates, driving the shafts at both ends. During the rotation of the rotating shaft of the central rotating block 12113, the outer rotating ring 12116 is driven to rotate on the inner wall of the annular guide plate 1214 via the outer rotating ring connecting rod 12114. The rotation of the outer rotating ring 12116 causes the abutment block 12115 to make a circular motion. The abutment block 12115 slides within the elliptical slide plate 1227, pushing the elliptical slide plate 1227 to move backward. The elliptical slide plate 1227 moves backward via the columnar pusher. The pull rod connecting block 1226 and the columnar push-pull rod 1225 drive the clamping member upright plate 1222 to slide backward in the guide groove 112. When the clamping member upright plate 1222 moves, it drives the semi-circular clamping plate connecting block 1228 and the semi-circular clamping plate 1229 to move backward. In this way, the two semi-circular clamping plates 1229 and the two second semi-circular clamping plates 12214 approach each other, thereby clamping and fixing the diaphragm air pump placed on the top of the concave plate 111. After the diaphragm air pump is fixed, it starts to work. The gas it produces is transmitted through the pump body connector 119. Part of the gas enters the noise tester 28 through the interface 12216 and the third pipe 29. The noise tester 28 tests the noise generated by the gas flow and records the data. Another part of the gas enters the air tightness test chamber 23 through the pump body connector 119 and the valve 118. The air tightness of the diaphragm air pump is tested in the air tightness test chamber 23. The tested gas enters the flow negative pressure test tank 24 through the pipe 26. The flow negative pressure test tank 24 tests the flow rate and negative pressure of the gas. The flow record table 25 records the flow rate data. At the same time, part of the gas in the flow negative pressure test tank 24 re-enters the noise tester 28 through the second pipe 27 for auxiliary noise testing. During the test, the soundproof housing 31 slides on the outside of the guide side plate 115 via the soundproof housing slide rod 32, and moves with the soundproof housing pull rod 33 as the L-shaped slide rod 12210 moves, always enclosing the diaphragm air pump inside, achieving a good sound insulation effect and reducing the interference of external noise on the test results. The control panel 22 is used to control the start and stop of the entire test process and display various test data, so that the operator can keep track of the performance test status of the diaphragm air pump in real time.
[0022] Working principle of the invention: When testing the performance of the diaphragm air pump, the diaphragm air pump is first placed on top of the concave plate 111. At this time, the diaphragm air pump is located inside the two semi-circular clamping plates 1229 and the two second semi-circular clamping plates 12214. Then, the motor 1215 is started. The motor 1215 drives the transmission disc 1217 to rotate through the track 1216, which in turn causes the columnar horizontal rotating rod 1218 to rotate. The two gears 1219 on the columnar horizontal rotating rod 1218 rotate accordingly and mesh with the rack rod 12211, driving the two L-shaped sliding rods 12210 to slide in the second guide groove 113 of the concave plate 111. When the L-shaped sliding rods 12210 move, they pull the V-shaped connecting block 12212 and the second semi-circular clamping plate connecting block. 12213 and the second semi-circular clamping plate 12214 move forward. Simultaneously, the rotation of the columnar horizontal rotating rod 1218 drives the rotation of the two end pivot blocks 12113. During rotation, the pivot blocks 12113, through the outer rotating ring connecting rod 12114, drive the outer rotating ring 12116 to rotate on the inner wall of the annular guide plate 1214. The rotation of the outer rotating ring 12116 causes the abutment block 12115 to perform circular motion. The abutment block 12115 slides within the elliptical slide plate 1227, pushing the elliptical slide plate 1227 to move backward. The elliptical slide plate 1227, through the columnar push-pull rod connecting block 1226 and the columnar push-pull rod 1225, drives the clamping member upright plate 1222 to slide backward within the guide groove 112. The clamping member upright plate 1222 moves... When activated, the semi-circular clamping plate connecting block 1228 and the semi-circular clamping plate 1229 move backward, bringing the two semi-circular clamping plates 1229 and the two second semi-circular clamping plates 12214 closer together, thus clamping and fixing the diaphragm air pump placed on top of the concave plate 111. After fixing the diaphragm air pump, it starts to work, and the gas it generates is transmitted through the pump body connector 119. Part of the gas enters the noise tester 28 through the interface 12216 and the third pipe 29. The noise tester 28 tests the noise generated by the gas flow and records the data. The other part of the gas enters the airtightness test chamber 23 through the pump body connector 119 and the valve 118. The airtightness of the diaphragm air pump is tested in the airtightness test chamber 23. After testing, the gas enters the flow negative pressure test tank 24 through pipe 26. The flow negative pressure test tank 24 tests the flow rate and negative pressure of the gas, and the flow record table 25 records the flow data. At the same time, part of the gas in the flow negative pressure test tank 24 enters the noise tester 28 again through the second pipe 27 for auxiliary noise testing. During the test, the sound insulation shell 31 slides on the outside of the guide side plate 115 through the sound insulation shell slide rod 32, and moves with the movement of the sound insulation shell pull rod 33 along with the movement of the L-shaped slide rod 12210, always enclosing the diaphragm air pump inside, achieving a good sound insulation effect and reducing the interference of external noise on the test results. The control panel 22 is used to control the start and stop of the entire test process and display various test data.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. An integrated tool for quickly testing the performance of a diaphragm air pump, comprising a base (1), characterized in that: The top front side of the base (1) is fixedly connected with a test table (2), and the top rear side of the base (1) is provided with a sound insulation piece (3); The base (1) comprises a placing assembly (11), and the inner side of the front side of the placing assembly (11) is provided with a fixing assembly (12); The test table (2) comprises a test table bottom plate (21), the top left side of the test table bottom plate (21) is fixedly connected with a control screen (22), the top middle part of the test table bottom plate (21) is fixedly connected with an airtightness test box (23), the top of the test table bottom plate (21) is fixedly connected with a flow negative pressure test tank (24) on one side to the right of the airtightness test box (23), and the top of the test table bottom plate (21) is fixedly connected with a noise tester (28) on one side to the right of the flow negative pressure test tank (24).
2. The integrated tooling for rapid testing of diaphragm gas pump performance according to claim 1, wherein: The placing assembly (11) comprises a concave plate (111), guide grooves (112) are formed in the left and right sides of the inner side of the front side of the concave plate (111), second guide grooves (113) are formed in the left and right sides of the middle part of the rear side of the concave plate (111), L-shaped side vertical plates (114) are fixedly connected to the front and rear sides of the left and right sides of the concave plate (111), and guide side plates (115) are fixedly connected to the middle parts of the outer sides of the left and right groups of L-shaped side vertical plates (114).
3. The integrated tooling for rapid testing of diaphragm gas pump performance according to claim 2, wherein: The rear side of the middle part of the right side of the concave plate (111) is fixedly connected with a through valve connecting rod (116), the middle part of the front side of the through valve connecting rod (116) is fixedly connected with an L-shaped pipeline supporting plate (117), the top of the through valve connecting rod (116) is fixedly connected with a through valve (118), the rear side of the through valve (118) is fixedly connected with a pump body connecting pipe (119).
4. The integrated tooling for rapid testing of diaphragm gas pump performance of claim 1, wherein: The fixing assembly (12) comprises a clamping control assembly (121), the clamping control assembly (121) is provided with a clamping assembly (122) on the rear side, and the clamping control assembly (121) is arranged on the inner side of the front side of the concave plate (111).
5. The integrated tooling for rapid testing of diaphragm gas pump performance according to claim 4, wherein: The clamping control assembly (121) comprises two side vertical plates (1211), the front and rear sides of the top of each of the two side vertical plates (1211) are fixedly connected with a connecting horizontal rod (1212), the left and right sides of each of the two connecting horizontal rods (1212) are fixedly connected with a ring-shaped guide disc (1214), the left and right sides of the top of each of the two connecting horizontal rods (1212) are fixedly connected with an L-shaped guide plate (1213), the inner side of the middle part of the left side vertical plate (1211) is fixedly connected with a motor (1215), the output end of the motor (1215) is sleeved with a track (1216), and the top of the inner wall of the track (1216) is sleeved with a transmission disc (1217).
6. The integrated tooling for rapid testing of diaphragm gas pump performance according to claim 5, wherein: Two top sides of the two ring type guide discs (1214) are fixedly connected with top connecting plates (12110), the front sides of the outer sides of the two ring type guide discs (1214) are fixedly connected with guide blocks (12111), the top and bottom of the two guide blocks (12111) are fixedly connected with L-shaped guide blocks (12112), the inner walls of the two ring type guide discs (1214) are rotatably connected with outer rotating rings (12116), the front and rear sides of the middle of the inner walls of the two outer rotating rings (12116) are fixedly connected with outer rotating ring connecting rods (12114), the inner sides of the left and right groups of outer rotating ring connecting rods (12114) are fixedly connected with shaft core rotating blocks (12113), the outer sides of the rear sides of the two outer rotating ring connecting rods (12114) are fixedly connected with resisting blocks (12115), and the top of the two top connecting plates (12110) are fixedly connected on the left and right sides of the bottom of the test bench bottom plate (21).
7. The integrated tooling for rapid testing of diaphragm gas pump performance of claim 5, wherein: The inner wall of the transmission disc (1217) is fixedly connected with a columnar transverse rotating rod (1218), the left and right ends of the columnar transverse rotating rod (1218) are fixedly connected on the inner sides of the two shaft core rotating blocks (12113), and the left and right sides of the outer wall of the columnar transverse rotating rod (1218) are fixedly connected with gear wheels (1219).
8. The integrated tooling for rapid testing of diaphragm gas pump performance of claim 4, wherein: The clamping assembly (122) comprises a push-pull plate (1221), the left and right sides of the front side of the push-pull plate (1221) are fixedly connected with clamping piece vertical plates (1222), the top and bottom of the two clamping piece vertical plates (1222) are fixedly connected with guide rod connecting blocks (1223), the inner sides of the left and right two groups of guide rod connecting blocks (1223) are fixedly connected with guide rods (1224), the front sides of the left and right two groups of guide rods (1224) extend to the rear sides of the left and right two groups of L-shaped guide blocks (12112), the front ends of the two clamping piece vertical plates (1222) are fixedly connected with columnar push-pull rods (1225), the front ends of the two columnar push-pull rods (1225) extend to the front sides of the two guide blocks (12111) and are fixedly connected with oval sliding groove plates (1227), the inner sides of the two oval sliding groove plates (1227) are fixedly connected with columnar push-pull rod connecting blocks (1226), the inner walls of the two columnar push-pull rod connecting blocks (1226) are sleeved on the outer walls of the two abutting blocks (12115), the outer walls of the two clamping piece vertical plates (1222) are slidingly connected with the inner walls of the guide grooves (112) formed in the concave plate (111), the left and right sides of the rear side of the push-pull plate (1221) are fixedly connected with semicircular clamping plate connecting blocks (1228), the rear sides of the two semicircular clamping plate connecting blocks (1228) are fixedly connected with semicircular clamping plates (1229), the left and right sides of the rear side of the push-pull plate (1221) are provided with L-shaped guide blocks (12112), the inner sides of the two V-shaped connecting blocks (12212) are fixedly connected with L-shaped sliding rods (12210), the outer walls of the rear sides of the two L-shaped sliding rods (12210) are slidingly connected with the inner walls of the two second guide grooves (113) formed in the concave plate (111), the front sides of the two V-shaped connecting blocks (12212) are fixedly connected with second semicircular clamping plate connecting blocks (12213), the front sides of the two second semicircular clamping plate connecting blocks (12213) are fixedly connected with second semicircular clamping plates (12214), the outer walls of the two L-shaped sliding rods (12210) are slidingly connected with the inner sides of the two L-shaped guide plates (1213), the top front sides of the two L-shaped sliding rods (12210) are fixedly connected with rack rods (12211), the top of the rack rod (12211) is engaged with the outer wall of the two gear wheels (1219), the rear top sides of the inner sides of the two L-shaped sliding rods (12210) are rotatably connected with interface turn blocks (12215), the inner wall of the interface turn block (12215) is fixedly connected with an interface (12216), and the rear end of the interface (12216) is fixedly connected with the pump body connecting pipe (119) away from the valve (118).
9. The integrated tooling for rapid testing of diaphragm gas pump performance of claim 1, wherein: The top of the airtight test box (23) is fixedly connected with a pipeline (26), one end of the pipeline (26) away from the airtight test box (23) is fixedly connected with the outer wall of the flow negative pressure test tank (24), the top of the flow negative pressure test tank (24) is fixedly connected with a flow recording table (25), the outer wall of the front side of the flow negative pressure test tank (24) is fixedly connected with a second pipeline (27), one end of the second pipeline (27) away from the flow negative pressure test tank (24) is fixedly connected with the front side of the noise tester (28), the rear side of the noise tester (28) is fixedly connected with a third pipeline (29) on both sides, one end of the two third pipelines (29) away from the noise tester (28) is fixedly connected with the front side of the pump body connecting pipe (119) on both sides, the outer wall of the two third pipelines (29) is movably connected with the L-shaped pipeline supporting plate (117) on both sides of the top of the front side, and the outer side of the noise tester (28) is fixedly connected with a noise access pipeline (210).
10. The integrated tooling for rapid testing of diaphragm gas pump performance of claim 1, wherein: The sound insulation piece (3) comprises a sound insulation shell (31), the left and right sides of the bottom of the sound insulation shell (31) are fixedly connected with sound insulation shell sliding rods (32), the outer walls of the two sound insulation shell sliding rods (32) are slidably connected with the outer sides of the two guide side plates (115), the left and right sides of the middle of the bottom of the sound insulation shell (31) are fixedly connected with sound insulation shell pull rods (33), the top of the front side of the two sound insulation shell pull rods (33) is fixedly connected with the bottom of the rear side of the two L-shaped sliding rods (12210), and the right middle of the sound insulation shell (31) is fixedly connected with one end of the noise access pipeline (210) away from the noise tester (28).
Citation Information
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