A method for manufacturing a high-performance mim part

By using a specific composite binder in the MIM process to generate a nanoporous carbon skeleton, and combining oscillatory sintering with dynamic gas pressure control, the problems of green strength loss and sintering defects are solved, and high-precision, high-density and excellent mechanical properties of parts are achieved.

CN122400563APending Publication Date: 2026-07-17ANHUI ZHONGYAO INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ANHUI ZHONGYAO INTELLIGENT TECH CO LTD
Filing Date
2026-03-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing MIM process, the degreasing and sintering processes cause a sharp drop in the strength of the green blank, making it prone to collapse and warping. Dimensional fluctuations and internal defects are difficult to control during the sintering process, affecting the precision and performance of the parts.

Method used

By employing a specific composite binder design, a nanoporous carbon skeleton is generated under a low-oxygen atmosphere. Combined with oscillatory sintering and dynamic micro-area gas pressure control, integrated debinding and sintering are achieved. Mold design is optimized through simulation prediction, and the shrinkage behavior of parts is controlled in real time.

Benefits of technology

Achieving a balance between high dimensional accuracy, high density, and excellent mechanical properties within the same process cycle significantly improves part yield and overall performance, while reducing subsequent processing requirements.

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Abstract

本申请公开一种高性能MIM零件的制备方法,其包括:喂料制备,采用包含1‑3%环氧树脂的复合粘结剂;注射成型;一体化脱脂与烧结,该步骤连续执行溶剂脱脂、在含1‑5vol%氧气气氛中于300‑450℃下热脱脂以原位生成纳米多孔碳骨架、在振荡烧结周期内进行致密化、以及根据预设收缩曲线动态调节微区气压的闭环控制;最后冷却得到零件。本申请能够在脱脂阶段利用碳骨架有效防止生坯变形,并通过动态气压控制主动补偿收缩不均,从而协同实现零件的高尺寸精度、高致密度与优异的强韧性匹配。
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