Hollow drive shaft based on multi-working condition load path and embedded composite forming method thereof

By combining multi-condition load path analysis and gradient interlock interface design with directional thermo-composite process, the problems of heavy drive shaft material and interface delamination were solved, and lightweight and highly reliable drive shaft manufacturing was achieved.

CN122407666APending Publication Date: 2026-07-17AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
Filing Date
2026-04-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional drive shaft materials are heavy, have high inertia, and consume a lot of energy. Existing composite materials are prone to interfacial peeling under combined loads and are sensitive to impact wear, making it difficult to meet high reliability requirements.

Method used

Through multi-condition load path analysis, gradient interlocking interface design, and directional thermo-composite process, the precise layout of fiber-reinforced composite materials in the thick middle layer of steel hollow drive shaft is achieved, establishing a strong and tough interface bond between steel, composite materials, and steel.

Benefits of technology

It achieves structural and functional integration, significantly reduces weight, improves overall mechanical properties and service reliability, increases interfacial shear strength by more than 100%, and significantly improves fatigue life.

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Abstract

本申请公开了基于多工况载荷路径的空心传动轴及其嵌入式复合成形方法,属于机械传动部件轻量化与高性能化制造领域。方法包括:制备纤维增强复合材料预制体;梯度互锁界面预制:在目标空心传动轴外管坯的内表面,对应于所述应力场分布中的高应力区域加工成目标图形的微沟槽网络,并对所述微沟槽表面进行活化处理,生成具有微纳结构的活性过渡层;定向嵌入与热力复合,得“金属‑纤维增强复合材料‑金属”目标空心传动轴管坯。本申请实现了“应力在哪里,增强体就精准布局在哪里”的主动设计,避免了传统均质增强或外覆增强方式的材料浪费与效能低下问题。
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