Silencing and energy-saving method and device for high-fire stove
The three-stage noise reduction design of the enclosure structure solves the problems of high noise and high energy consumption during high-power stove combustion, achieving noise reduction and thermal efficiency improvement, while extending the service life of key components and facilitating maintenance.
Patent Information
- Application Number
- CN202511977943.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-03-17
AI Technical Summary
High-powered stoves produce rapid airflow and loud noise, which negatively impacts the chef's working environment and physical and mental health, and also consume a lot of energy.
The device adopts a cover structure, including a gathering cover and a connecting cover. The bottom of the connecting cover has a detachable sound-absorbing component, and it is equipped with ventilation components and sound-absorbing aggregate. Through the three-stage sound-absorbing structure of sealing plate, ventilation strip and sound-absorbing aggregate, the sound energy of the airflow is dispersed and the energy is concentrated and burned under the gathering cover.
It significantly reduces combustion noise, improves thermal efficiency, extends the life of key components, and facilitates cleaning and maintenance.
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Figure CN121677013A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of sound attenuation and energy saving of fierce fire stoves, and particularly relates to a sound attenuation and energy saving method and device for fierce fire stoves. BACKGROUND
[0002] As the core equipment of commercial kitchens, fierce fire stoves have high combustion power and fierce fire, but two prominent problems exist, first, the airflow speed is fast and the noise is loud during combustion, especially in the kitchen environment where multiple stoves work at the same time, the high-decibel continuous noise seriously affects the working environment and physical and mental health of the chefs. SUMMARY
[0003] The technical problem to be solved by the present application is that the airflow speed is fast and the noise is loud during combustion of fierce fire stoves, which consumes a lot of energy and affects the working environment and physical and mental health of the chefs.
[0004] In order to achieve the above functions, the technical scheme adopted by the present application is as follows: a sound attenuation and energy saving device for fierce fire stoves, comprising a cover body, the cover body is composed of a converging cover for converging flames and a connecting cover for mounting and fixing; a sound attenuation member is detachably arranged at the bottom of the connecting cover; a fire coal gas injection hole and an ignition needle hole are formed in the side wall of the bottom of the connecting cover; heat insulation protection plates are arranged on the inner side wall of the connecting cover outside the fire coal gas injection hole and the ignition needle hole.
[0005] Preferably, the sound attenuation member comprises a ring-shaped supporting ring, a ventilation component is placed on the supporting ring, and a high-temperature-resistant granular sound attenuation aggregate is laid on the ventilation component.
[0006] Preferably, the ventilation component is a plurality of high-temperature-resistant ventilation strips arranged at intervals along the circumference of the supporting ring, ventilation gaps are formed between adjacent ventilation strips, a plurality of ventilation strips are arranged in a long strip shape, and a plurality of ventilation strips at the center are fixed with a blocking disc at the bottom, the mixed gas of coal gas and air is dispersed by the blocking disc after being injected from the furnace core and is dispersedly discharged from the ventilation gaps between the ventilation strips, avoiding aggregation and large discharge, and after being dispersedly discharged, the mixed gas is further dispersed through the gaps between the sound attenuation aggregates to further attenuate the sound.
[0007] Preferably, the ventilation component is a hole plate, the central region of the hole plate is blocked, and the hole plate is clamped on the supporting ring.
[0008] Preferably, the ventilation component is a disc-shaped plate concave downward at the center, a plurality of through holes are arranged on the outer periphery of the disc-shaped plate, and the top of the disc-shaped plate is clamped on the supporting ring.
[0009] Preferably, the particle size of the sound attenuation aggregate is 3mm-8mm, and the sound attenuation aggregate is made of high-aluminum material.
[0010] Preferably, a high-temperature-resistant sealing pad is arranged on the furnace core supporting surface during installation, the fire gas injection hole is used to install a fire gas nozzle with an L-shaped outlet end, and the ignition needle hole is used to install an ignition needle penetrating from below the furnace core.
[0011] The application further discloses a sound-damping and energy-saving method of the fierce fire stove.
[0012] S1: the bottom of the furnace core is connected with a fan through a pipeline, and a high-temperature-resistant sealing pad is arranged on the supporting surface of the furnace core; a through hole is formed in the supporting surface of the furnace core at a side position of the furnace core, and is used for leading out a pipeline.
[0013] S2: the connecting cover bottom of the cover body is crimped and fixed on the high-temperature-resistant sealing pad; sound-damping aggregates are laid on the ventilation strip of the sound-damping member, and the sound-damping member is installed on the inner side of the connecting cover bottom;
[0014] S3: the ignition needle is led out from the through hole and is upwardly inserted and fixed in the ignition needle hole, and the connecting wire of the ignition needle is connected with an ignition controller;
[0015] S4: the top outlet of the fire gas nozzle is bent and formed, and is clamped into the fire gas injection hole, so that the fire gas nozzle and the ignition needle are surrounded by corresponding heat insulation protection plates; the bottom end of the fire gas nozzle is connected with a pipeline leading out from the through hole to a main gas supply pipeline, and the main gas supply pipeline is provided with a controlled fire valve and an electromagnetic valve.
[0016] During work, the mixed gas of the coal gas and air ejected from the furnace core is first radially dispersed by impacting the blocking disc, is further divided by flowing through the ventilation gap, and is finally passed through the pores between the sound-damping aggregate layers, so that the sound-damping is realized in stages in the process, and then the energy is gathered for combustion under the constraint of the gathering cover.
[0017] The application adopts the above structure and has the following beneficial effects:
[0018] 1. The three-stage sound-damping structure of the preliminary dispersion of the blocking disc, the gap division of the ventilation strip and the pore turbulence of the sound-damping aggregate gradually consumes the sound energy of the airflow, and significantly reduces the combustion noise.
[0019] 2. The gathering cover effectively converges the flame, improves the thermal efficiency, the specially arranged heat insulation protection plate separates the ignition needle and the fire gas nozzle from the high-temperature flame area, avoids the ablation and damage of the ignition needle and the fire gas nozzle, prolongs the service life of the key components, and improves the working reliability.
[0020] 3. The sound-damping member is designed to be detachable, so that the oil stains accumulated by the sound-damping aggregate can be easily cleaned or the aggregate can be replaced; the cover body and the furnace head are installed through the sealing pad, so that the cover body and the furnace head are convenient to disassemble and assemble, and the overall cleaning and maintenance are facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1Structure diagram of cover and sound-damping part of sound-damping and energy-saving method and device for fierce fire stove Figure 1 ;
[0022] Figure 2 Structure diagram of cover and sound-damping part of sound-damping and energy-saving method and device for fierce fire stove Figure 2 ;
[0023] Figure 3 Sectional view of use state of sound-damping and energy-saving method and device for fierce fire stove Figure 1 ;
[0024] Figure 4 Sectional view of use state of sound-damping and energy-saving method and device for fierce fire stove Figure 1 ;
[0025] Figure 5 Use state one of sound-damping and energy-saving method and device for fierce fire stove
[0026] Figure 6 Use state two of sound-damping and energy-saving method and device for fierce fire stove
[0027] Figure 7 Embodiment one of ventilation part of sound-damping and energy-saving method and device for fierce fire stove
[0028] Figure 8 Embodiment two of ventilation part of sound-damping and energy-saving method and device for fierce fire stove
[0029] Figure 9 Embodiment three of ventilation part of sound-damping and energy-saving method and device for fierce fire stove
[0030] Wherein, 1, cover, 2, gathering cover, 3, connecting cover, 4, sound-damping part, 5, fire kindling gas injection hole, 6, ignition needle hole, 7, heat insulation protection plate, 8, supporting ring, 9, ventilation part, 10, plugging disc, 11, granular sound-damping aggregate, 12, high-temperature-resistant sealing gasket, 13, furnace core, 14, ignition needle, 15, fire kindling gas nozzle. DETAILED DESCRIPTION
[0031] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present application.
[0032] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "linkage" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0033] As shown in Figure 1 and 4 The sound attenuation energy-saving method and device of the fierce fire stove provided by the present application comprises a cover body 1 arranged above the stove core 13, which is composed of a converging cover 2 at the upper part and a connecting cover 3 at the lower part by welding or integrally forming, and the converging cover 2 is in the shape of a gradually expanding cone or arc, which is used for converging the flame and improving the heating area and thermal efficiency of the bottom of the pot.
[0034] As shown in Figures 1-2 The bottom inner side of the connecting cover 3 is detachably provided with a sound attenuation member 4 by buckle, screw or clay, which comprises a ring-shaped supporting ring 8, and a ventilation component 9 is arranged on the supporting ring 8, and high-temperature-resistant granular sound attenuation aggregate 11 is laid on the ventilation component 9, the particle size of the sound attenuation aggregate is 3mm-8mm, and it is made of high-aluminum material. Because the temperature of the sound attenuation aggregate after high-temperature burning is higher than the temperature of the original stove, it can save gas.
[0035] As shown in Figure 7 As the first embodiment of the present application, the ventilation component 9 is a plurality of high-temperature-resistant ventilation strips arranged along the circumference of the supporting ring 8 at intervals, ventilation gaps are formed between adjacent ventilation strips, the ventilation strips are arranged in the shape of a long strip, and a plurality of ventilation strips at the center are fixed with a blocking disc 10 at the bottom, which is arranged in the shape of a cone, and the blocking disc 10 is close to the center of the stove core 13, and uniform ventilation gaps are left between adjacent ventilation strips 9, and the sound attenuation aggregate 11 is laid in the area surrounded by the ventilation strips 9 during installation and use.
[0036] As shown in Figure 8 As the second embodiment of the present application, the ventilation component 9 is a hole plate, the central area of the hole plate is blocked, and the hole plate is clamped on the supporting ring 8.
[0037] As shown in Figure 9 As the third embodiment of the present application, the ventilation component 9 is a disc-shaped plate with a downward recess at the center, a plurality of through holes are arranged on the outer periphery of the disc-shaped plate, and the top of the disc-shaped plate is clamped on the supporting ring 8.
[0038] As shown in Figure 2As shown, two holes are opened on the bottom outer wall of the connecting cover 3, which are the gas injection hole 5 and the ignition needle hole 6 respectively. On the inner wall of the connecting cover 3, two high-temperature-resistant stainless steel plates are welded as heat insulation protection plates 7 respectively.
[0039] As shown, Figures 3-4 When installed, a high-temperature-resistant ceramic fiber sealing gasket 12 is first placed on the supporting surface of the furnace core 13 of the fierce fire stove. A through hole is opened on the supporting surface of the furnace head at the side position of the furnace head, which is used for pipeline leading out. Then, the bottom of the connecting cover 3 is aligned and pressed on the sealing gasket 12 to realize sealed connection and prevent the flame and heat from leaking from the bottom.
[0040] As shown, Figure 2 and 6 Next, the ignition needle 14 is led out from below the furnace head through the through hole and inserted into the ignition needle hole 6, with the ignition tip located on the inner side of the heat insulation protection plate 7. Similarly, the outlet end of the fire gas nozzle 15 with the top bent into an L shape is inserted into the gas injection hole 5, and the bottom end of the gas inlet pipeline is also led out to the furnace body below through the through hole. The pipelines of the ignition needle 14 and the fire gas nozzle 15 are connected to the control system and the gas pipeline respectively, and the main body part of the fire gas nozzle 15 is surrounded by another heat insulation protection plate 7.
[0041] When working, the fan (not shown in the figure) sprays the mixed gas of air and gas upward from the nozzle of the furnace core 13. The mixed gas flow first vertically impacts the center of the blocking disc 10 and is forced to change direction, spreading radially around. The diffused gas flow is then divided into multiple small streams through multiple narrow ventilation gaps. These streams then flow into the zigzag and porous channels formed by the sound-absorbing aggregate 11, generating a large amount of turbulence and friction. A large amount of sound energy is consumed in this process, thereby achieving significant noise reduction. After the sound-absorbing treatment, the gas flow meets the ignition flame sprayed from the fire gas nozzle 15 and burns stably and centrally under the constraint of the converging cover 2, and the heat energy is efficiently utilized. During the whole process, the heat insulation protection plate 7 effectively blocks the direct roasting of the main flame to the ignition needle 14 and the fire gas nozzle 15, ensuring the safety and stability of long-term use.
[0042] The above describes the present application and its embodiments, which are not limited. The embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, without creative design, similar structure and embodiments of the technical solution can be designed and belong to the protection scope of the present application.
Claims
1. A sound reducing energy saving device for a high flame cooking range, characterized by: The utility model provides a kind of flame cover, including cover (1), the cover (1) is connected by the converging cover (2) for converging flame and the connecting cover (3) for installing fixed connection upper and lower connection;The bottom of the connecting cover (3) is detachably provided with sound reduction member (4);The bottom side wall of the connecting cover (3) is provided with fire coal gas injection hole (5) and ignition needle hole (6);The inner side wall of the connecting cover (3) is provided with heat insulation protection plate (7) on the outside of the fire coal gas injection hole (5) and ignition needle hole (6) respectively.
2. The noise reducing energy saving device for a fierce fire stove as claimed in claim 1, wherein: The sound reduction member (4) includes a ring-shaped supporting ring (8);The supporting ring (8) is placed with ventilation component (9), and the ventilation component (9) is paved with high-temperature-resistant granular sound reduction aggregate (11).
3. The noise reducing energy saving device for a fierce fire stove as claimed in claim 2, characterized in that: The ventilation component (9) is a plurality of high-temperature-resistant ventilation strips arranged circumferentially on the supporting ring (8), ventilation gaps are formed between adjacent ventilation strips, a plurality of ventilation strips are arranged in a long strip shape, and a plurality of ventilation strips at the center are fixed with a blocking disc (10) at the bottom.
4. The noise reducing energy saving device for a gas hob as claimed in claim 2, wherein: The ventilation component (9) is a perforated plate, the central region of the perforated plate is blocked, and the perforated plate is clamped on the supporting ring (8).
5. The noise reducing energy saving device for a gas hob as claimed in claim 2, wherein: The ventilation component (9) is a downwardly concave disc-shaped plate, a plurality of through holes are provided on the outer periphery of the disc-shaped plate, and the top of the disc-shaped plate is clamped on the supporting ring (8).
6. The noise reducing energy saving device for a gas hob as claimed in claim 2, wherein: The particle size of the sound reduction aggregate (11) is 3mm-8mm, and the sound reduction aggregate (11) is made of high-aluminum material.
7. The noise reducing energy saving device for a gas hob as claimed in claim 1, wherein: A high-temperature-resistant sealing gasket (12) is provided on the supporting surface of the furnace core (13) during installation.
8. The noise reducing energy saving device for a gas hob as claimed in claim 1, wherein: The fire coal gas injection hole (5) is used for installing a fire gas nozzle (15) with an L-shaped outlet end, and the ignition needle hole (6) is used for installing an ignition needle (14) penetrating from below the furnace core (13).
9. The method of claim 1-5, wherein the method is for a high fire stove. The method comprises the following steps: S1: connect the bottom of the furnace core (13) to the fan through a pipeline, and provide a high-temperature-resistant sealing gasket (12) on the supporting surface of the furnace core (13); at a position beside the furnace core (13), a through hole is formed on the supporting surface of the furnace core (13) for pipeline outlet. S2: press-connect the bottom of the connecting cover (3) of the cover (1) to the high-temperature-resistant sealing gasket (12); lay the sound reduction aggregate (11) on the ventilation strips (9) of the sound reduction member (4), and install the sound reduction member (4) on the inner side of the bottom of the connecting cover (3); S3: penetrate the ignition needle (14) from below the through hole and upwardly into the ignition needle hole (6), and connect the wire of the ignition needle (14) to the ignition controller. S4: bend the top outlet of the fire gas nozzle (15) and clamp it into the fire coal gas injection hole (5), so that the fire gas nozzle (15) is surrounded by the corresponding heat insulation protection plate (7) together with the ignition needle (14); connect the bottom end of the fire gas nozzle (15) to the main gas supply pipeline through a pipeline penetrating the through hole, and provide a controlled fire valve and solenoid valve on the main gas supply pipeline.