Flame-retardant special-shaped polyester yarn warping machine with yarn splitting assembly

By introducing linear moving components and cleaning components into the flame-retardant special-shaped polyester wire yarn warping machine, the problem of short fuzz clogging the filter holes is solved, and automated short fuzz cleaning is realized, reducing the frequency of manual cleaning and saving labor costs.

CN223150735UActive Publication Date: 2025-07-25ZHEJIANG ZHONGZE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422329000.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-25
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

When collecting short velvets, the filter mesh or air outlet is easily covered by short velvets, resulting in poor ventilation and frequent manual cleaning, which increases labor costs.

Method used

A flame-retardant special-shaped polyester silk yarn warping machine with yarn splitting assembly is designed, and a linear moving assembly is used to drive the adsorption assembly to absorb short fluff, and a cleaning component is set up in the collection box to automatically scrape off the short fluff, avoid clogging the filter holes and reduce the frequency of manual cleaning.

Benefits of technology

Automatic cleaning of short velvets is realized, reducing the frequency of manual cleaning, saving labor costs, and making operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flame-retardant special-shaped polyester yarn warping machine with a yarn splitting assembly, and relates to the technical field of yarn warping machines. According to the flame-retardant special-shaped polyester yarn warping machine with the yarn splitting assembly, the cleaning assembly is arranged in the collecting box, so that short fluff which is filtered and covers the inner wall of the side, close to the filtering holes, of the collecting box can be automatically pushed to one side of the inner side of the collecting box at regular intervals; therefore, the situation that normal ventilation is affected due to the fact that the short fluff covers the filtering holes of the collecting box in a short time can be avoided, the short fluff needs to be manually taken out once after a large amount of short fluff is accumulated in the collecting box, the manual cleaning frequency is greatly reduced, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of yarn warping machines, in particular to a flame-retardant profiled polyester yarn warping machine with a yarn splitting component. Background Art

[0002] A yarn warping machine disclosed in the existing publication number CN214496623U includes a bracket, a yarn collector, a transition rod, a yarn splitting reed, a warp beam, a pair of placement platforms for placing the warp beam, a cleaning mechanism located above the warp beam, and a driving mechanism for driving the cleaning mechanism to perform reciprocating linear motion in the radial direction of the warp beam; an installation rod parallel to the warp beam is arranged above the warp beam, two installation blocks are respectively installed at both ends of the installation rod, and two support rods are respectively fixedly connected to the installation blocks; the two support rods are respectively installed at the upper ends of the placement platforms; the cleaning mechanism includes a vacuum cleaner slidably connected to the installation rod and a collection box connected to the output end of the vacuum cleaner. During operation, the vacuum cleaner is started, and at the same time, the driving mechanism is started. The driving mechanism drives the vacuum cleaner to perform reciprocating linear motion on the installation rod, and the vacuum cleaner collects the fluff and collects it into the collection box.

[0003] This application has the effect of collecting fluff;

[0004] In summary, the existing warp beam of flame-retardant profiled polyester yarn can remove and collect the short fluff on the outer side of the yarn during the warping process. In order to achieve the effect of collecting short fluff, in the prior art, an air pump is set to suck and collect the short fluff. The short fluff enters the collection box through the air pump. A filter screen or an air outlet will be arranged on the side wall of the collection box, and the air is discharged through the filter screen or the air outlet, while the short fluff is collected in the collection box. However, in the actual use process, when the fluff evenly covers the filter screen or the air outlet, the collection box cannot ventilate normally, and it is necessary to manually open the collection box to take out the short fluff. Since the short fluff cannot be pushed to one side in the collection box, the short fluff can cover the filter screen or the air outlet in a short time, affecting the air outlet filtration, which greatly increases the frequency of manual cleaning of the short fluff.

[0005] Therefore, it is necessary to provide a flame-retardant profiled polyester yarn warping machine with a yarn splitting component to solve the above technical problems. Content of the Utility Model

[0006] (1) Technical Problems to be Solved

[0007] To solve the above technical problems, the utility model provides a flame-retardant profiled polyester yarn warping machine with a yarn splitting component.

[0008] (2) Technical Solutions

[0009] To achieve the above object, the utility model is realized by the following technical solutions: A flame-retardant profiled polyester filament warping machine with a yarn splitting component, comprising:

[0010] A warping frame, a yarn collector is fixed at one end of the warping frame, a wire guiding wheel is rotatably installed in the middle of the warping frame, and a yarn splitting reed and a winding component are sequentially installed at one end of the top of the warping frame far from the yarn collector;

[0011] A linear movement component, fixed on the outer wall of the warping frame close to the winding component side;

[0012] An adsorption component, fixed on the moving end of the linear movement component, and the linear movement component works to drive the adsorption component to reciprocate outside the winding component to adsorb short fluff on the outer side of the yarn;

[0013] A collection box, fixed on the moving end of the linear movement component, and the collection box is communicated with the air outlet end of the adsorption component. A plurality of filter holes are formed on the outer wall of one side of the collection box. The air with short fluff sucked by the adsorption component enters the collection box, and the short fluff is filtered inside the collection box, and the air is discharged through the filter holes;

[0014] A cleaning component, slidably installed inside the collection box, for scraping short fluff.

[0015] Preferably, the linear movement component includes support bars symmetrically fixed on the outer wall of the warping frame close to the winding component side. The ends of the two support bars are rotatably connected by a first screw rod. The two support bars are also fixed with slide bars near the first screw rod. Two moving blocks are slidably installed on the outer wall of the slide bar. Both of the two moving blocks are threadedly connected to the first screw rod through threaded holes. A carrier plate is fixed on the tops of the two moving blocks. The collection box is fixed on the top of the carrier plate. A first motor is fixed on the outer wall of one of the support bars on one side, and one end of the first screw rod is fixed to the output end of the first motor.

[0016] Preferably, the adsorption component includes an air pump fixed on the carrier plate. The air inlet end of the air pump penetrates through the carrier plate and extends to the lower part of the carrier plate and is fixed with an air inlet nozzle. The air outlet end of the air pump is fixed to the top surface of the collection box and is communicated with the inner wall of the collection box

[0017] Preferably, one end of the collection box is provided with an open mouth, and a cover plate is fixed to the open side of the collection box by bolts.

[0018] Preferably, the cleaning component includes a scraper slidably installed on the inner wall of the collection box, and a pushing component for driving the scraper to move is fixed on the inner wall of the collection box.

[0019] Preferably, the pushing component includes a second screw rod fixed on the outer wall of the scraping plate away from the open side of the collection box. The second screw rod is slidably connected to the side wall of the collection box. A threaded sleeve is rotatably connected to the outer wall of the collection box through a bearing. The second screw rod is threadedly connected to the threaded sleeve. A worm gear is fixed on the outer wall of the threaded sleeve. A worm is rotatably connected to the outer wall of the collection box near the worm gear through a bearing. The worm is meshed with the worm gear. A second motor is fixed on the outer wall of the collection box. The output end of the second motor is fixed to the end of the worm.

[0020] (III) Beneficial effects

[0021] The utility model provides a warping machine for flame-retardant profiled polyester yarn with a yarn splitting component. Compared with the prior art, the following beneficial effects are achieved:

[0022] 1. By arranging a cleaning component in the collection box, the short fluff covering the inner wall of the collection box near the filter holes can be regularly and automatically pushed to one side inside the collection box, so as to avoid the situation that the filter holes of the collection box are covered by short fluff in a short time and affect normal ventilation. After a large amount of short fluff accumulates in the collection box, manual removal of the short fluff is only required once, greatly reducing the frequency of manual cleaning and saving labor costs;

[0023] 2. By arranging a cleaning component, it can also assist in removing the short fluff when manually removing the short fluff. When the cover plate is manually opened, the cleaning component works, and the scraping plate slides in the collection box, pushing the fluff towards the open side of the collection box, automatically pushing the fluff out of the collection box, without the need for manual deep into the collection box to take out the short fluff, making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 is the utility model Figure 1 enlarged view of part A;

[0026] Figure 3 is a schematic diagram of the position of the air inlet nozzle of the utility model;

[0027] Figure 4 is a schematic diagram of the structure of the adsorption component of the utility model;

[0028] Figure 5 is a schematic diagram of the structure of Embodiment 2 of the utility model;

[0029] Figure 6 is a schematic diagram of the structure of the scraping plate of the utility model.

[0030] Numbers in the figure: 1. Warping frame; 2. Yarn collector; 3. Guide wheel; 4. Winding assembly; 5. Linear moving assembly; 501. Support bar; 502. First screw; 503. Slide bar; 504. Moving block; 505. Carrier plate; 506. First motor; 6. Adsorption assembly; 601. Air pump; 602. Air inlet nozzle; 7. Collecting box; 701. Filter hole; 702. Cover plate; 8. Cleaning assembly; 801. Scraper; 802. Pushing assembly; 8021. Second screw; 8022. Threaded sleeve; 8023. Worm wheel; 8024. Worm; 8025. Second motor; 9. Yarn dividing reed. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] For example, see Figures 1 to 4 The present embodiment provides a flame-retardant special-shaped polyester yarn warping machine with a yarn separation component, comprising a warping frame 1, a yarn collector 2 is fixed at one end of the warping frame 1, a guide wheel 3 is rotatably installed in the middle of the warping frame 1, and a yarn separation reed 9 and a winding component 4 are sequentially installed at the end of the top of the warping frame 1 away from the yarn collector 2; a linear moving component 5 is fixed on the outer wall of the warping frame 1 close to the winding component 4, and an adsorption component 6 is fixed on the moving end of the linear moving component 5. The linear moving component 5 drives the adsorption component 6 to reciprocate outside the winding component 4 to adsorb the short fluff outside the yarn;

[0033] During operation, the yarn passes through the yarn collector 2, and then passes through the guide wheel 3 and the yarn separation reed 9 to be wound up by the winding assembly 4, thereby achieving the effect of yarn separation and warping;

[0034] In the prior art, a toggle assembly is also installed on the warping frame 1 to toggle the yarn to promote the separation of the short fluff on the yarn. The toggle assembly is not shown in the figure. This is the prior art, so it will not be described here.

[0035] While the yarn is continuously divided, warped and collected, the linear moving component 5 drives the adsorption component 6 to move back and forth on the winding component 4, and the adsorption component 6 sucks the air with short fluff;

[0036] The collection box 7 is fixed to the moving end of the linear moving component 5, and the collection box 7 is communicated with the air outlet end of the adsorption component 6. One end of the collection box 7 is open. A cover plate 702 is fixed to the open side of the collection box 7 by bolts. A plurality of filter holes 701 are formed in the outer wall of one side of the collection box 7. The air with short fluff sucked by the adsorption component 6 enters the collection box 7. The short fluff is filtered inside the collection box 7, and the air is discharged through the filter holes 701.

[0037] The cleaning component 8 is slidably installed inside the collection box 7 and is used for scraping the short fluff.

[0038] After the warping work is carried out for a certain period of time, the cleaning component 8 is controlled to work, and the short fluff inside the collection box 7 is automatically pushed to the open side of the collection box 7 to prevent the short fluff from continuously blocking the filter holes 701. Then, the collection work of the short fluff can continue. Compared with the traditional technology, it is not necessary to manually take out the short fluff frequently. The short fluff covering the filter holes 701 on the inner wall of the collection box 7 can be automatically cleaned, so that the inside of the collection box 7 can collect more short fluff before manual cleaning of the short fluff is required, reducing the frequency of manual operation, greatly saving manpower, and being more convenient to use.

[0039] The linear moving component 5 includes support bars 501 symmetrically fixed to the outer wall of the warping frame 1 close to the winding component 4. The ends of the two support bars 501 are rotatably connected by bearings to a first screw rod 502. One end of the two support bars 501 close to the first screw rod 502 is also fixed with a slide bar 503. Two moving blocks 504 are slidably installed on the outer wall of the slide bar 503. Both of the two moving blocks 504 are threadedly connected to the first screw rod 502 through threaded holes. A carrier plate 505 is fixed to the tops of the two moving blocks 504. The collection box 7 is fixed to the top of the carrier plate 505. A first motor 506 is fixed to the outer wall of one of the support bars 501 on one side. One end of the first screw rod 502 is fixed to the output end of the first motor 506.

[0040] When the linear moving component 5 works, it drives the first motor 506 to work, drives the first screw rod 502 to rotate, so that the two moving blocks 504 drive the carrier plate 505 to reciprocally slide on the outer wall of the slide bar 503, thereby achieving the effect of driving the adsorption component 6 to reciprocally move.

[0041] The adsorption component 6 includes an air pump 601 fixed to the carrier plate 505. The air inlet end of the air pump 601 penetrates through the carrier plate 505 and extends to the lower side of the carrier plate 505 and is fixed with an air inlet nozzle 602. The air outlet end of the air pump 601 is fixed to the top surface of the collection box 7 and is communicated with the inner wall of the collection box 7.

[0042] The adsorption component 6 works, driving the air pump 601 to work, sucking the air below the air inlet nozzle 602, and the air below the air inlet nozzle 602 enters the air pump 601 with the short fluff and then enters the collection box 7.

[0043] For example 2, please refer to Figure 5 and Figure 6 This embodiment provides a further technical solution based on the first embodiment. The cleaning component 8 includes a scraper 801 slidably mounted on the inner wall of the collection box 7. A pushing component 802 for driving the scraper 801 to move is fixed on the inner wall of the collection box 7.

[0044] The pushing assembly 802 includes a second screw 8021 fixed on the outer wall of the scraper 801 away from the open side of the collecting box 7, the second screw 8021 is slidably connected to the side wall of the collecting box 7, a threaded sleeve 8022 is rotatably connected to the outer wall of the collecting box 7 through a bearing, the second screw 8021 is threadedly connected to the threaded sleeve 8022, a worm gear 8023 is fixed to the outer wall of the threaded sleeve 8022, a worm 8024 is rotatably connected to the outer wall of the collecting box 7 close to the worm gear 8023 through a bearing, the worm 8024 is meshedly connected to the worm gear 8023, a second motor 8025 is fixed to the outer wall of the collecting box 7, and the output end of the second motor 8025 is fixed to the end of the worm 8024

[0045] After the short fluff has been collected for a period of time, the air pump 601 stops working, and the second motor 8025 starts working, driving the worm 8024 to rotate, the worm wheel 8023 to rotate, and the threaded sleeve 8022 to rotate, so that the second screw 8021 moves toward the inside of the collection box 7, pushing the scraper 801 to slide inside the collection box 7, and the scraper 801 pushes the short fluff and the short fluff attached to the inner wall of the collection box 7 near the filter hole 701 to the open part of the collection box 7. After the pushing is completed, the second motor 8025 reverses to reset the scraper 801. This process causes the short fluff covering the filter hole 701 to move to one side to avoid continuous clogging of the filter hole 701, and then the air pump 601 can be turned on to continue collecting the short fluff;

[0046] The short fluff is continuously stripped off in this way until a certain amount of short fluff is collected inside the collecting box 7. Then, people open the collecting box 7 so that the opening of the collecting box 7 is opened, and then drive the second motor 8025 to work. The scraper 801 pushes the short fluff out of the collecting box 7. There is no need to manually take out the short fluff, which further saves manpower and is more convenient to use.

[0047] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0048] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0049] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flame-retardant profiled polyester filament warping machine with a yarn splitting component, comprising a warping frame (1), a yarn collector (2) is fixed at one end of the warping frame (1), a wire guiding wheel (3) is rotatably installed in the middle of the warping frame (1), a yarn splitting reed (9) and a winding component (4) are sequentially installed at one end of the top of the warping frame (1) far from the yarn collector (2), and it is characterized in that: It further includes: A linear movement component (5), fixed on the outer wall of the warping frame (1) on the side close to the winding component (4); An adsorption component (6), fixed on the moving end of the linear movement component (5), and the linear movement component (5) works to drive the adsorption component (6) to reciprocally move outside the winding component (4) to adsorb the short fluff on the outside of the yarn; A collection box (7), fixed on the moving end of the linear movement component (5), and the collection box (7) is communicated with the air outlet end of the adsorption component (6). A plurality of filter holes (701) are opened on one outer wall of the collection box (7). The air with short fluff sucked by the adsorption component (6) enters the collection box (7), the short fluff is filtered inside the collection box (7), and the air is discharged through the filter holes (701); A cleaning component (8), slidably installed inside the collection box (7), for scraping the short fluff.

2. The warping machine for flame-retardant profiled polyester yarn with a yarn splitting component according to claim 1, characterized in that: The linear movement component (5) includes support bars (501) symmetrically fixed on the outer wall of the warping frame (1) on the side close to the winding component (4). The ends of the two support bars (501) are rotatably connected by a first screw rod (502) through bearings. One ends of the two support bars (501) close to the first screw rod (502) are further fixed with slide bars (503). Two moving blocks (504) are slidably installed on the outer walls of the slide bars (503). The two moving blocks (504) are both threadedly connected with the first screw rod (502) through threaded holes. The tops of the two moving blocks (504) are fixed with a carrier plate (505). The collection box (7) is fixed on the top of the carrier plate (505). A first motor (506) is fixed on the outer wall of one of the support bars (501) on one side. One end of the first screw rod (502) is fixed with the output end of the first motor (506).

3. The warping machine for flame-retardant profiled polyester yarn with a yarn splitting component according to claim 2, characterized in that: The adsorption component (6) includes an air pump (601) fixed on the carrier plate (505). The air inlet end of the air pump (601) penetrates through the carrier plate (505) and extends to the lower part of the carrier plate (505) and is fixed with an air inlet nozzle (602). The air outlet end of the air pump (601) is fixed with the top surface of the collection box (7) and is communicated with the inner wall of the collection box (7).

4. A warping machine for flame-retardant profiled polyester yarn with a yarn splitting component according to claim 3, characterized in that: One end of the collection box (7) is provided with an open end, and a cover plate (702) is fixed on the open side of the collection box (7) through bolts.

5. The warping machine for flame-retardant profiled polyester yarn with a yarn splitting component according to claim 4, characterized in that: The cleaning component (8) includes a scraping plate (801) slidably installed on the inner wall of the collection box (7). A pushing component (802) for driving the scraping plate (801) to move is fixed on the inner wall of the collection box (7).

6. The warping machine for flame-retardant profiled polyester yarn with a yarn splitting component according to claim 5, characterized in that: The pushing component (802) includes a second screw rod (8021) fixed to the outer wall of the scraping plate (801) on the side away from the open side of the collection box (7). The second screw rod (8021) is slidably connected to the side wall of the collection box (7). A threaded sleeve (8022) is rotatably connected to the outer wall of the collection box (7) through a bearing. The second screw rod (8021) is threadedly connected to the threaded sleeve (8022). A worm gear (8023) is fixed to the outer wall of the threaded sleeve (8022). A worm (8024) is rotatably connected to the outer wall of the collection box (7) near the worm gear (8023) through a bearing. The worm (8024) is meshed with the worm gear (8023). A second motor (8025) is fixed to the outer wall of the collection box (7). The output end of the second motor (8025) is fixed to the end of the worm (8024).

Citation Information

Patent Citations

  • Yarn warping machine

    CN214496623U