Toilet paper pulping and filtering mechanism
By introducing a servo motor-driven scraper into the toilet paper pulp filtration device, the problem of cleaning debris during downtime in the existing technology has been solved, realizing automated cleaning and improving work efficiency and device reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KAIFENG YICHEN PAPER CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-26
Smart Images

Figure CN224280881U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toilet paper processing technology, and more specifically, to a toilet paper pulping and filtering mechanism. Background Technology
[0002] Toilet paper is mainly used for daily hygiene and is one of the indispensable types of paper for the general public. There are many raw materials for making toilet paper, commonly including natural and pollution-free raw materials such as cotton pulp, wood pulp, bamboo pulp, and straw pulp. In the process of toilet paper processing, the pulp needs to be filtered and screened to remove larger plant fibers and impurities. Therefore, a toilet paper pulp filtration mechanism is needed.
[0003] The prior art discloses a pulp filtration and screening device for clean papermaking, application number CN202021225819.5. This invention uses a filter screen to filter and intercept large fibers and impurities in the pulp. A stepper motor drives a lead screw to rotate, which in turn drives a cleaning plate and brush to clean the filtered large fibers and impurities. Finally, the pulp is discharged through the cleaning port. However, opening the cleaning port requires the user to stop feeding pulp for a considerable period, which affects the device's efficiency. Furthermore, the lead screw is prone to clogging and malfunction in the pulp filtration environment, making its practicality somewhat limited. To address these shortcomings, those skilled in the art have proposed a toilet paper pulp filtration mechanism. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a toilet paper pulping and filtering mechanism that can automatically clean up debris intercepted on the filter screen without prolonged downtime. This results in higher work efficiency, greater reliability, less malfunction, and enhanced practicality, thereby solving the problems mentioned in the background technology.
[0005] To achieve the advantages of automatic cleaning of debris intercepted on the filter screen without prolonged downtime, resulting in higher work efficiency, greater reliability, less malfunction, and enhanced practicality, the specific technical solution adopted by this utility model is as follows: A toilet paper pulping and filtering mechanism includes a pulp tank, a filter half-cylinder, and a scraper. A support block is fixedly installed on the inner wall of the pulp tank. A filter screen is fixedly installed on the arc-shaped bottom surface of the filter half-cylinder, which is placed on the support block. Mounting plates are symmetrically fixedly installed on the pulp tank. A rotating shaft is installed between the two mounting plates, and one end of the rotating shaft is connected to the output end of a servo motor. Mounting blocks are symmetrically fixedly installed on the rotating shaft, and mounting grooves are provided on the mounting blocks. Mounting connecting rods are symmetrically welded to the bottom surface of the scraper and inserted into the mounting grooves. A cleaning port is provided on one side wall of the pulp tank. A placement plate is fixedly installed on one side wall of the pulp tank, and a collection box is placed on the placement plate.
[0006] Furthermore, several return springs are installed on one side wall of the mounting groove, and a locking pin is connected to the movable end of the return spring. A pull rod is fixedly connected to one side of the locking pin, and a locking hole is opened on one side of the mounting rod.
[0007] Furthermore, mounting screw holes are correspondingly opened at the four corners of the filter slurry half-cylinder and on the support block, and mounting bolts are screwed into the mounting screw holes.
[0008] Furthermore, several pulp inlet pipes are provided above the pulp tank, and pulp inlet valves are installed on the pulp inlet pipes. A pulp discharge pipe is connected to one side of the bottom of the pulp tank, and a pulp discharge valve is installed on the pulp discharge pipe.
[0009] Furthermore, a control panel is fixedly installed on the side wall of the pulp tank, and the control panel is electrically connected to the servo motor, the pulp inlet valve, and the pulp outlet valve.
[0010] Furthermore, the top of the scraper plate abuts against the inner wall of the filter screen.
[0011] Furthermore, the height of the top surface of the filter slurry half-cylinder is higher than the height of the bottom surface of the cleaning port.
[0012] Compared with the prior art, the present invention provides a toilet paper pulping and filtering mechanism, which has the following beneficial effects:
[0013] (1) This utility model is provided with a pulp tank, a filter half-cylinder, and a scraper. A support block is fixedly installed on the inner wall of the pulp tank, and a filter screen is fixedly installed on the arc-shaped bottom surface of the filter half-cylinder. The four corners of the filter half-cylinder and the support block are respectively provided with mounting screw holes, so the filter half-cylinder can be placed on the support block and then fixed by mounting bolts. Mounting plates are symmetrically fixedly installed on the pulp tank, and a rotating shaft is installed between the two mounting plates. One end of the rotating shaft is connected to the output end of a servo motor. Mounting blocks are symmetrically fixedly installed on the rotating shaft, and mounting grooves are provided on the mounting blocks. Mounting connecting rods are symmetrically welded to the bottom surface of the scraper. During installation... The mounting rod can be inserted into the mounting slot. Several return springs are installed on one side wall of the mounting slot, and the movable end of the return spring is connected to a locking pin. When the mounting rod is inserted into the mounting slot, the spring force of the return spring can push the locking pin into the locking hole opened on the mounting rod, thus fixing the mounting rod on the mounting block. This allows the scraper to rotate using the rotating shaft. When the scraper is severely worn, the user only needs to pull the pull rod connected to the locking pin to disengage the locking pin from the locking hole, thus disassembling the scraper and the mounting rod. The operation is simple and convenient, facilitating subsequent maintenance and replacement, and making it more practical.
[0014] (2) This utility model is equipped with a pulp tank, a filter half-cylinder, and a scraper. As described above, after installing the filter half-cylinder and the scraper, the user can open the inlet valve installed on the inlet pipe through the control panel, so that the shredded pulp is introduced into the inner cavity of the filter half-cylinder through the inlet pipe, and large particles of fiber and impurities contained in the shredded pulp are removed by the filter screen. The qualified pulp obtained can be discharged and collected by opening the discharge valve installed on the discharge pipe. As filtration proceeds, a certain amount of large particles of fiber and impurities will be blocked on the filter screen. At this time, the user can temporarily close the inlet valve and start the servo motor to drive the rotating shaft to rotate 360 degrees. The scraper will then rotate 360 degrees and use the scraper to remove impurities. The scraper can scrape the impurities clogging the inside of the filter screen to the cleaning port on one side wall of the pulp tank. A placement plate is fixedly installed on the outer wall of one side of the pulp tank, and a collection box can be placed on the placement plate. So the scraped pulp impurities can slide down the cleaning port into the collection box for collection. The worker only needs to replace and clean the collection box later. The operation is simpler and more convenient. After the scraper rotates one revolution and resets, the control panel can continue to open the pulp inlet valve to feed the pulp, so as to continue filtering and removing impurities. Thus, the impurities intercepted on the filter screen can be automatically cleaned without long-term machine downtime. The work efficiency is higher, the use is more reliable, less prone to failure, and more practical. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of a toilet paper pulping and filtering mechanism according to an embodiment of the present utility model;
[0017] Figure 2 This is a side sectional view of a toilet paper pulping and filtering mechanism according to an embodiment of the present utility model;
[0018] Figure 3 According to the embodiments of this utility model Figure 1 Enlarged view of point A;
[0019] Figure 4 According to the embodiments of this utility model Figure 1 Enlarged view of point B;
[0020] Figure 5 This is a perspective view of a pulping half-cylinder of a toilet paper pulping and filtering mechanism according to an embodiment of the present utility model.
[0021] In the picture:
[0022] 1. Pulp tank; 2. Control panel; 3. Servo motor; 4. Mounting rod; 5. Pulp inlet pipe; 6. Filter half-cylinder; 7. Filter screen; 8. Cleaning port; 9. Pulp discharge pipe; 10. Pulp discharge valve; 11. Mounting plate; 12. Rotating shaft; 13. Scraper; 14. Pulp inlet valve; 15. Placement plate; 16. Collection box; 17. Mounting block; 18. Support block; 19. Mounting bolt; 20. Mounting groove; 21. Return spring; 22. Locking pin; 23. Pull rod; 24. Locking hole; 25. Mounting screw hole. Detailed Implementation
[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0024] According to an embodiment of the present invention, a toilet paper pulp filtering mechanism is provided.
[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5 As shown, a toilet paper pulping and filtering mechanism according to an embodiment of the present invention includes a pulp tank 1, a pulping half-cylinder 6, and a scraper 13. A support block 18 is fixedly installed on the inner wall of the pulp tank 1. A filter screen 7 is fixedly installed on the arc-shaped bottom surface of the pulping half-cylinder 6, and the pulping half-cylinder 6 is placed on the support block 18. Mounting plates 11 are symmetrically fixedly installed on the pulp tank 1. A rotating shaft 12 is installed between the two mounting plates 11, and one end of the rotating shaft 12 is connected to the output end of a servo motor 3. Mounting plates 12 are symmetrically fixedly installed on the rotating shaft 12. The mounting block 17 has a mounting groove 20. The bottom surface of the scraper plate 13 is symmetrically welded with a mounting rod 4, which is inserted into the mounting groove 20. A cleaning port 8 is provided on one side wall of the pulp tank 1. A placement plate 15 is fixedly installed on one side wall of the pulp tank 1, and a collection box 16 is placed on the placement plate 15. This allows for automatic cleaning of debris intercepted on the filter screen 7 without prolonged machine downtime. This results in higher work efficiency, greater reliability, less malfunction, and stronger practicality.
[0026] In one embodiment, a plurality of return springs 21 are installed on one side wall of the mounting groove 20, and a locking pin 22 is connected to the movable end of the return spring 21. A pull rod 23 is fixedly connected to one side of the locking pin 22, and a locking hole 24 is provided on one side of the mounting rod 4, which facilitates the installation and disassembly of the scraper 13, so as to facilitate the subsequent maintenance and replacement of the worn scraper 13.
[0027] In one embodiment, mounting screw holes 25 are provided at the four corners of the filter slurry half-cylinder 6 and on the support block 18, and mounting bolts 19 are screwed into the mounting screw holes 25 to achieve the installation and fixation of the filter slurry half-cylinder 6.
[0028] In one embodiment, a plurality of pulp inlet pipes 5 are provided above the pulp tank 1, and a pulp inlet valve 14 is installed on the pulp inlet pipe 5. A pulp discharge pipe 9 is connected to one side of the bottom of the inner cavity of the pulp tank 1, and a pulp discharge valve 10 is installed on the pulp discharge pipe 9, which serves to realize the introduction of shredded pulp and the discharge of filtered pulp.
[0029] In one embodiment, a control panel 2 is fixedly installed on the side wall of the pulp tank 1, and the control panel 2 is electrically connected to the servo motor 3, the pulp inlet valve 14 and the pulp outlet valve 10. The control circuit of the control panel 2 can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0030] In one embodiment, the top of the scraper 13 abuts against the inner wall of the filter screen 7.
[0031] In one embodiment, the top surface of the filter slurry half-cylinder 6 is higher than the bottom surface of the cleaning port 8.
[0032] Working Principle: This utility model includes a pulp tank 1, a filter cylinder 6, and a scraper 13. A support block 18 is fixedly installed on the inner wall of the pulp tank 1. A filter screen 7 is fixedly installed on the arc-shaped bottom surface of the filter cylinder 6. Mounting screw holes 25 are correspondingly provided at the four corners of the filter cylinder 6 and on the support block 18, allowing the filter cylinder 6 to be placed on the support block 18 and then fixed in place using mounting bolts 19. Mounting plates 11 are symmetrically fixedly installed on the pulp tank 1. A rotating shaft 12 is installed between the two mounting plates 11, and one end of the rotating shaft 12 is connected to the output end of a servo motor 3. Mounting blocks 17 are symmetrically fixedly installed on the rotating shaft 12, and mounting grooves 20 are provided on the mounting blocks 17. Mounting screws 17 are symmetrically welded to the bottom surface of the scraper 13. During installation, the mounting rod 4 can be inserted into the mounting groove 20. Several return springs 21 are installed on one side wall of the mounting groove 20, and locking pins 22 are connected to the movable ends of the return springs 21. When the mounting rod 4 is inserted into the mounting groove 20, the spring force of the return springs 21 pushes the locking pins 22 into the locking holes 24 on the mounting rod 4, thus fixing the mounting rod 4 onto the mounting block 17. This allows the rotating shaft 12 to drive the scraper plate 13 to rotate. When the scraper plate 13 is severely worn, the user only needs to pull the pull rod 23 connected to the locking pin 22 to disengage the locking pin 22 from the locking hole 24, thus disassembling the scraper plate 13 and the mounting rod 4. The operation is simple and convenient. This design facilitates subsequent maintenance and replacement, enhancing practicality. Furthermore, the invention includes a pulp tank 1, a filter half-cylinder 6, and a scraper 13. As described above, after installing the filter half-cylinder 6 and scraper 13, the user can open the inlet valve 14 installed on the inlet pipe 5 via the control panel 2. This allows the shredded pulp to be introduced into the inner cavity of the filter half-cylinder 6 through the inlet pipe 5, and large particles of fiber and impurities are removed through the filter screen 7. The resulting qualified pulp can be discharged and collected by opening the discharge valve 10 installed on the discharge pipe 9. As filtration progresses, a certain amount of large particles of fiber and impurities will become clogged on the filter screen 7. At this time, the user can temporarily close the inlet valve 14 and simultaneously start the servo motor 3 to rotate the rotating shaft 12 360 degrees, thus removing the scraper 13. 3. The filter screen 7 is rotated 360 degrees, and the scraper 13 scrapes the impurities clogging the inside of the filter screen 7 to the cleaning port 8 on one side wall of the pulp tank 1. A placement plate 15 is fixedly installed on the outer wall of one side of the pulp tank 1, and a collection box 16 can be placed on the placement plate 15. Therefore, the scraped pulp impurities can slide down the cleaning port 8 into the collection box 16 for collection. The worker only needs to replace and clean the collection box 16 afterward, making the operation simpler and more convenient. After the scraper 13 rotates one revolution and resets, the control panel 2 can continue to open the pulp inlet valve 14 to feed the pulp, so as to continue filtering and removing impurities. This allows for automatic cleaning of the impurities intercepted on the filter screen 7 without long-term machine downtime, resulting in higher work efficiency and greater reliability.Less prone to malfunction, making it more practical.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A toilet paper pulping and filtering mechanism, comprising a pulp tank (1), a filter half-cylinder (6), and a scraper (13), characterized in that, The pulp tank (1) is fixedly installed with a support block (18) on its inner wall. The filter screen (7) is fixedly installed on the arc-shaped bottom surface of the filter half cylinder (6) and the filter half cylinder (6) is placed on the support block (18). The pulp tank (1) is symmetrically fixedly installed with mounting plates (11). A rotating shaft (12) is installed between the two mounting plates (11). One end of the rotating shaft (12) is connected to the output end of a servo motor (3). The rotating shaft (12) is symmetrically fixedly installed with mounting blocks (17). The mounting blocks (17) are provided with mounting grooves (20). The scraper (13) is symmetrically welded with mounting rods (4) on its bottom surface. The mounting rods (4) are inserted into the mounting grooves (20). The pulp tank (1) is provided with a cleaning port (8) on one side wall. The pulp tank (1) is fixedly installed with a placement plate (15). A collection box (16) is placed on the placement plate (15).
2. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, A number of reset springs (21) are installed on one side wall of the mounting groove (20), and a locking pin (22) is connected to the movable end of the reset spring (21). A pull rod (23) is fixedly connected to one side of the locking pin (22), and a locking hole (24) is opened on one side of the mounting rod (4).
3. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, The filter slurry half-cylinder (6) has mounting screw holes (25) at its four corners and on the support block (18), and mounting bolts (19) are screwed into the mounting screw holes (25).
4. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, Several pulp inlet pipes (5) are provided above the pulp tank (1), and a pulp inlet valve (14) is installed on the pulp inlet pipe (5). A pulp discharge pipe (9) is connected to one side of the bottom of the pulp tank (1), and a pulp discharge valve (10) is installed on the pulp discharge pipe (9).
5. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, The control panel (2) is fixedly installed on the side wall of the pulp tank (1), and the control panel (2) is electrically connected to the servo motor (3), the pulp inlet valve (14) and the pulp outlet valve (10).
6. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, The top of the scraper (13) abuts against the inner wall of the filter screen (7).
7. The toilet paper pulping and filtering mechanism according to claim 1, characterized in that, The height of the top surface of the filter slurry half-cylinder (6) is higher than the height of the bottom surface of the cleaning port (8).
Citation Information
Patent Citations
Clean paper pulp filtering and screening device for papermaking
CN212895652U