A ceramic particle welding wire forming machine for roll surfaces of a roll press

Abstract

The present application relates to the technical field of welding wire forming, in particular to a ceramic particle welding wire forming machine for roll surface of a rolling machine, comprising a wire drawing mechanism; further comprising a forming mechanism and a cleaning mechanism, the wire drawing mechanism is installed on the forming mechanism, and the cleaning mechanism is installed on the wire drawing mechanism; the blank is drawn into a flat outer layer welding wire through the wire drawing mechanism, the surface of the outer layer welding wire is cleaned and dried through the cleaning mechanism, the center welding wire is transported through the forming mechanism, the outer layer welding wire is spirally wound on the center welding wire through the cooperation of the wire drawing mechanism and the forming mechanism, the outer layer welding wire wraps the center welding wire, then the whole welding wire is formed, the formed welding wire can be directly used when welding a gap with moderate width, the outer layer welding wire is stripped when welding a fine gap, the center welding wire is used for welding, the outer layer welding wire is used for welding when welding a deep gap, so that the practicability of the equipment is improved.

Description

Technical Field

[0001] This invention relates to the technical field of welding wire forming, and in particular to a ceramic particle welding wire forming machine for the roller surface of a roller press. Background Technology

[0002] Ceramic particle welding wire is mainly made of a mixture of metal matrix and ceramic particles and other materials. Existing ceramic particle welding wires, such as the aluminum alloy welding wire containing ceramic particles disclosed in the invention patent with publication number CN111139385B and the ceramic particle welding wire for roller surface of roller press disclosed in the invention patent with publication number CN114700654A, are mainly used in the welding of some ceramic parts such as ceramic rollers. Traditional ceramic particle welding wire is generally made by drawing the blank into welding wire.

[0003] However, when using the wire drawing process to produce welding wire, it was found that a single shape of welding wire is not convenient to be applied to different types of welds, such as gaps of different widths and depths. Wider gaps require thicker welding wires, narrower gaps require thinner welding wires, and deeper gaps require flatter welding wires. This forces users to purchase a variety of different types of welding wires, resulting in poor practicality. Therefore, there is an urgent need for a ceramic particle welding wire forming machine for the roller surface of a roller press to produce welding wires that can adapt to different types of gaps. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the present invention provides a ceramic particle welding wire forming machine for the roller surface of a roller press. This machine uses a wire drawing mechanism to draw the blank into a flat outer layer welding wire, a cleaning mechanism to clean and dry the surface of the outer layer welding wire, and a forming mechanism to transport the central welding wire. Simultaneously, the wire drawing and forming mechanisms work together to spirally wind the outer layer welding wire onto the central welding wire, thus wrapping the outer layer welding wire around the central welding wire and forming the welding wire as a whole. The formed welding wire can be used directly for welding gaps of moderate width. For welding narrower gaps, the outer layer welding wire is peeled off, and the central welding wire is used for welding. For welding deeper gaps, the outer layer welding wire is used, thereby improving the practicality of the equipment.

[0005] The present invention provides a ceramic particle welding wire forming machine for the roller surface of a roller press, comprising a wire drawing mechanism; further comprising a forming mechanism and a cleaning mechanism, wherein the wire drawing mechanism is mounted on the forming mechanism and the cleaning mechanism is mounted on the wire drawing mechanism;

[0006] The wire drawing mechanism shapes the outer layer welding wire, the cleaning mechanism cleans the outer layer welding wire, and the shaping mechanism works in conjunction with the wire drawing mechanism to combine the outer layer welding wire with the center welding wire.

[0007] The blank material is drawn into flat outer welding wire by the wire drawing mechanism, and the surface of the outer welding wire is cleaned and dried by the cleaning mechanism. At the same time, the center welding wire is fed by the forming mechanism. The wire drawing mechanism and the forming mechanism work together to spirally wind the outer welding wire onto the center welding wire, so that the outer welding wire wraps around the center welding wire, and then the welding wire is formed as a whole. When welding gaps of moderate width, the formed welding wire can be used directly. When welding narrower gaps, the outer welding wire is peeled off and the center welding wire is used for welding. When welding deeper gaps, the outer welding wire is used for welding, thereby improving the practicality of the equipment.

[0008] Preferably, the wire drawing mechanism includes a support mechanism, a lubrication mechanism, a first drive motor, a first raw material shaft, a wire drawing die, two sets of conveyor shafts, a first reducer, a second drive motor, and a first guide shaft. The support mechanism is mounted on the forming mechanism. The lubrication mechanism, the first drive motor, and the first wire drawing die are all fixedly mounted on the support mechanism. The first raw material shaft is rotatably mounted on the support mechanism, and a blank is wound on the first raw material shaft. The first drive motor provides power to the first raw material shaft. The two sets of conveyor shafts and the first guide shaft are all rotatably mounted on the wire drawing die. The first reducer is fixedly mounted on the wire drawing die, and the two output ends of the first reducer are respectively connected to the two sets of conveyor shafts. One end is connected to the other, and the second drive motor is mounted on the first reducer. The output shaft of the second drive motor is connected to the input end of the first reducer. One end of the billet on the first raw material shaft passes through the lubrication mechanism and the wire drawing die, and then passes between the two sets of conveying shafts. The first drive motor runs, so that the first raw material shaft releases the billet at a uniform speed. At the same time, the second drive motor runs, and the first reducer drives the two sets of conveying shafts to rotate and transport the billet. The lubrication mechanism causes lubricating powder to adhere to the surface of the billet. After the billet passes through the wire drawing die, it becomes flat and forms the outer layer of welding wire. Then, the outer layer of welding wire is guided by the first guide shaft to enter the cleaning mechanism.

[0009] Preferably, the support mechanism includes two sets of guide rails, two sets of support rings, two sets of gear rings, two sets of reducers, two sets of drive motors, two sets of gears, and a support frame. Both sets of guide rails are installed in the forming mechanism. The two sets of support rings are slidably installed on the two sets of guide rails. The two sets of gear rings are respectively fitted onto the two sets of support rings. Both sets of reducers are installed on the forming mechanism. The two sets of drive motors are respectively installed on the two sets of reducers, and the output shafts of the two sets of drive motors are respectively connected to the input ends of the two sets of reducers. The two sets of gears are respectively installed on the output ends of the two sets of reducers, and the two sets of gears are respectively meshed with the two sets of gear rings. The support frame is installed between the two sets of support rings. By opening the two sets of drive motors, the two sets of reducers are driven, and then driven by the meshing of the two sets of gears and the two sets of gear rings, the two sets of support rings drive the support frame to rotate around the central welding wire, winding the outer layer of welding wire onto the central welding wire.

[0010] Preferably, the lubrication mechanism includes a storage tank, multiple sets of guide columns, two sets of extrusion plates, two sets of electric cylinders, two sets of springs, and a feeding mechanism. The feeding mechanism is mounted on a support frame, and the storage tank is mounted on the feeding mechanism. The storage tank has pre-reserved openings at both its left and right ends. The multiple sets of guide columns are slidably mounted on the top and bottom of the storage tank. The two sets of extrusion plates are each mounted on one end of the multiple sets of guide columns and are located inside the storage tank. The two sets of electric cylinders are each mounted inside the storage tank, and the two sets of springs are each mounted on one end of the two sets of electric cylinders. One end of each set of springs is connected to one set of extrusion plates. The feeding mechanism discharges lubricating powder into the storage tank, placing the lubricating powder between the two sets of extrusion plates. During equipment operation, the billet passes through the storage tank and is extended by the two sets of electric cylinders, causing the two sets of extrusion plates to move towards each other, bringing the lubricating powder close to the billet and coating its surface with lubricating powder.

[0011] Preferably, the feeding mechanism includes a fixed frame, a counterweight, a baffle, and a feeding valve. The fixed frame is fixedly installed on the support frame, and the storage box is rotatably installed on the fixed frame. Pins are inserted into both the storage box and the fixed frame. The counterweight and the baffle are both installed on the right side of the storage box, and the baffle is rotatably connected to the storage box. The feeding valve is installed on the left side of the storage box. During feeding, the pins inserted into the storage box and the fixed frame are removed. The weight of the counterweight causes the storage box to tilt, which in turn moves the feeding valve to the top of the storage box. The baffle is rotated to block the reserved opening on the right side of the storage box, and then the lubricating powder is discharged into the storage box through the feeding valve. The above steps are then repeated in reverse to reset the storage box.

[0012] Preferably, the cleaning mechanism includes a heating box, a neutralization box, and a drying mechanism. All three are mounted on a support frame, and the tops of the heating box and the neutralization box have multiple sets of openings. The drying mechanism is located below the heating box and the neutralization box. Alkaline solution is discharged into the heating box through the openings on the heating box, and neutralizing liquid is discharged into the neutralization box through the openings on the neutralization box. Then, the outer welding wire is guided into the heating box via a guide shaft. Simultaneously, the alkaline solution is heated in the heating box, resulting in hot alkaline cleaning of the outer welding wire surface. The cleaned outer welding wire is then sent to the neutralization box, where the neutralizing liquid neutralizes any remaining alkaline solution on the surface of the outer welding wire. Finally, the outer welding wire is sent to the drying mechanism for drying. Heating also improves the flexibility of the outer welding wire, enhancing the stability of subsequent winding.

[0013] Preferably, the drying mechanism includes a heating box, a heating element, a support column, and a second guide shaft. The heating box is mounted on a support frame and is located below the heating box and the neutralization box. The heating element is installed inside the heating box. The support column is mounted on the heating box. The second guide shaft is rotatably mounted on the support column. An inlet is provided at the top of the heating box, and an outlet is provided at the bottom of the side end of the heating box. The outer layer welding wire is passed through the heating box and heated by the heating element to dry it and increase its temperature and toughness. Then, the outer layer welding wire is guided by the second guide shaft to wind around the central welding wire.

[0014] Preferably, the heating box, neutralization box, and heating box are all provided with multiple sets of guide shafts; the multiple sets of guide shafts guide the outer layer welding wire, improve the smoothness of the outer layer welding wire passing through the heating box, neutralization box, and heating box, and increase the residence time of the outer layer welding wire in the heating box and neutralization box.

[0015] Preferably, the forming mechanism includes a frame, a fourth drive motor, a second raw material shaft, a fifth drive motor, and a winding shaft. The fourth drive motor and the second raw material shaft are respectively installed at the bottom and top of the frame, and the fifth drive motor and the winding shaft are respectively rotatably installed at the bottom and top of the frame. The fourth drive motor provides power to the fifth drive motor, and the second raw material shaft provides power to the winding shaft. The center welding wire is wound onto the fifth drive motor, and one end of the center welding wire is fixed to the winding shaft. The fourth drive motor is turned on, causing the fifth drive motor to loosen the center welding wire. At the same time, through the operation of the support mechanism, the outer layer welding wire is spirally wound onto the center welding wire, thereby forming the welding wire as a whole. Through the operation of the second raw material shaft, the winding shaft winds up the formed welding wire.

[0016] Preferably, both the drive motor and the winding shaft are installed at an angle, which facilitates the replacement of the drive motor and the winding shaft.

[0017] The preferred splitting mechanism includes two sets of handles, two sets of rollers, and two sets of limiting frames. One end of each set of handles is hinged to the other, and a torsion spring is provided at the connection point of the two sets of handles. The two sets of rollers are rotatably mounted on the two sets of handles, and the two sets of limiting frames are fixedly mounted on the two sets of handles. A cutting blade is provided opposite to the right side of each set of limiting frames. The formed welding wire is passed through the two sets of rollers, and one end of the formed welding wire is inserted between the two sets of limiting frames. Then, the operator grips the two sets of handles, causing the two sets of limiting frames to close and cut off the end of the formed welding wire. The two sets of limiting frames and the two sets of rollers clamp the formed welding wire. By twisting the handles, the outer layer of welding wire is separated from the center. Before using the outer layer of welding wire, it is clamped again by the two sets of rollers, and by pulling the handles, the two sets of rollers are rolled to flatten the outer layer of welding wire.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. By combining two sets of welding wires of different shapes, a composite welding wire is formed, which facilitates the use of different types of gaps and improves welding convenience;

[0020] 2. This invention integrates multiple processes such as wire drawing, lubrication, cleaning, neutralization, drying, winding and coiling, realizing continuous automated production from raw material to finished welding wire, improving production efficiency and product consistency;

[0021] 3. The feeding mechanism, with its counterweight and rotatable storage box, makes adding lubricating powder easier and more convenient, reducing maintenance difficulty. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the first isometric structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the second isometric structure of the present invention;

[0024] Figure 3 This is a front view structural diagram of the present invention;

[0025] Figure 4 This is a frontal cross-sectional structural diagram of the present invention;

[0026] Figure 5 This is an isometric structural schematic diagram of the molding mechanism of the present invention;

[0027] Figure 6 This is a first isometric structural schematic diagram of the wire drawing mechanism and cleaning mechanism of the present invention;

[0028] Figure 7 This is a second isometric structural schematic diagram of the wire drawing mechanism and cleaning mechanism of the present invention;

[0029] Figure 8 This is the present invention. Figure 7 A magnified structural diagram of part A in the diagram;

[0030] Figure 9 This is a front view cross-sectional structural schematic diagram of the wire drawing mechanism and cleaning mechanism of the present invention;

[0031] Figure 10 This is a front view cross-sectional structural schematic diagram of the lubrication mechanism of the present invention;

[0032] Figure 11 This is a front view cross-sectional structural schematic diagram of the splitting mechanism of the present invention;

[0033] Figure 12 This is a front view structural diagram of the sub-mechanism of the present invention;

[0034] Figure 13 This is a schematic diagram of the structure of the welding wire after it has been formed according to the present invention.

[0035] In the attached diagram, the following components are labeled: 1. Drive motor one; 2. Raw material shaft one; 3. Wire drawing die; 4. Conveyor shaft; 5. Reducer one; 6. Drive motor two; 7. Guide shaft one; 8. Guide rail; 9. Support ring; 10. Gear ring; 11. Reducer two; 12. Drive motor three; 13. Gear; 14. Support frame; 15. Storage box; 16. Guide column; 17. Extrusion plate; 18. Electric cylinder; 19. Spring; 20. Fixing frame; 2 1. Counterweight; 22. Baffle; 23. Feed valve; 24. Heating box; 25. Neutralization box; 26. Heating box; 27. Heating element; 28. Support column; 29. ​​Guide shaft two; 30. Guide shaft three; 31. Frame; 32. Drive motor four; 33. Raw material shaft two; 34. Drive motor five; 35. Winding shaft; 36. Handle; 37. Roller; 38. Limiting frame; 39. Center welding wire; 40. Outer welding wire. Detailed Implementation

[0036] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

[0037] Example 1: As Figures 1 to 13 As shown, a ceramic particle welding wire forming machine for the roller surface of a roller press includes a wire drawing mechanism; it also includes a forming mechanism and a cleaning mechanism, wherein the wire drawing mechanism is mounted on the forming mechanism and the cleaning mechanism is mounted on the wire drawing mechanism.

[0038] The wire drawing mechanism shapes the outer layer welding wire, the cleaning mechanism cleans the outer layer welding wire, and the shaping mechanism works in conjunction with the wire drawing mechanism to combine the outer layer welding wire with the center welding wire.

[0039] The wire drawing mechanism includes a support mechanism, a lubrication mechanism, a drive motor 1, a raw material shaft 2, a wire drawing die 3, two sets of conveyor shafts 4, a reducer 5, a second drive motor 6, and a guide shaft 7. The support mechanism is mounted on the forming mechanism. The lubrication mechanism, the drive motor 1, and the wire drawing die 3 are all fixedly mounted on the support mechanism. The raw material shaft 2 is rotatably mounted on the support mechanism, and a blank is wound on the raw material shaft 2. The drive motor 1 provides power to the raw material shaft 2. The two sets of conveyor shafts 4 and the guide shaft 7 are all rotatably mounted on the wire drawing die 3. The reducer 5 is fixedly mounted on the wire drawing die 3, and the two output ends of the reducer 5 are respectively connected to one end of the two sets of conveyor shafts 4. The second drive motor 6 is mounted on the reducer 5, and the output shaft of the second drive motor 6 is connected to the input end of the reducer 5.

[0040] The support mechanism includes two sets of guide rails 8, two sets of support rings 9, two sets of gear rings 10, two sets of reducers 11, two sets of drive motors 12, two sets of gears 13, and a support frame 14. The two sets of guide rails 8 are installed in the forming mechanism. The two sets of support rings 9 are slidably installed on the two sets of guide rails 8 respectively. The two sets of gear rings 10 are respectively fitted on the two sets of support rings 9. The two sets of reducers 11 are installed on the forming mechanism. The two sets of drive motors 12 are respectively installed on the two sets of reducers 11, and the output shafts of the two sets of drive motors 12 are respectively connected to the input ends of the two sets of reducers 11. The two sets of gears 13 are respectively installed on the output ends of the two sets of reducers 11, and the two sets of gears 13 are respectively meshed with the two sets of gear rings 10. The support frame 14 is installed between the two sets of support rings 9.

[0041] The lubrication mechanism includes a storage tank 15, multiple sets of guide columns 16, two sets of extrusion plates 17, two sets of electric cylinders 18, two sets of springs 19, and a feeding mechanism. The feeding mechanism is mounted on the support frame 14, and the storage tank 15 is mounted on the feeding mechanism. The storage tank 15 has reserved openings at both the left and right ends. The multiple sets of guide columns 16 are slidably mounted on the top and bottom of the storage tank 15, respectively. The two sets of extrusion plates 17 are respectively mounted on one end of the multiple sets of guide columns 16, and both sets of extrusion plates 17 are located inside the storage tank 15. The two sets of electric cylinders 18 are both mounted in the storage tank 15, and the two sets of springs 19 are respectively mounted on one end of the two sets of electric cylinders 18. One end of the two sets of springs 19 is respectively connected to the two sets of extrusion plates 17.

[0042] The cleaning mechanism includes a heating box 24, a neutralization box 25, and a drying mechanism. The heating box 24, the neutralization box 25, and the drying mechanism are all mounted on the support frame 14. The top of the heating box 24 and the neutralization box 25 are provided with multiple sets of openings. The drying mechanism is located below the heating box 24 and the neutralization box 25.

[0043] The drying mechanism includes a heating box 26, a heating element 27, a support column 28, and a guide shaft 29. The heating box 26 is mounted on the support frame 14 and is located below the heating box 24 and the neutralization box 25. The heating element 27 is installed inside the heating box 26. The support column 28 is mounted on the heating box 26. The guide shaft 29 is rotatably mounted on the support column 28. The top of the heating box 26 is provided with an inlet, and the bottom side of the heating box 26 is provided with an outlet.

[0044] Multiple sets of guide shafts 30 are provided on the heating box 24, neutralization box 25 and heating box 26;

[0045] The forming mechanism includes a frame 31, a fourth drive motor 32, a second raw material shaft 33, a fifth drive motor 34, and a winding shaft 35. The fourth drive motor 32 and the second raw material shaft 33 are respectively installed at the bottom and top of the frame 31. The fifth drive motor 34 and the winding shaft 35 are respectively rotatably installed at the bottom and top of the frame 31. The fourth drive motor 32 provides power to the fifth drive motor 34, and the second raw material shaft 33 provides power to the winding shaft 35.

[0046] Both the drive motor 34 and the winding shaft 35 are mounted at an angle.

[0047] The center welding wire is wound onto drive motor 34, and one end of the center welding wire is fixed to the winding shaft 35. One end of the billet on the raw material shaft 2 passes through the storage box 15 and the wire drawing die 3, and then passes between the two sets of conveying shafts 4. Drive motor 1 runs, causing the raw material shaft 2 to release the billet at a uniform speed. At the same time, drive motor 6 runs, and through reducer 5, the two sets of conveying shafts 4 rotate to transport the billet. The extension of two sets of electric cylinders 18 causes the two sets of extrusion plates 17 to move towards each other, so that the lubricating powder comes into contact with the billet, and then the surface of the billet is covered with lubricating powder. After the billet passes through the wire drawing die 3, it becomes flat, forming the outer layer welding wire. Then, the outer layer welding wire is guided by guide shaft 7 into the heating box 24. At the same time, the alkaline solution is heated in the heating box 24, and then the surface of the outer layer welding wire is cleaned by hot alkaline cleaning. Then, the cleaned outer layer welding wire is sent into the middle In the neutralizing chamber 25, the alkaline solution remaining on the surface of the outer layer welding wire is neutralized by the neutralizing liquid. Then, the outer layer welding wire is sent into the heating chamber 26, where the heating element 27 heats the outer layer welding wire to dry it and increase its temperature, thereby improving its toughness. Afterward, the outer layer welding wire is guided by the guide shaft 29 to fix one end onto the center welding wire. Then, by turning on the two sets of drive motors 312, the two sets of reducers 21 are driven, and then the two sets of gears 13 mesh with the two sets of gear rings 10. At the same time, the drive motor 432 is turned on, and the drive motor 534 releases the center welding wire, causing the two sets of support rings 9 to drive the support frame 14 to rotate around the center welding wire, winding the outer layer welding wire onto the center welding wire to form the welding wire as a whole. The material shaft 23 runs, causing the winding shaft 35 to wind up the formed welding wire, thereby improving the practicality of the equipment.

[0048] Example 2: A ceramic particle welding wire forming machine for the roller surface of a roller press, which further includes, based on Example 1:

[0049] The feeding mechanism includes a fixed frame 20, a counterweight 21, a baffle 22, and a feeding valve 23. The fixed frame 20 is fixedly installed on the support frame 14. The storage box 15 is rotatably installed on the fixed frame 20. Both the storage box 15 and the fixed frame 20 are inserted with pins. The counterweight 21 and the baffle 22 are both installed on the right side of the storage box 15, and the baffle 22 is rotatably connected to the storage box 15. The feeding valve 23 is installed on the left side of the storage box 15.

[0050] The center welding wire is wound onto the drive motor 34, and one end of the center welding wire is fixed to the winding shaft 35. During feeding, the pin inserted into the storage box 15 and the fixing frame 20 is removed. The weight of the counterweight 21 causes the storage box 15 to tilt, thereby moving the feed valve 23 above the storage box 15. The reserved opening on the right side of the storage box 15 is blocked by rotating the baffle 22. The lubricating powder is then discharged into the storage box 15 through the feed valve 23. The above steps are then repeated in reverse to reset the storage box 15. The blank on the raw material shaft 2 is then... One end of the billet passes through the storage box 15 and the wire drawing die 3, and then passes between the two sets of conveyor shafts 4. Driven by the first drive motor 1, the raw material shaft 2 releases the billet at a uniform speed. Simultaneously, driven by the second drive motor 6, and driven by the reducer 5, the two sets of conveyor shafts 4 rotate to transport the billet. The extension of the two sets of electric cylinders 18 causes the two sets of extrusion plates 17 to move towards each other, bringing the lubricating powder close to the billet and coating its surface with it. After passing through the wire drawing die 3, the billet becomes flat, forming the outer layer of welding wire, and then passes through the guide shaft 7. The guide wire leads the outer layer welding wire into the heating chamber 24, where an alkaline solution is heated to perform hot alkaline cleaning on the surface of the outer layer welding wire. The cleaned outer layer welding wire is then sent to the neutralization chamber 25, where a neutralizing solution neutralizes any remaining alkaline solution on its surface. Afterward, the outer layer welding wire is sent to the heating chamber 26, where heating elements 27 heat it to dry it and increase its temperature, thus improving its toughness. Finally, the outer layer welding wire is guided by guide shaft 29. One end is fixed to the central welding wire. Then, by opening two sets of drive motors 12, two sets of reducers 11 are driven, and then two sets of gears 13 mesh with two sets of gear rings 10. At the same time, drive motor 32 is opened, and drive motor 34 releases the central welding wire, so that the two sets of support rings 9 drive the support frame 14 to rotate around the central welding wire, and the outer layer of welding wire is wound around the central welding wire to form the welding wire as a whole. The material shaft 33 runs, and the winding shaft 35 winds up the formed welding wire, thereby improving the practicality of the equipment.

[0051] The main functions achieved by this invention are:

[0052] 1. By combining two sets of welding wires of different shapes, a composite welding wire is formed, which facilitates the use of different types of gaps and improves welding convenience;

[0053] 2. This invention integrates multiple processes such as wire drawing, lubrication, cleaning, neutralization, drying, winding and coiling, realizing continuous automated production from raw material to finished welding wire, improving production efficiency and product consistency;

[0054] 3. The feeding mechanism, with its counterweight and rotatable storage box, makes adding lubricating powder easier and more convenient, reducing maintenance difficulty.

[0055] The present invention discloses a ceramic particle welding wire forming machine for the roller surface of a roller press. Its installation, connection, and setting methods are all common mechanical methods, and any method that achieves its beneficial effects can be implemented. The amount of lubricating powder falling from the opening of the storage box 15 is limited and will not affect the operation of the equipment or increase costs. Multiple sets of memory cleaning mechanisms can be set for all components remaining in the wire drawing mechanism (excluding the support mechanism), facilitating the winding of multiple sets of outer welding wires onto the central welding wire. The drive motor 1, wire drawing die 3, reducer 5, drive motor 6, reducer 11, drive motor 12, heating box 24, heating element 27, drive motor 32, and drive motor 34 of the ceramic particle welding wire forming machine for the roller surface of a roller press are commercially available. Those skilled in the art only need to install and operate them according to the accompanying instruction manual, without requiring any creative effort from those skilled in the art.

[0056] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A ceramic particle welding wire forming machine for the roller surface of a roller press, comprising a wire drawing mechanism; characterized in that, It also includes a forming mechanism and a cleaning mechanism. The wire drawing mechanism is installed on the forming mechanism, and the cleaning mechanism is installed on the wire drawing mechanism. The wire drawing mechanism shapes the outer layer welding wire, the cleaning mechanism cleans the outer layer welding wire, and the shaping mechanism works in conjunction with the wire drawing mechanism to combine the outer layer welding wire with the center welding wire.

2. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 1, characterized in that, The wire drawing mechanism includes a support mechanism, a lubrication mechanism, a drive motor (1), a raw material shaft (2), a wire drawing die (3), two sets of conveying shafts (4), a reducer (5), a drive motor (6), and a guide shaft (7). The support mechanism is installed on the forming mechanism. The lubrication mechanism, the drive motor (1), and the wire drawing die (3) are all fixedly installed on the support mechanism. The raw material shaft (2) is rotatably installed on the support mechanism, and a blank is wound on the raw material shaft (2). The drive motor (1) provides power to the raw material shaft (2). The two sets of conveying shafts (4) and the guide shaft (7) are rotatably installed on the wire drawing die (3). The reducer (5) is fixedly installed on the wire drawing die (3), and the two output ends of the reducer (5) are respectively connected to one end of the two sets of conveying shafts (4). The drive motor (6) is installed on the reducer (5), and the output shaft of the drive motor (6) is connected to the input end of the reducer (5).

3. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 2, characterized in that, The support mechanism includes two sets of guide rails (8), two sets of support rings (9), two sets of gear rings (10), two sets of reducers (11), two sets of drive motors (12), two sets of gears (13), and a support frame (14). The two sets of guide rails (8) are installed in the forming mechanism. The two sets of support rings (9) are slidably installed on the two sets of guide rails (8). The two sets of gear rings (10) are respectively fitted on the two sets of support rings (9). The two sets of reducers (11) are installed on the forming mechanism. The two sets of drive motors (12) are respectively installed on the two sets of reducers (11), and the output shafts of the two sets of drive motors (12) are respectively connected to the input ends of the two sets of reducers (11). The two sets of gears (13) are respectively installed on the output ends of the two sets of reducers (11), and the two sets of gears (13) are respectively meshed with the two sets of gear rings (10). The support frame (14) is installed between the two sets of support rings (9).

4. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 3, characterized in that, The lubrication mechanism includes a storage box (15), multiple sets of guide columns (16), two sets of extrusion plates (17), two sets of electric cylinders (18), two sets of springs (19), and a feeding mechanism. The feeding mechanism is installed on the support frame (14), the storage box (15) is installed on the feeding mechanism, and the left and right ends of the storage box (15) are provided with reserved openings. The multiple sets of guide columns (16) are slidably installed on the top and bottom of the storage box (15), the two sets of extrusion plates (17) are installed on one end of the multiple sets of guide columns (16), and the two sets of extrusion plates (17) are located inside the storage box (15). The two sets of electric cylinders (18) are installed in the storage box (15), the two sets of springs (19) are installed on one end of the two sets of electric cylinders (18), and one end of the two sets of springs (19) is connected to the two sets of extrusion plates (17).

5. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 4, characterized in that, The feeding mechanism includes a fixed frame (20), a counterweight (21), a baffle (22), and a feeding valve (23). The fixed frame (20) is fixedly installed on the support frame (14). The storage box (15) is rotatably installed on the fixed frame (20). Both the storage box (15) and the fixed frame (20) are inserted with pins. The counterweight (21) and the baffle (22) are both installed on the right side of the storage box (15), and the baffle (22) is rotatably connected to the storage box (15). The feeding valve (23) is installed on the left side of the storage box (15).

6. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 3, characterized in that, The cleaning mechanism includes a heating box (24), a neutralization box (25) and a drying mechanism. The heating box (24), the neutralization box (25) and the drying mechanism are all installed on the support frame (14). The top of the heating box (24) and the neutralization box (25) are provided with multiple sets of openings. The drying mechanism is located below the heating box (24) and the neutralization box (25).

7. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 6, characterized in that, The drying mechanism includes a heating box (26), a heating element (27), a support column (28), and a guide shaft (29). The heating box (26) is mounted on the support frame (14) and is located below the heating box (24) and the neutralization box (25). The heating element (27) is installed inside the heating box (26). The support column (28) is mounted on the heating box (26). The guide shaft (29) is rotatably mounted on the support column (28). The top of the heating box (26) is provided with an inlet, and the bottom of the side end of the heating box (26) is provided with an outlet.

8. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 7, characterized in that, Multiple sets of guide shafts (30) are provided on the heating box (24), neutralization box (25) and heating box (26).

9. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 1, characterized in that, The forming mechanism includes a frame (31), a fourth drive motor (32), a second raw material shaft (33), a fifth drive motor (34), and a winding shaft (35). The fourth drive motor (32) and the second raw material shaft (33) are respectively installed at the bottom and top of the frame (31). The fifth drive motor (34) and the winding shaft (35) are respectively rotatably installed at the bottom and top of the frame (31). The fourth drive motor (32) provides power to the fifth drive motor (34), and the second raw material shaft (33) provides power to the winding shaft (35).

10. A ceramic particle welding wire forming machine for the roller surface of a roller press as described in claim 9, characterized in that, Both the drive motor (34) and the winding shaft (35) are mounted at an angle.

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