Swirler for potato starch production

Abstract

The utility model discloses a whirlcone for potato starch production, which comprises a bottom plate, the outer surface of the bottom plate is connected with four support columns, the top ends of the four support columns are jointly connected with a fixing ring, a separation cylinder is arranged in the fixing ring, the outer surface of the separation cylinder is communicated with a sewage outlet pipe, and the sewage outlet pipe is communicated with a sewage outlet pipe. And a pneumatic pulse valve is arranged in the sewage outlet pipe, the outer surface of the bottom plate is connected with a conveying mechanism, and the outer surface of the separation cylinder communicates with a flow guide pipe. According to the device, a worker conveniently pours a prepared starch solution into the pre-storage box, the starch solution in the pre-storage box can be pumped into the discharging pipe through the starch cyclone pump, the pumped starch solution can be conveyed into the separation barrel through the discharging pipe, and the starch solution can be separated through the separation barrel; and a starch solution entering in a high-speed state can rotate along the inner wall of the separation barrel to generate centrifugal force, so that larger particles or heavier objects are thrown out of the sewage outlet pipe under the action of the centrifugal force.

Description

Technical Field

[0001] This utility model relates to the field of starch production technology, and in particular to a hydrocyclone for potato starch production. Background Technology

[0002] Starch production refers to the industrial sector that processes and produces starch as the main raw material. Starch is a polysaccharide composed of multiple glucose molecules and is widely found in plants such as corn, wheat, and potatoes. The starch industry mainly involves the extraction, processing, and application of starch. Starch can be used in many fields such as food processing, industrial production, and feed additives, and has broad application prospects. Furthermore, starch is a renewable biomass resource that can be obtained through plant cultivation and extraction, thus exhibiting characteristics of sustainable development.

[0003] In the process of potato starch production and processing, the prepared starch solution needs to be filtered. When filtering the starch solution, multiple layers of filter cloth or filter screen are often used. During this process, a small number of particles will still remain in the starch solution. To address this problem, we propose a hydrocyclone for potato starch production. Utility Model Content

[0004] The purpose of this invention is to provide a hydrocyclone for potato starch production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A hydrocyclone for potato starch production includes a base plate, four support columns connected to the outer surface of the base plate, a fixing ring connected to the top of the four support columns, a separation cylinder inside the fixing ring, a sludge outlet pipe connected to the outer surface of the separation cylinder, a pneumatic pulse valve inside the sludge outlet pipe, a conveying mechanism connected to the outer surface of the base plate, a guide pipe connected to the outer surface of the separation cylinder, a limit ring connected to the outer surface of the guide pipe, and the outer surface of the limit ring connected to the outer surface of the fixing ring.

[0007] In a further embodiment, a collection box is connected to the outer surface of the base plate, a collection pipe is connected to the outer surface of the collection box, and a drawer is provided inside the collection pipe.

[0008] In a further embodiment, a waste residue box is connected to the outer surface of the base plate, and two protective doors are movably hinged to the outer surface of the waste residue box via hinges.

[0009] In a further embodiment, the conveying mechanism includes four lifting columns and a starch cyclone pump, with a pre-storage tank connected to the top of the four lifting columns.

[0010] In a further embodiment, the input end of the starch hydrocyclone pump is connected to a feed pipe, and the end of the feed pipe away from the starch hydrocyclone pump is connected to the interior of the pre-storage tank.

[0011] In a further embodiment, the output end of the starch hydrocyclone pump is connected to a discharge pipe, which is connected to the interior of the separation cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device utilizes a pre-storage tank for easy pouring of prepared starch solution. A starch hydrocyclone pump draws the starch solution from the pre-storage tank into the discharge pipe, which then transports the extracted starch solution to the separation cylinder. The separation cylinder allows the high-speed starch solution to rotate along its inner wall, generating centrifugal force. This force throws larger particles or heavier objects to the waste outlet pipe. A pneumatic pulse valve prevents blockage in the waste outlet pipe and facilitates the removal of debris. A guide pipe allows the separated solution to be discharged, and a collection tank facilitates the collection of the separated solution. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a hydrocyclone used in potato starch production.

[0015] Figure 2 A top-section view of a hydrocyclone used in potato starch production.

[0016] Figure 3 This is a cross-sectional view of a hydrocyclone used in potato starch production.

[0017] Figure 4 A top view of a hydrocyclone used in potato starch production.

[0018] In the diagram: 1. Base plate; 2. Support column; 3. Fixing ring; 4. Separation cylinder; 5. Sewage outlet pipe; 6. Pneumatic pulse valve; 7. Conveying mechanism; 8. Guide pipe; 9. Limiting ring; 10. Collection box; 11. Collection pipe; 12. Pull plate; 13. Waste residue box; 14. Protective door; 701. Lifting column; 702. Starch hydrocyclone pump; 703. Pre-storage box; 704. Feed pipe; 705. Discharge pipe. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4In this utility model, a hydrocyclone for potato starch production includes a base plate 1. Four support columns 2 are connected to the outer surface of the base plate 1. A fixing ring 3 is connected to the top of each of the four support columns 2. A separation cylinder 4 is located inside the fixing ring 3. A wastewater discharge pipe 5 is connected to the outer surface of the separation cylinder 4. A pneumatic pulse valve 6 is located inside the wastewater discharge pipe 5. A conveying mechanism 7 is connected to the outer surface of the base plate 1. The conveying mechanism 7 includes four lifting columns 701 and a starch hydrocyclone pump 702. The tops of the four lifting columns 701 are connected to... The starch hydrocyclone pump 702 is connected to a pre-storage tank 703. The input end of the starch hydrocyclone pump 702 is connected to a feed pipe 704. The end of the feed pipe 704 away from the starch hydrocyclone pump 702 is connected to the inside of the pre-storage tank 703. The output end of the starch hydrocyclone pump 702 is connected to a discharge pipe 705. The discharge pipe 705 is connected to the inside of the separation cylinder 4. The waste pipe 5 can help the workers to discharge the debris thrown off from the inside of the separation cylinder 4. The pneumatic pulse valve 6 can intermittently spray compressed air to prevent impurities from clogging the waste pipe 5.

[0023] The outer surface of the separation cylinder 4 is connected to a guide pipe 8, and the outer surface of the guide pipe 8 is connected to a limit ring 9. The outer surface of the limit ring 9 is connected to the outer surface of the fixing ring 3. The outer surface of the bottom plate 1 is connected to a collection box 10, and the outer surface of the collection box 10 is connected to a collection pipe 11. The inside of the collection pipe 11 is provided with a draw plate 12. The outer surface of the bottom plate 1 is connected to a waste residue box 13. The outer surface of the waste residue box 13 is hinged to two protective doors 14. The guide pipe 8 can be used to transport the separated starch solution, and the collection box 10 and the collection pipe 11 can be used to facilitate the collection of the separated starch solution by the staff.

[0024] The working principle of this utility model is as follows:

[0025] When using this device, first pour the starch solution into the pre-storage tank 703, then start the starch hydrocyclone pump 702. At this time, the starch hydrocyclone pump 702 will draw the starch solution into the discharge pipe 705 through the feed pipe 704. The starch solution will enter the separation cylinder 4 at high speed through the discharge pipe 705. At this time, the starch solution will rotate at high speed in the separation cylinder 4. The centrifugal force generated by the high speed rotation will throw out larger or heavier particles in the starch solution. The thrown-out debris will fall into the sewage outlet pipe 5 due to the centrifugal force. Then, the staff can open the sewage outlet pipe 5 to discharge the debris into the separation cylinder 4. The separated starch solution will be transferred to the guide pipe 8 due to the air pressure in the separation cylinder 4, and then flow into the collection box 10 through the guide pipe 8. When the staff needs to release the separated starch solution, use the pull plate 12 to open the collection pipe 11, and open the protective door 14 to remove the debris from the waste residue box 13.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A hydrocyclone for potato starch production, characterized in that: The utility model provides a kind of waste residue separation device, including bottom plate (1), the outer surface of the bottom plate (1) is connected with four support columns (2), the top end of four support columns (2) is connected with fixed ring (3) in common, the inside of fixed ring (3) is equipped with separation cylinder (4), the outer surface of separation cylinder (4) is communicated with dirt outlet pipe (5), the inside of dirt outlet pipe (5) is equipped with pneumatic pulse valve (6), the outer surface of bottom plate (1) is connected with conveying mechanism (7), the outer surface of separation cylinder (4) is communicated with flow guide pipe (8), the outer surface of flow guide pipe (8) is connected with limit ring (9), the outer surface of limit ring (9) is connected with the outer surface of fixed ring (3).

2. A hydrocyclone for potato starch production according to claim 1, characterized in that: The outer surface of the bottom plate (1) is connected with a collection box (10), the outer surface of the collection box (10) is communicated with a collection pipe (11), and the inside of the collection pipe (11) is provided with a suction plate (12).

3. A hydrocyclone for potato starch production according to claim 1, characterized in that: The outer surface of the bottom plate (1) is connected with a waste residue box (13), and the outer surface of the waste residue box (13) is hingedly connected with two protective doors (14) through a hinge.

4. A hydrocyclone for potato starch production according to claim 1, characterized in that: The conveying mechanism (7) includes four jacking columns (701) and a starch cyclone pump (702), and the top ends of the four jacking columns (701) are connected with a pre-storage box (703) in common.

5. A hydrocyclone for potato starch production according to claim 4, characterized in that: The input end of the starch cyclone pump (702) is communicated with a feed pipe (704), and the end of the feed pipe (704) away from the starch cyclone pump (702) is communicated with the inside of the pre-storage box (703).

6. A hydrocyclone for potato starch production according to claim 4, characterized in that: The output end of the starch cyclone pump (702) is communicated with a discharge pipe (705), and the discharge pipe (705) is communicated with the inside of the separation cylinder (4).

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