Cleaning device for processing fresh sweet waxy corn

Abstract

The utility model relates to the field of fresh sweet-waxy corn processing, in particular to a cleaning device for fresh sweet-waxy corn processing. The cleaning device for processing the fresh sweet waxy corn comprises a protective shell, a supporting frame, a feeding frame, a transmission machine I, a transmission machine II, a water outlet pipe I and a high-pressure spray head I. The supporting frame is fixedly connected to the lower portion of the protective shell, and the feeding frame is installed on the right side of the upper portion of the protective shell. A water outlet pipe I is connected to the right side of the upper portion in the protective shell, and a plurality of high-pressure spray heads I are connected to the upper portion of the water outlet pipe I. By arranging the cleaning brushes, the motor and the synchronous belt, the motor operates to drive the synchronous belt to rotate, and the synchronous belt drives the multiple cleaning brushes to rotate and brush into gaps among corn kernels to brush away soil in the gaps, so that the effect of cleaning the gaps is achieved, and the problem that soil is left in the gaps among the corn kernels is effectively solved.

Description

Technical Field

[0001] The utility model relates to the field of fresh sweet waxy corn processing, in particular to a cleaning device for fresh sweet waxy corn processing. Background Technique

[0002] Corn is a cereal food and belongs to coarse grains. Its main nutritional component is starch, which mainly provides carbohydrates. At the same time, it also contains a certain amount of protein and fat. In addition, corn also contains many biological activities, such as antioxidant, anti-tumor, hypoglycemic, immune-enhancing, bacteriostatic, and bactericidal effects. Corn can be processed into fresh sweet waxy corn, and during the processing of fresh sweet waxy corn, a cleaning operation is required.

[0003] A patent with the patent authorization announcement number CN206763479U discloses a corn cleaning machine, which includes a frame. The frame is a trough-shaped container with an upward opening. The frame is provided with a feeding end, a cleaning section, and a discharging end. A cleaning sieve is arranged inside the frame. The cleaning sieve includes a sieve wall and a supporting plate. The sieve wall is vertically fixed, and the supporting plate is connected to the power mechanism through a chain. A spray pipe is fixedly connected to the upper part of the frame. The spray pipe is connected to a water storage tank through a water inlet pipe, and a water pump is arranged on the water inlet pipe. The frame is provided with an overflow port connected to the water storage tank, and the water storage tank is provided with a filtering device. A bubbling device is arranged in the cleaning section of the frame. Although the above patent has a simple structure, high cleaning efficiency, and water resource conservation, there are still deficiencies in actual use. For example, during the process of cleaning corn, there will be soil in the gaps between the corn kernels, and the way of spraying water by the nozzle is difficult to clean the gaps between the corn kernels, which easily leads to the remaining soil in the gaps between the corn kernels, reducing the cleaning quality of the corn and increasing the later manual workload.

[0004] Therefore, it is necessary to design a cleaning device for fresh sweet waxy corn processing to solve the above technical problems. Content of the Utility Model

[0005] In order to overcome the shortcomings that the existing patent's way of spraying water by the nozzle is difficult to clean the gaps between the corn kernels, which easily leads to the remaining soil in the gaps between the corn kernels, reducing the cleaning quality of the corn and increasing the later manual workload, the utility model provides a cleaning device for fresh sweet waxy corn processing.

[0006] The present utility model is achieved through the following technical means: A cleaning device for processing fresh sweet waxy corn includes a protective shell, a support frame, a feeding frame, conveyor I, conveyor II, a water outlet pipe I, high-pressure nozzles I, a valve I, a sewage hopper, and a sewage pipe. The lower part of the protective shell is fixedly connected to the support frame. The right side of the upper part of the protective shell is provided with a feeding frame. Inside the protective shell, conveyor I and conveyor II are installed horizontally. The upper right side inside the protective shell is connected to a water outlet pipe I. The upper part of the water outlet pipe I is connected to multiple high-pressure nozzles I. The water inlet end of the water outlet pipe I is rotatably connected to a valve I. The bottom of the protective shell is provided with a sewage hopper, and the bottom of the sewage hopper is connected to a sewage pipe. It also includes a cleaning brush, a motor, and a synchronous belt. Multiple cleaning brushes are rotatably connected to the upper right side inside the protective shell. The motor is installed on the upper right front side of the protective shell. A synchronous belt is connected between the output shaft of the motor and the front ends of the multiple cleaning brushes. By running the motor, the synchronous belt drives the multiple cleaning brushes to rotate.

[0007] Furthermore, it also includes a receiving platform and a loading frame. The left side of the lower part of the support frame is fixedly connected to the receiving platform, and a loading frame for collecting corn is placed on the receiving platform.

[0008] Furthermore, it also includes a water outlet pipe II, high-pressure nozzles II, and a valve II. The upper left side inside the protective shell is connected to a water outlet pipe II. The water inlet end of the water outlet pipe I is connected to the water inlet end of the water outlet pipe II. The upper part of the water outlet pipe II is connected to multiple high-pressure nozzles II. The water inlet end of the water outlet pipe II is rotatably connected to a valve II.

[0009] Furthermore, it also includes a protective door. The left side of the lower part of the protective shell is rotatably connected to symmetric front and rear protective doors.

[0010] Furthermore, it also includes a filter plate. The lower part inside the protective shell is connected to a filter plate, and the filter plate is located above the sewage hopper.

[0011] Furthermore, it also includes a collection box. A collection box for collecting impurities such as corn whiskers is slidably placed in the lower part inside the protective shell.

[0012] Furthermore, it also includes a controller. The controller is installed on the rear side of the upper part of the feeding frame, and the controller is electrically connected to conveyor I, conveyor II, and the motor.

[0013] From the above description of the structure of the present utility model, the design starting point, concept, and advantages of the present utility model are as follows: 1. By setting a cleaning brush, a motor, and a synchronous belt, the motor runs to drive the synchronous belt to rotate, and the synchronous belt drives the multiple cleaning brushes to rotate and brush into the gaps between the corn kernels, brushing the soil in the gaps to achieve the effect of cleaning the gaps, effectively solving the problem of residual soil in the gaps between existing corn kernels.

[0014] 2. By setting up the receiving platform and the loading frame, the corn is conveyed to the left by conveyor II until it reaches the limit and then drops into the loading frame, thus facilitating the centralized collection of corn.

[0015] 3. By setting up the water outlet pipe II, the high-pressure spray head II and the valve II, the water in the water outlet pipe II is sprayed from the high-pressure spray head II onto the corn for secondary cleaning, further improving the cleaning quality of the corn. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0017] Figure 2 It is a three-dimensional structural schematic diagram of components such as the support frame, the protective shell and the feeding frame of the present utility model.

[0018] Figure 3 It is a three-dimensional structural schematic diagram of components such as the protective shell, the sewage hopper and the sewage pipe of the present utility model.

[0019] Figure 4 It is a three-dimensional structural schematic diagram of components such as the feeding frame, conveyor I and conveyor II of the present utility model.

[0020] Figure 5 It is a three-dimensional structural schematic diagram of components such as the water outlet pipe I, the valve I and the valve II of the present utility model.

[0021] Figure 6 It is a three-dimensional structural schematic diagram of components such as the high-pressure spray head I, the water outlet pipe II and the high-pressure spray head II of the present utility model.

[0022] Figure 7 It is a three-dimensional structural schematic diagram of components such as the protective shell, the feeding frame and conveyor I of the present utility model.

[0023] Figure 8 It is a three-dimensional structural schematic diagram of components such as the cleaning brush, the motor and the synchronous belt of the present utility model.

[0024] In the reference signs: 1. Support frame, 2. Protective shell, 3. Feeding frame, 4. Conveyor I, 401. Conveyor II, 5. Water outlet pipe I, 501. High-pressure spray head I, 502. Valve I, 6. Cleaning brush, 7. Motor, 8. Synchronous belt, 9. Sewage hopper, 10. Sewage pipe, 11. Receiving platform, 12. Loading frame, 13. Water outlet pipe II, 1301. High-pressure spray head II, 1302. Valve II, 14. Protection door, 15. Collection box, 16. Controller, 17. Filter plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The present utility model will be specifically described below with reference to the drawings.

[0026] Embodiment: A cleaning device for processing fresh sweet and waxy corn, refer toFigures 1-8 As shown in the figure, it includes a protective shell 2, a support frame 1, a feeding frame 3, a conveyor I 4, a conveyor II 401, a water outlet pipe I 5, a high-pressure nozzle I 501, a valve I 502, a sewage hopper 9 and a sewage pipe 10. The lower part of the protective shell 2 is connected to the support frame 1 by welding. The upper right side of the protective shell 2 is connected to the feeding frame 3 by bolts. Inside the protective shell 2, the conveyor I 4 and the conveyor II 401 are distributed left and right and connected by bolts. The guiding inclined plane of the feeding frame 3 is from the lower left to the upper right, so that all the corn inside the feeding frame 3 falls onto the conveyor II 401. The conveyor I 4 is located above the right of the conveyor II 401, so that the corn conveyed by the conveyor I 4 can fall onto the conveyor II 401 and continue to be conveyed. The upper right side of the inner upper part of the protective shell 2 is connected to the water outlet pipe I 5. The upper part of the water outlet pipe I 5 is connected with a plurality of high-pressure nozzles I 501 arranged in a row. The water inlet end of the water outlet pipe I 5 is rotatably connected with a valve I 502. The bottom of the protective shell 2 is connected to the sewage hopper 9 by bolts, and the bottom of the sewage hopper 9 is connected to the sewage pipe 10. It also includes a cleaning brush 6, a motor 7, a synchronous belt 8 and a controller 16. A plurality of cleaning brushes 6 arranged in a row are rotatably connected to the upper right side of the inner upper part of the protective shell 2. The cleaning brush 6 is located below the water outlet pipe I 5 and close to the conveyor I 4, so that the cleaning brush 6 contacts the corn on the conveyor I 4, and each water outlet pipe I 5 is located between every two cleaning brushes 6, so that the cleaning brush 6 and the water outlet pipe I 5 are staggered. The upper right front side of the protective shell 2 is connected to the motor 7 by bolts. A synchronous belt 8 is connected between the output shaft of the motor 7 and the front ends of the plurality of cleaning brushes 6. The upper rear side of the feeding frame 3 is connected to the controller 16 by bolts. The controller 16 is electrically connected to the conveyor I 4, the conveyor II 401 and the motor 7. By running the motor 7, the synchronous belt 8 drives the plurality of cleaning brushes 6 to rotate.

[0027] Refer to Figure 1 、 Figure 2 and Figure 4 As shown in the figure, it also includes a receiving platform 11, a loading frame 12 and a protective door 14. The lower left side of the support frame 1 is connected to the receiving platform 11 by welding. A loading frame 12 for collecting corn is placed on the receiving platform 11. The lower left side of the protective shell 2 is rotatably connected to the protective door 14 which is symmetrically arranged front and back.

[0028] Refer to Figure 1 、 Figure 5 and Figure 6 As shown in the figure, it also includes a water outlet pipe II 13, a high-pressure nozzle II 1301 and a valve II 1302. The upper left side of the inner upper part of the protective shell 2 is connected to the water outlet pipe II 13. The water inlet end of the water outlet pipe I 5 is connected to the water inlet end of the water outlet pipe II 13, so that the water inside the water inlet end of the water outlet pipe II 13 can flow into the water inlet end of the water outlet pipe I 5 at the same time. The upper part of the water outlet pipe II 13 is connected with a plurality of high-pressure nozzles II 1301 arranged in a row. The water inlet end of the water outlet pipe II 13 is rotatably connected with a valve II 1302.​

[0029] Refer to Figure 2 、 Figure 3 and Figure 8 As shown, it further includes a filter plate 17 and a collection box 15. The lower part inside the protective shell 2 is connected with a filter plate 17. The filter plate 17 is located above the sewage discharge hopper 9. The lower part inside the protective shell 2 is slidably placed with a collection box 15 for collecting impurities such as corn silk. The collection box 15 is located above the filter plate 17, and a filter screen and a square handle are respectively arranged on the lower part inside and the front side thereof.

[0030] First, the staff rotates the valve I 502 and the valve II 1302 in sequence to open the water outlet pipe I 5 and the water outlet pipe II 13 respectively, connects the water delivery pipe to the water inlet end of the water outlet pipe II 13, and delivers water into the water outlet pipe II 13 and the water outlet pipe I 5. Then, rotate the protective door 14 to the left to open the protective shell 2. Subsequently, pour a batch of corns into the feeding frame 3. The corns in the feeding frame 3 fall onto the conveyor I 4, and then start the conveyor I 4 and the motor 7 through the controller 16. The conveyor I 4 operates to convey the corns to the left. When conveying, the water in the water outlet pipe I 5 sprays from the high-pressure nozzle I 501 onto the corns to clean them. At the same time, the motor 7 operates to drive the synchronous belt 8 to rotate, and the synchronous belt 8 drives a plurality of cleaning brushes 6 to rotate and brush into the gaps between the corn kernels to brush off the soil in the gaps, so as to achieve the effect of cleaning the gaps and improve the cleaning quality of the corns. When the conveyor I 4 conveys the corns to the left to the limit, the corns fall onto the conveyor II 401 and are continuously conveyed to the left by the conveyor II 401. At this time, the water in the water outlet pipe II 13 sprays from the high-pressure nozzle II 1301 onto the corns to clean them again. During the cleaning process, the used water flows downward and is pre-filtered by the filter screen of the collection box 15 and the filter plate 17. When filtering, impurities such as corn silk in the water remain in the collection box 15, and the filtered water flows into the sewage discharge hopper 9 and is discharged from the sewage pipe 10. The staff can collect the discharged water for reuse, saving water resources. After the corns are cleaned again, they are conveyed to the left to the limit by the conveyor II 401 and then fall into the loading frame 12 for centralized collection. The staff repeats the above steps to pour the next batch of corns into the feeding frame 3 and continue to clean the next batch of corns. When the loading frame 12 is filled with corns, the staff rotates the protective door 14 to the right to close the protective shell 2, so that the corns stay on the conveyor II 401 temporarily. Then, take the loading frame 12 off the receiving platform 11 and pour out the corns. After pouring out, put the loading frame 12 back on the receiving platform 11 and open the protective shell 2, and then continue to collect corns.

[0031] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A cleaning device for processing fresh sweet glutinous corn, comprising a protective shell (2), a support frame (1), a feed frame (3), a conveyor I (4), a conveyor II (401), a water outlet pipe I (5), a high-pressure nozzle I (501), a valve I (502), a sewage hopper (9) and a sewage hopper (10), wherein the lower part of the protective shell (2) is fixedly connected to the support frame (1), the upper right side of the protective shell (2) is provided with a feed frame (3), the inner part of the protective shell (2) is provided with a conveyor I (4) and a conveyor II (401) distributed on the left and right, the upper right side of the protective shell (2) is connected to a water outlet pipe I (5), the upper part of the water outlet pipe I (5) is connected to a plurality of high-pressure nozzles I (501), the water inlet end of the water outlet pipe I (5) is rotatably connected, the bottom of the protective shell (2) is provided with a sewage hopper (9), the bottom of the sewage hopper (9) is connected to a sewage hopper (10), and the characteristic is that: It also comprises a cleaning brush (6), a motor (7) and a synchronous belt (8); a plurality of cleaning brushes (6) are rotatably connected to the right side of the upper inner portion of the protective shell (2); a motor (7) is installed on the right front side of the upper portion of the protective shell (2); and a synchronous belt (8) is connected between the output shaft of the motor (7) and the front ends of the plurality of cleaning brushes (6).

2. A cleaning device for processing fresh sweet and sticky corn according to claim 1, characterized in that: It also comprises a receiving platform (11) and a charging frame (12); the receiving platform (11) is fixedly connected to the left side of the lower part of the support frame (1); and the charging frame (12) for collecting corn is placed on the receiving platform (11).

3. A cleaning device for processing fresh sweet and sticky corn according to claim 2, characterized in that: The protective shell (2) further comprises a water outlet pipe II (13), a high-pressure nozzle II (1301) and a valve II (1302). The left side of the upper inner portion of the protective shell (2) is connected to the water outlet pipe II (13). The water inlet end of the water outlet pipe I (5) is connected to the water inlet end of the water outlet pipe II (13). The upper portion of the water outlet pipe II (13) is connected to a plurality of high-pressure nozzles II (1301). The water inlet end of the water outlet pipe II (13) is rotatably connected to a valve II (1302).

4. A cleaning device for processing fresh sweet and sticky corn according to claim 3, characterized in that: It also includes a protective door (14), and the left side of the lower part of the protective shell (2) is rotatably connected to the protective door (14) which is symmetrical in front and back.

5. A cleaning device for processing fresh sweet and sticky corn according to claim 4, characterized in that: It also includes a filter plate (17), and the filter plate (17) is connected to the lower part of the protective shell (2).

6. A cleaning device for processing fresh sweet and sticky corn according to claim 5, characterized in that: A collecting box (15) is also included. The collecting box (15) for collecting impurities such as corn silk is slidably placed in the lower part of the protective shell (2).

7. A cleaning device for processing fresh sweet and sticky corn according to claim 6, characterized in that: The invention also comprises a controller (16), which is installed on the upper rear side of the feed frame (3), and the controller (16) is electrically connected to the conveyor I (4), the conveyor II (401) and the motor (7).

Images