Sectional treatment device for apple vinegar blending
By integrating a segmented apple cider vinegar blending and processing device, the multi-step apple cider vinegar blending process is combined, solving the problem of high cost of existing equipment and achieving the effect of reducing equipment investment and maintenance costs.
Patent Information
- Application Number
- CN202423226651.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing apple cider vinegar blending and processing equipment has high production line investment costs and high maintenance costs due to the use of specific functional equipment at different workstations.
An integrated segmented processing device for apple cider vinegar preparation is adopted, including a mixing tank, a filter tank, a hanging basket, a stirring mechanism, and a wall scraping assembly. By integrating multiple steps through a multi-functional mixing tank, the equipment investment and maintenance costs are reduced.
By integrating multiple steps into a single device, equipment investment and maintenance costs are reduced, production efficiency and equipment integration are improved, and the maintenance process is simplified.
Smart Images
Figure CN223615800U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of apple cider vinegar blending technology, specifically a segmented processing device for apple cider vinegar blending. Background Technology
[0002] The blending stage of apple cider vinegar usually refers to the preparation of filtering, flavoring, and storing the fermented apple cider vinegar during the production process.
[0003] Current apple cider vinegar production processes typically employ assembly lines with step-by-step processing, using different equipment at different workstations. However, the initial investment in the entire production line is substantial, resulting in high costs for smaller factories, and subsequent maintenance also incurs significant expenses.
[0004] Therefore, this application provides a segmented processing apparatus for apple cider vinegar preparation to solve the above-mentioned problems. Utility Model Content
[0005] This application provides a segmented processing device for apple cider vinegar blending, which aims to solve the problem of high production line investment costs caused by the use of specific functional equipment at different workstations in existing apple cider vinegar blending processing devices mentioned in the background art.
[0006] To achieve the above objectives, this application provides the following technical solution: a segmented processing device for apple cider vinegar preparation, comprising a mixing tank, an auxiliary material inlet and a water inlet disposed at the top of the mixing tank, and a stirring mechanism disposed on the mixing tank for mixing the main material and auxiliary material.
[0007] The blending tank is equipped with a feeding mechanism for filtering fruit pomace at its inlet end. This feeding mechanism includes a filter trough fixed to the inlet end of the tank, a basket inserted into the filter trough for filtering fruit pomace, a cover fitted over the opening of the filter trough, and a wall scraper assembly fixedly installed on the cover to prevent clogging. The cover has a feed inlet communicating with the interior of the filter trough. The bottom of the filter trough and the basket are respectively provided with several drainage holes and several filter holes. In this way, multiple steps in the apple cider vinegar blending process are integrated into a single multi-functional blending tank, thereby reducing equipment investment costs and subsequent maintenance costs.
[0008] Preferably, there is a gap between the bottom of the basket and the inner wall of the filter tank.
[0009] Preferably, the stirring mechanism includes a stirring rod rotatably installed inside the mixing tank and a stirring motor fixedly installed at the top of the mixing tank with its output shaft connected to the top of the stirring rod.
[0010] Preferably, the mixing tank has a discharge pipe at its bottom end, and the discharge pipe has a discharge valve.
[0011] Preferably, the mixing tank is fixedly installed with support legs at the four corners of its bottom, and each support leg has a fixed foot for mounting on the ground.
[0012] Preferably, the sealing cap has a flange edge for bolting to the top surface of the mixing tank.
[0013] Preferably, the wall scraping assembly includes a rotating rod rotatably connected to the bottom surface of the cover, an anti-blocking motor fixedly installed on the top surface of the cover with its output shaft connected to the top of the rotating rod, and a scraper fixedly connected to the side of the rotating rod. The side and bottom surfaces of the scraper are in contact with the inner wall of the side and bottom of the basket.
[0014] Preferably, the top of the mixing tank is provided with a manhole and a cover fitted onto the manhole.
[0015] This segmented processing unit for apple cider vinegar blending integrates multiple steps in the blending process through a multi-functional blending tank, thereby reducing equipment investment costs and subsequent maintenance costs.
[0016] This segmented processing device for apple cider vinegar blending is easier to maintain due to its simple structure and high degree of integration. Attached Figure Description
[0017] Figure 1 A schematic diagram of a segmented processing device for preparing apple cider vinegar;
[0018] Figure 2 A schematic diagram of the internal structure of a segmented processing device for apple cider vinegar preparation;
[0019] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle.
[0020] In the picture:
[0021] 1. Mixing tank; 11. Discharge pipe; 12. Discharge valve; 13. Support leg; 131. Fixing foot;
[0022] 2. Stirring mechanism; 21. Stirring rod; 22. Stirring motor;
[0023] 3. Feeding mechanism; 31. Filter tank; 311. Drainage hole; 32. Hanging basket; 321. Filter hole; 33. Cover; 331. Feed inlet; 332. Flange edge;
[0024] 34. Scraper assembly; 341. Rotary rod; 3411. Scraper blade; 342. Anti-clogging motor;
[0025] 4. Auxiliary material feeding port;
[0026] 5. Water filling port;
[0027] 6. Manhole; 61. Manhole cover. Detailed Implementation
[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] This embodiment provides a segmented processing device for apple cider vinegar preparation, such as... Figures 1-3 As shown, the segmented processing device for preparing apple cider vinegar includes a mixing tank 1, an auxiliary material inlet 4 and a water inlet 5 located at the top of the mixing tank 1, and a stirring mechanism 2 located on the mixing tank 1 for mixing the main ingredients and auxiliary materials.
[0030] The inlet end of the mixing tank 1 is provided with a feeding mechanism 3 for filtering fruit pomace. The feeding mechanism 3 includes a filter trough 31 fixed at the inlet end of the mixing tank 1, a basket 32 inserted into the filter trough 31 for filtering fruit pomace, a cover 33 covering the opening of the filter trough 31, and a wall scraping assembly 34 fixedly installed on the cover 33 for preventing clogging. The cover 33 has a feed inlet 331 that communicates with the inside of the filter trough 31. The bottom ends of the filter trough 31 and the basket 32 are respectively provided with a number of drainage holes 311 and a number of filter holes 321.
[0031] Before use, the fermented apple cider vinegar needs to undergo preliminary pulp filtration. This step is accomplished by the feeding mechanism 3, where the apple cider vinegar containing pulp is poured into the basket 32 inside the filter tank 31 through the inlet 331. The filter holes 321 on the basket 32 can block most of the pulp, while the vinegar flows into the mixing tank 1 through the drain holes 311 at the bottom of the basket 32 and the filter tank 31. Then, an appropriate amount of water is added to the mixing tank 1 through the water inlet 5, and the required seasonings or other auxiliary materials are added through the auxiliary material inlet 4. At this time, the stirring mechanism 2 is activated. The main ingredient, apple cider vinegar, is thoroughly mixed with the auxiliary ingredients in the mixing tank 1. After the above steps, the apple cider vinegar and auxiliary ingredients are fully mixed in the mixing tank 1 and the desired blending effect is achieved. At this point, the stirring mechanism 2 can be turned off, and the blended apple cider vinegar can be stored or further processed. When the filtration efficiency is found to be reduced, the inner wall of the hanging basket 32 can be scraped by the wall scraping component 34 to remove the attached fruit residue and ensure smooth filtration. For subsequent maintenance, the cover 33 can be removed, the hanging basket 32 can be taken out, and then the filter tank 31 and the hanging basket 32 can be cleaned respectively.
[0032] It should be noted that there is a gap between the bottom of the hanging basket 32 and the inner wall of the filter tank 31; this gap allows the fruit vinegar to flow smoothly during the filtration process, avoiding flow obstruction due to close contact.
[0033] Specifically, the mixing mechanism 2 includes a mixing rod 21 rotatably installed inside the mixing tank 1 and a mixing motor 22 fixedly installed at the top of the mixing tank 1 with its output shaft connected to the top of the mixing rod 21. After the mixing motor 22 is started, its output shaft drives the mixing rod 21 to rotate inside the mixing tank 1, thereby improving the mixing efficiency, ensuring that the main ingredients and auxiliary ingredients are mixed evenly, and achieving the expected mixing effect.
[0034] Furthermore, the bottom of the mixing tank 1 has a discharge pipe 11, and the discharge pipe 11 has a discharge valve 12; after the mixing is completed, the discharge valve 12 is opened, and the mixed apple cider vinegar flows out of the mixing tank 1 through the discharge pipe 11.
[0035] Furthermore, support legs 13 are fixedly installed at the four corners of the bottom of the mixing tank 1. Each support leg 13 has a fixed foot 131 at its bottom for mounting and fixing on the ground. The mixing tank 1 is supported on the ground by the support legs 13 at its bottom. The fixed foot 131 at the bottom of the support legs 13 is installed on the ground by bolts or other fixing methods to ensure the stability and safety of the mixing tank 1.
[0036] Furthermore, the cover 33 has a flange edge 332 on its side for bolting to the top surface of the mixing tank 1; the cover 33 is bolted to the top surface of the mixing tank 1 through the flange edge 332 on its side, ensuring the sealing between the cover 33 and the mixing tank 1.
[0037] The wall scraping assembly 34 includes a rotating rod 341 rotatably connected to the bottom surface of the cover 33, an anti-clogging motor 342 fixedly installed on the top surface of the cover 33 with its output shaft connected to the top of the rotating rod 341, and a scraper 3411 fixedly connected to the side of the rotating rod 341. The side and bottom surfaces of the scraper 3411 are in contact with the inner side and bottom walls of the hanging basket 32. After the anti-clogging motor 342 is started, its output shaft drives the rotating rod 341 to rotate, and the scraper 3411 on the side of the rotating rod 341 rotates accordingly, scraping the inner side and bottom walls of the hanging basket 32 to remove the attached fruit residue.
[0038] Furthermore, the top of the mixing tank 1 is provided with a manhole 6 and a cover 61 installed on the manhole 6; the manhole 6 is an opening at the top of the mixing tank 1, which is used for personnel to enter the mixing tank 1 for cleaning, maintenance and other operations, and the cover 61 is installed on the manhole 6 to ensure the sealing of the mixing tank 1 during normal use.
[0039] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and concept of this application, should be included within the scope of protection of this application.
Claims
1. A segmented processing device for apple cider vinegar preparation, comprising a mixing tank (1), an auxiliary material inlet (4) and a water inlet (5) disposed at the top of the mixing tank (1), and a stirring mechanism (2) disposed on the mixing tank (1) for mixing the main material and auxiliary material, characterized in that: The inlet end of the mixing tank (1) is provided with a feeding mechanism (3) for filtering fruit pomace. The feeding mechanism (3) includes a filter tank (31) fixed at the inlet end of the mixing tank (1), a basket (32) inserted into the filter tank (31) for filtering fruit pomace, a cover (33) covering the opening of the filter tank (31), and a wall scraping assembly (34) fixedly installed on the cover (33) for preventing blockage. The cover (33) has a feed inlet (331) communicating with the inside of the filter tank (31). The bottom ends of the filter tank (31) and the basket (32) are respectively provided with a plurality of drainage holes (311) and a plurality of filter holes (321).
2. The segmented processing device for apple cider vinegar preparation according to claim 1, characterized in that: There is a gap between the bottom of the basket (32) and the inner wall of the filter tank (31).
3. The segmented processing device for apple cider vinegar preparation according to claim 2, characterized in that: The stirring mechanism (2) includes a stirring rod (21) rotatably installed in the mixing tank (1) and a stirring motor (22) fixedly installed at the top of the mixing tank (1) with its output shaft connected to the top of the stirring rod (21).
4. The segmented processing device for apple cider vinegar preparation according to claim 3, characterized in that: The mixing tank (1) has a discharge pipe (11) at the bottom, and a discharge valve (12) is provided on the discharge pipe (11).
5. The segmented processing device for apple cider vinegar preparation according to claim 4, characterized in that: The mixing tank (1) is fixedly installed with support legs (13) at the four corners of the bottom end. The bottom end of each support leg (13) has a fixed foot (131) for mounting and fixing on the ground.
6. The segmented processing device for apple cider vinegar preparation according to claim 5, characterized in that: The cover (33) has a flange (332) on its side for bolting to the top surface of the mixing tank (1).
7. The segmented processing device for apple cider vinegar preparation according to claim 6, characterized in that: The wall scraping assembly (34) includes a rotating rod (341) rotatably connected to the bottom surface of the cover (33), an anti-blocking motor (342) fixedly installed on the top surface of the cover (33) and whose output shaft is connected to the top of the rotating rod (341), and a scraper (3411) fixedly connected to the side of the rotating rod (341). The side and bottom surfaces of the scraper (3411) are in contact with the inner wall of the side and bottom of the hanging basket (32).
8. The segmented processing device for apple cider vinegar preparation according to claim 7, characterized in that: The mixing tank (1) is provided with a manhole (6) and a cover (61) on the manhole (6) at the top.