Integrated equipment for sludge hydrothermal carbonization and energy recovery

By designing an integrated sludge hydrothermal carbonization and energy recovery equipment, the problem of heat not being recovered and utilized during the depressurization of intermittent hydrothermal carbonization equipment is solved. This achieves effective heat recovery and uniform sludge preheating, reduces energy consumption, and is suitable for small and medium-sized sludge treatment projects.

CN122403722APending Publication Date: 2026-07-17NANTONG FENGLUHUI ENVIRONMENTAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
NANTONG FENGLUHUI ENVIRONMENTAL TECH CO LTD
Filing Date
2026-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing intermittent hydrothermal carbonization equipment directly discharges high-temperature exhaust steam when depressurizing after each batch of reaction, without recovering or utilizing the heat, resulting in high energy consumption. It also suffers from problems such as high-pressure impact, mismatch between heat pulse and preheating time, and dust and sludge adhering to the walls in the exhaust steam.

Method used

An integrated device for sludge hydrothermal carbonization and energy recovery was designed, including a reaction mechanism, a buffer mechanism, a heat exchange mechanism, a preheating mechanism, and a heat storage mechanism. The device collects hot air through a buffer and heats cold water in a heat exchanger to preheat the sludge. The heat storage mechanism stores hot water for preheating. Combined with a stirring rod and a central heating pipe, the device achieves uniform heating of the sludge and avoids heat waste.

Benefits of technology

It achieves heat recovery and utilization, reduces energy consumption, improves the uniformity and efficiency of sludge preheating, and avoids wall clogging caused by direct contact of exhaust steam, making it suitable for small and medium-sized sludge treatment projects.

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Abstract

本发明涉及污泥水热碳化回收技术领域,公开了一种污泥水热碳化与能源回收一体化设备,包括:加工基座;支撑基座和支撑架体,固定安装在加工基座的表面;反应机构,包括固定安装在支撑基座上的间歇反应釜,所述间歇反应釜上设有密封顶盖,所述间歇反应釜的顶部设有泄压口,所述密封顶盖泄压口处安装有泄压阀。本发明通过设置反应机构、缓冲机构、换热机构、预热机构和储热机构,反应机构对污泥进行加热,实现水热碳化工作,在发生水热碳化时,会产生大量热气,通过缓冲机构对热气进行缓冲收集,后将热气送入换热机构对冷水进行加热,加热的冷水进入预热机构内部,对污泥进行初步预热工作,实现热量的回收利用工作。
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