Uniform cutting device for deep processing of starch products

Abstract

The utility model relates to starch product processing equipment field especially starch product deep processing is with even cutting device, including frame and storage box, the bottom of frame is fixed with support component, and the storage box is placed in support component directly below, the inside wall of frame is linearly connected with three conveyors, the top of frame is fixed with gantry, and the side wall of gantry is rotatably connected with three horizontal shafts, the utility model discloses compared with traditional starch product deep processing is with even cutting device, and according to the demand setting has support component, storage box, air outlet cover, air blower, communication pipe and heating wire, and support component is funnel -shaped and is linked with frame conveniently and falls freely, and air blower, air outlet cover and heating wire cooperate and can form warm air and blow out from the bottom of air outlet cover, thereby will be attached to the broken slag and fall off on the surface of conveyer and limiting roller, realizes the drying of frame and vermicelli simultaneously, can improve the convenience of vermicelli broken slag collection, thereby reduces broken slag resource waste.

Description

Technical Field

[0001] This utility model relates to the field of starch product processing equipment, and in particular to a uniform cutting device for deep processing of starch products. Background Technology

[0002] Starch products are food products made primarily from starch. Starch is obtained by soaking and grinding grains such as corn, sorghum, and wheat, as well as tuber crops such as potatoes, sweet potatoes, and cassava, to separate and remove non-starch substances such as protein, fat, and cellulose. Starch products are made from starch through mechanical, chemical, or biochemical processing. There are many types of starch products, typically including vermicelli, rice noodles, and pastries. The deep processing of starch products requires cutting devices to evenly divide the whole product into pieces for easier packaging and sale.

[0003] Existing uniform cutting devices for deep processing of starch products typically include a frame, a cutting blade, and a limiting assembly. The limiting assembly is fixed to the surface of the frame to support and limit the starch products. The operator moves the vertical cutting blade to bring the high-speed rotating blade into contact with the starch products for uniform cutting. During the cutting process, small particles may be generated.

[0004] In the process of cutting vermicelli using existing uniform cutting devices for deep processing of starch products, the vermicelli is usually in a semi-dry state and is quite thin. During the cutting process, some vermicelli may break under external force, and the broken vermicelli will splash and contaminate the machine frame, resulting in a waste of resources. Utility Model Content

[0005] In order to overcome the problem that existing uniform cutting devices for deep processing of starch products are used to cut vermicelli, which are usually semi-dry and thin, some vermicelli may break under external force during the cutting process, and the broken vermicelli will splash and contaminate the machine frame, while also causing resource waste.

[0006] The technical solution of this utility model is as follows: a uniform cutting device for deep processing of starch products, including a frame and a storage box. A support component is fixed at the bottom of the frame, and the storage box is placed directly below the support component. Three conveyor belts are linearly rotatably connected to the inner side wall of the frame. A gantry frame is fixed at the top of the frame. Three horizontal shafts are rotatably connected to the side wall of the gantry frame. Three limiting rollers are fitted on the outer surface of each horizontal shaft. Two cutter discs are fitted on the outer surface of the horizontal shafts near the limiting rollers. A servo motor is fixed on the side wall of the gantry frame. An air hood is installed at the inner top of the gantry frame. A blower is fixed at the top of the gantry frame. A connecting pipe is fixed in the middle of the gantry frame. An electric heating wire is fixed on the inner side wall of the gantry frame.

[0007] Preferably, the support component is funnel-shaped and connected to the frame. The connecting pipe passes through the gantry frame and is fixed at the top of the exhaust hood. A pipe is inserted into the top of the connecting pipe, and the other end of the pipe is inserted into the output end of the blower side wall, which improves the stability of the slag flow.

[0008] Preferably, sprockets are fixed at the ends of the horizontal axis away from the servo motor, and chains are engaged on the outer surfaces of the sprockets.

[0009] Preferably, the three conveyor belts are symmetrically distributed, with each conveyor belt located directly below the limiting roller, and the width of the conveyor belts is adapted to the external dimensions of the limiting roller.

[0010] Preferably, a support plate is fixed on the side wall of the frame near the top of the support assembly. The support plates are inserted sequentially in the middle of the conveyor belt, and the top of the support plate is supported on the inner top of the conveyor belt. Two cutting grooves are opened on the surface of the support plate for the cutter head to rotate, which improves the stability of the support.

[0011] Preferably, the frame, support components and gantry are fixedly connected to form an integrated structure, and support legs are fixed at the four corners at the bottom of the frame.

[0012] The beneficial effects of this utility model are:

[0013] Compared to traditional uniform cutting devices for deep processing of starch products, this device features a support assembly, a storage box, an exhaust hood, a blower, a connecting pipe, and heating wires. The funnel-shaped support assembly connects to the frame, facilitating the free fall of broken particles. The blower, exhaust hood, and heating wires work together to generate warm air that blows out from the bottom of the exhaust hood, removing the broken particles adhering to the conveyor belt and the limiting rollers. This simultaneously dries the frame and the noodles, improving the convenience of collecting broken particles and reducing waste. Furthermore, the device includes a support plate and a cutting groove. The support plate, resting on the bottom of the conveyor belt and working in conjunction with the limiting rollers, supports and limits the cutting of the noodles, improving the stability of the cutting process and reducing breakage. Attached Figure Description

[0014] Figure 1 The diagram shown is a three-dimensional structural schematic of the uniform cutting device for deep processing of starch products according to this utility model.

[0015] Figure 2 The diagram shown is a schematic representation of the overall unfolded structure of the uniform cutting device for deep processing of starch products according to this utility model.

[0016] Figure 3 The diagram shown is an exploded view of the overall structure of the uniform cutting device for deep processing of starch products according to this utility model.

[0017] Figure 4The diagram shown is a schematic representation of the support assembly of the uniform cutting device for deep processing of starch products according to this utility model.

[0018] Figure 5 The diagram shown is a schematic diagram of the limiting plate structure of the uniform cutting device for deep processing of starch products according to this utility model.

[0019] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Support assembly; 3. Storage box; 4. Conveyor belt; 5. Gantry frame; 6. Horizontal shaft; 7. Servo motor; 8. Limit roller; 9. Exhaust hood; 10. Blower; 11. Connecting pipe; 12. Cutter head; 13. Sprocket; 14. Chain; 15. Support plate; 16. Groove; 17. Heating wire. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please see Figures 1-5 A uniform cutting device for deep processing of starch products includes a frame 1 and a storage box 3. A support component 2 is fixed to the bottom of the frame 1. The storage box 3 is placed directly below the support component 2 to collect fallen fragments. Three conveyor belts 4 are linearly rotatably connected to the inner wall of the frame 1. A gantry frame 5 is welded to the top of the frame 1 for support and limiting. The frame 1, support component 2, and gantry frame 5 are fixedly connected to form an integrated structure. Support legs are fixed at the four corners of the bottom of the frame 1 to improve stability. Three horizontal shafts 6 are rotatably connected to the side wall of the gantry frame 5. Three limiting rollers 8 are fitted on the outer surface of each horizontal shaft 6. The limiting rollers 8 rotate synchronously counterclockwise to support the top of the vermicelli. Vermicelli is a common starch product. After drying, vermicelli has a certain degree of toughness. Two limiting rollers 8 are fitted on the outer surface of the horizontal shaft 6 near the limiting rollers 8. The cutter disc 12 is fitted onto the outer surface of the middle limiting roller 8. The cutter disc 12 is symmetrically distributed and can rotate synchronously with the horizontal axis 6 to cut starch products. A servo motor 7 is fixed on the side wall of the gantry frame 5. An air hood 9 is installed on the inner top of the gantry frame 5. The air hood 9 is trumpet-shaped. A blower 10 is fixed on the top of the gantry frame 5. A connecting pipe 11 is fixed in the middle of the gantry frame 5. An electric heating wire 17 is fixed on the inner side wall of the gantry frame 5. The electric heating wire 17 can be heated when connected to a power source. The support component 2 is funnel-shaped and connected to the frame 1 to facilitate the free fall of the broken particles. The blower 10, the air hood 9 and the electric heating wire 17 work together to form warm air that blows out from the bottom of the air hood 9, thereby blowing off the broken particles attached to the surface of the conveyor belt 4 and the limiting roller 8. At the same time, the frame 1 and the vermicelli are dried, which can improve the convenience of collecting vermicelli broken particles and reduce the waste of broken particles.

[0022] Please see Figures 1-3The support component 2 is funnel-shaped and connected to the frame 1. The connecting pipe 11 passes through the gantry 5 and is fixed at the top of the exhaust hood 9. A pipe is inserted into the top of the connecting pipe 11, and the other end of the pipe is inserted into the output end of the blower 10 side wall, which improves the stability of the slag flow. The ends of the horizontal shaft 6 away from the servo motor 7 are all fixed with sprockets 13, and chains 14 are meshed on the outer surface of the sprockets 13.

[0023] Please see Figures 2-4 Three conveyor belts 4 are symmetrically distributed and are located directly below the limiting rollers 8. The width of the conveyor belts 4 is adapted to the external dimensions of the limiting rollers 8. A support plate 15 is fixed on the side wall of the frame 1 near the support assembly 2. The support plate 15 is inserted into the middle of the conveyor belts 4 in sequence. The top of the support plate 15 is supported on the inner top of the conveyor belt 4. Two cutting grooves 16 are opened on the surface of the support plate 15 for the cutter head 12 to rotate, which improves the stability of the support.

[0024] During operation, the operator first moves the device to the designated location, places the storage box 3 directly below the support assembly 2, then fixes the blower 10 to the top of the gantry frame 5, and inserts a pipe into the output end of the blower 10 side wall to connect to the top of the connecting pipe 11. Then, an external power supply is connected to start the conveyor belt 4. The conveyor belt 4, through the cooperation of the motor and roller shaft, achieves synchronous clockwise rotation. The semi-dry vermicelli to be cut is placed horizontally on the surface of the three conveyor belts 4. Then, the servo motor 7 is started to drive the horizontal shaft 6, sprocket 13, and chain 14 to achieve synchronous counter-clockwise rotation of the limiting roller 8. The limiting roller 8 supports the surface of the vermicelli, raising the vermicelli cutting end. The stability of the surface is ensured by the two blades 12 cutting the vermicelli when they come into contact with the vermicelli end face. The limiting roller 8 supports and limits the cutting, reducing the amount of shredded vermicelli. When slag is generated, it falls into the storage box 3 under the action of gravity along the support component 2, making it easy to collect. The blower 10 generates air force that blows downward through the connecting pipe 11 and the air hood 9, which can easily blow off the slag particles attached to the surface of the conveyor belt 4 and the limiting roller 8, further improving the convenience of cleaning. After the heating wire 17 is connected to the power supply, it can heat the air blown out of the air hood 9, thereby drying the inside of the frame 1, thus preventing bacterial growth and accelerating the drying of the shredded semi-dry vermicelli.

[0025] Through the above steps, the system is equipped with a support component 2, a storage box 3, an exhaust hood 9, a blower 10, a connecting pipe 11, and a heating wire 17, all according to requirements. The support component 2 is funnel-shaped and connected to the frame 1, facilitating the free fall of the broken particles. The blower 10, the exhaust hood 9, and the heating wire 17 work together to generate warm air that blows out from the bottom of the exhaust hood 9. While blowing, the warm air accelerates the drying process of the frame 1 and the vermicelli. The internal drying of the frame 1 reduces bacterial growth, improves the convenience of collecting vermicelli fragments, enhances the safety of starch product processing, improves the stability of cutting, and reduces waste of fragment resources.

Claims

1. A uniform cutting device for deep processing of starch products, comprising a frame (1) and a storage box (3); characterized in that: A support assembly (2) is fixed at the bottom of the frame (1), and a storage box (3) is placed directly below the support assembly (2). Three conveyor belts (4) are linearly rotatably connected to the inner side wall of the frame (1). A gantry frame (5) is fixed at the top of the frame (1). Three horizontal shafts (6) are rotatably connected to the side wall of the gantry frame (5). Three limiting rollers (8) are fitted on the outer surface of each horizontal shaft (6). Two cutter discs (12) are fitted on the outer surface of the horizontal shaft (6) near the limiting rollers (8). A servo motor (7) is fixed on the side wall of the gantry frame (5). An air hood (9) is installed on the inner top of the gantry frame (5). A blower (10) is fixed at the top of the gantry frame (5). A connecting pipe (11) is fixed in the middle of the gantry frame (5). An electric heating wire (17) is fixed on the inner side wall of the gantry frame (5).

2. The uniform cutting device for deep processing of starch products according to claim 1, characterized in that: The support component (2) is funnel-shaped and connected to the frame (1). The connecting pipe (11) passes through the gantry frame (5) and is fixed at the top of the exhaust hood (9). A pipe is inserted at the top of the connecting pipe (11), and the other end of the pipe is inserted into the output end of the blower (10) side wall.

3. The uniform cutting device for deep processing of starch products according to claim 1, characterized in that: The ends of the horizontal shaft (6) away from the servo motor (7) are all fixed with sprockets (13), and the outer surfaces of the sprockets (13) are all meshed with chains (14).

4. The uniform cutting device for deep processing of starch products according to claim 1, characterized in that: The three conveyor belts (4) are symmetrically distributed and are located directly below the limiting roller (8). The width of the conveyor belts (4) is adapted to the external dimensions of the limiting roller (8).

5. The uniform cutting device for deep processing of starch products according to claim 1, characterized in that: A support plate (15) is fixed on the side wall of the frame (1) near the support assembly (2). The support plate (15) is inserted into the middle of the conveyor belt (4). The top of the support plate (15) is supported on the inner top of the conveyor belt (4). Two cutting grooves (16) are opened on the surface of the support plate (15) for the cutter head (12) to rotate.

6. The uniform cutting device for deep processing of starch products according to claim 1, characterized in that: The frame (1), support assembly (2) and gantry (5) are fixedly connected to form an integrated structure, and support legs are fixed at the four corners at the bottom of the frame (1).

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