Intelligent variable frequency cooperative control system of water circulation heating pipe network of tunnel fluidized furnace

By constructing an intelligent variable frequency collaborative control system for the tunnel fluidized bed, the problem of time misalignment between heat transfer and material demand in the tunnel fluidized bed was solved, achieving unified timing alignment between heat transport and material demand, improving thermal efficiency and reducing energy consumption.

CN122408476APending Publication Date: 2026-07-17NANJING SHANGJING ZHIZAO TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
NANJING SHANGJING ZHIZAO TECH CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the continuous production of large-scale tunnel fluidized beds, existing control strategies lead to a time mismatch between heat transfer and material demand, resulting in low thermal efficiency and additional power loss. Furthermore, the parallel control of multiple variable frequency pumps causes flow distribution imbalance and pressure differential mixing.

Method used

A mapping model reflecting the axial thermal interaction between the tunnel furnace body and the heating pipe network is constructed to analyze the actual thermal power of each furnace section. Based on hydraulic parameters and bed-side thermal resistance, the heat transport lag and material displacement time misalignment are quantified to generate the required heat for compensation. The frequency of the variable frequency pump is optimized through closed-loop feedback calculation to achieve flow distribution and energy consumption optimization.

Benefits of technology

By aligning heat transfer and material demand in a unified time sequence, the dynamic matching accuracy of heat exchange targets in each temperature zone is improved, the flow competition and differential pressure oscillation of multiple pumps in parallel are suppressed, and the operating energy consumption of the system's variable frequency pump set is reduced.

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Abstract

本发明涉及工业控制技术领域,公开了隧道流化炉水循环加热管网的智能变频协同控制系统,包括:通过建立隧道炉体与加热管网的轴向映射模型,在线辨识水循环支路的水力参数与流化床层的床侧热阻;量化输水迟滞、床侧热惯性与热需到达时生成热相偏差量,进而将初始需热量前移生成补偿需热量;利用热量残差式迭代反推各支路目标流量,在满足节点连续律与水头损失约束前提下,以最小化多台变频泵总功耗为寻优目标得出最优泵频,并辅以实际热偏差闭环校正得出最终泵频。本发明有效改善了管网输配迟延与物料到达时刻的匹配度,降低了变频泵组综合运行电耗。
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