Method for controlling a motion controller based on electromechanical coupling modes

By preprocessing and frequency analysis of the three-dimensional vibration signals during the cutting process, a high-frequency micro-amplitude superimposed signal is generated to suppress chatter, which solves the problems of reduced machining accuracy and equipment damage caused by cutting chatter, and realizes early accurate judgment and continuous suppression of chatter.

CN122411272APending Publication Date: 2026-07-17FOSHAN DMT INTELLIGENT EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
FOSHAN DMT INTELLIGENT EQUIPMENT TECHNOLOGY CO LTD
Filing Date
2026-05-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Cutting chatter reduces machining accuracy, affects product qualification rate, and in severe cases can cause equipment failures such as tool chipping and spindle damage, resulting in significant economic losses.

Method used

By acquiring the three-dimensional vibration signals of the cutting process collected by the accelerometer, anti-aliasing filtering, detrending term processing and sliding window storage are performed to generate preprocessed vibration data; the chatter frequency is calculated based on the short-time Fourier transform, and a high-frequency micro-amplitude superimposed signal is generated by combining the modal parameter set, which is superimposed with the original CNC position command to generate the final servo axis motion command, and the suppression effect is evaluated in real time for adaptive adjustment.

Benefits of technology

It enables early and accurate detection and suppression of chatter, ensuring processing precision, avoiding equipment failure, and improving product qualification rate and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明提供基于机电耦合模态的运动控制器控制方法,包括:获取切削过程三向振动信号,并通过进行数据预处理,生成预处理后振动数据,对预处理后振动数据进行短时傅里叶变换,并结合颤振指数进行颤振判定,生成主导颤振频率,对主导颤振频率对应模态进行参数提取,生成模态参数集,基于模态参数集生成叠加信号,将叠加信号与CNC原始位置指令进行叠加,生成最终伺服轴运动指令并输出,获取最终伺服轴运动指令的振动响应数据,基于振动响应数据评估颤振抑制效果,根据评估结果进行自适应调整,生成优化后的叠加信号参数,从而实现对颤振的高效精准抑制。
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