A tail gas treatment device of a textile setting machine
By introducing a combined structure of filter box and treatment box into the exhaust gas treatment equipment of textile setting machine, and combining multi-stage filtration with filter screen, activated carbon layer and electrostatic dust removal plate, the problem that existing equipment cannot effectively remove tiny pollutants is solved, and efficient exhaust gas treatment and equipment protection are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QUANZHOU JINYI TEXTILE MASCH CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-29
Smart Images

Figure CN224293509U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exhaust gas treatment technology for textile setting machines, and in particular to an exhaust gas treatment device for textile setting machines. Background Technology
[0002] The textile industry, as one of my country's traditional pillar industries, occupies an important position in the national economy. With the continuous development of textile technology, textile setting machines have been widely used in various textile production enterprises. During operation, textile setting machines generate a large amount of exhaust gas containing various pollutants. This exhaust gas has a complex composition, containing not only various fiber lint and fine particulate matter, but also grease, volatile organic compounds (VOCs), and other harmful gases. If this exhaust gas is directly emitted into the atmosphere without effective treatment, it will pollute the environment. On the one hand, fiber lint and fine particulate matter can form inhalable particulate matter, affecting air quality and harming human respiratory health; on the other hand, VOCs in the exhaust gas are important precursors to photochemical smog, causing a series of environmental problems such as increased ozone concentration and acid rain. Furthermore, the odor emitted from the exhaust gas can also adversely affect the lives of surrounding residents and hinder the sustainable development of enterprises.
[0003] In existing exhaust gas treatment technologies, the pretreatment stage is often inadequate. Some treatment equipment only uses simple filters for preliminary filtration. The pore size of these filters is relatively large, only able to intercept some larger particles of impurities, and unable to effectively remove tiny fibers and small particles. This results in a large amount of fine pollutants entering subsequent treatment units, which not only increases the difficulty and burden of subsequent treatment but also easily causes clogging and damage to subsequent treatment equipment, shortens equipment lifespan, and increases operating costs. Therefore, an exhaust gas treatment device for textile setting machines is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this invention is to provide an exhaust gas treatment device for textile setting machines, addressing the shortcomings of existing exhaust gas treatment technologies, such as inadequate pretreatment stages. Some treatment devices employ only simple filters for initial filtration, with large pore sizes that can only intercept larger particles, failing to effectively remove tiny fibers and smaller particles. This results in a large amount of fine pollutants entering subsequent treatment units, increasing the difficulty and burden of subsequent treatment, and easily causing clogging and damage to subsequent equipment, shortening equipment lifespan, and increasing operating costs.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a waste gas treatment device for a textile setting machine, comprising a filter box, two sliding grooves inside the filter box, a first filter mechanism slidably connected inside the sliding grooves, a treatment box connected to the top of the filter box via a pipe, a second filter mechanism installed on the upper surface of the treatment box, and a cleaning mechanism fixedly connected to the top of the treatment box. The first filter mechanism includes a filter screen slidably connected inside the sliding groove, with an activated carbon layer installed on one side of the filter screen; the second filter mechanism includes two high-voltage power supplies installed on the upper surface of the treatment box, with an electrostatic dust removal plate electrically connected to one side of each high-voltage power supply via a power line; the cleaning mechanism includes a hydraulic rod fixedly connected to the top of the treatment box, a support frame fixedly connected to the end of the hydraulic rod, and several brush heads fixedly connected to both sides of the support frame.
[0008] As a further embodiment of this utility model, handles are fixedly connected to the surfaces of both the filter screen and the activated carbon layer. Anti-slip grooves are provided on the surface of the handles, which serve to prevent slipping.
[0009] As a further embodiment of this utility model, an air inlet pipe is connected to one side of the filter box, and an electrically controlled valve is installed on the surface of the air inlet pipe. The electrically controlled valve controls the air intake flow rate.
[0010] As a further embodiment of this utility model, the top of the processing box is provided with an exhaust port, and several reinforcing ribs are fixedly connected to both sides of the surface of the processing box. The exhaust port serves to exhaust air.
[0011] As a further embodiment of this utility model, the bottom of the processing box is fixedly connected with four support legs in a rectangular array, and the bottom of the support legs is fitted with anti-slip sleeves, which play an anti-slip role.
[0012] As a further embodiment of this utility model, a drain outlet is provided in the middle of the bottom surface of the treatment box, and a valve is installed on the surface of the drain outlet. The drain outlet serves to discharge sewage.
[0013] As a further embodiment of this utility model, the bottom of the filter box is threadedly connected to a base, which is installed on the bottom surface of the support leg. The base serves to support the equipment.
[0014] (III) Beneficial Effects
[0015] This utility model provides an exhaust gas treatment device for textile setting machines, which has the following beneficial effects:
[0016] 1. The exhaust gas treatment equipment of this textile setting machine, through the setting of a first filtration mechanism and a second filtration mechanism, allows the exhaust gas to undergo pretreatment. First, the exhaust gas enters the filter box for initial filtration, where the filter screen and activated carbon layer in the filter box filter and adsorb impurities in the exhaust gas. Then, some tiny impurities are transported through pipes to a treatment box on one side. The high-voltage power supply on both sides of the treatment box surface is activated, causing the electrostatic dust removal plate on one side to generate an electric field, which adsorbs the surrounding charged tiny impurities onto its surface, thereby achieving the effect of deep treatment of the exhaust gas, improving the quality of exhaust gas treatment, and preventing impurities from causing blockage and damage to subsequent treatment equipment.
[0017] 2. The exhaust gas treatment equipment of this textile setting machine, through the setting of the cleaning mechanism, addresses the issue that a large amount of impurities will be adsorbed on the surface of the electrostatic precipitator plate during use. If not cleaned, it will affect the filtration effect of the equipment. Therefore, a hydraulic rod is set at the top of the treatment box. The hydraulic rod drives the brush heads on both sides of the end support frame to reciprocate on the surface of the electrostatic precipitator plate, cleaning off the impurities adhering to the surface of the electrostatic precipitator plate and discharging them from the drain port at the bottom. This achieves the effect of extending the service life of the electrostatic precipitator plate and avoiding the accumulation of impurities, which would affect its normal use function. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the first filtration mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the second filtration mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model.
[0022] In the diagram: 1. Filter box; 2. First filtration mechanism; 201. Filter screen; 202. Activated carbon layer; 3. Processing box; 4. Second filtration mechanism; 401. High voltage power supply; 402. Electrostatic dust removal plate; 5. Cleaning mechanism; 501. Hydraulic rod; 502. Support frame; 503. Brush head; 6. Handle; 7. Air inlet pipe; 8. Electric control valve; 9. Reinforcing rib; 10. Support leg; 11. Drain outlet; 12. Valve; 13. Base; 14. Exhaust outlet. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Please see Figures 1 to 4 This utility model provides a technical solution: a tail gas treatment device for a textile setting machine, including a filter box 1. The filter box 1 has two sliding grooves inside, and a first filter mechanism 2 is slidably connected inside the grooves. Through the arrangement of the first filter mechanism 2 and the second filter mechanism 4, the tail gas is deeply treated, improving the quality of the tail gas treatment and preventing impurities from clogging and damaging subsequent treatment equipment. The top of the filter box 1 is connected to a treatment box 3 via a pipe. A second filter mechanism 4 is installed on the upper surface of the treatment box 3. A cleaning mechanism 5 is fixedly connected to the top of the treatment box 3. The cleaning mechanism 5 extends the service life of the electrostatic dust removal plate 402, preventing impurities from accumulating and affecting its normal function.
[0025] The first filtration mechanism 2 includes a filter screen 201 slidably connected inside the slide groove, and an activated carbon layer 202 is installed on one side of the filter screen 201.
[0026] The second filtration mechanism 4 includes two high-voltage power supplies 401 installed on the upper surface of the processing box 3. One side of the high-voltage power supply 401 is electrically connected to an electrostatic dust removal plate 402 via a power line.
[0027] The cleaning mechanism 5 includes a hydraulic rod 501 fixedly connected to the top of the processing box 3. A support frame 502 is fixedly connected to the end of the hydraulic rod 501. Several brush heads 503 are fixedly connected to both sides of the surface of the support frame 502.
[0028] Handles 6 are fixedly connected to the surfaces of both the filter screen 201 and the activated carbon layer 202. Anti-slip grooves are provided on the surface of the handles 6, which serve to prevent slipping.
[0029] One side of the filter box 1 is connected to an air inlet pipe 7. An electric control valve 8 is installed on the surface of the air inlet pipe 7. The electric control valve 8 controls the air intake flow.
[0030] The top of the processing box 3 is provided with an exhaust port 14, and several reinforcing ribs 9 are fixedly connected to both sides of the surface of the processing box 3. The exhaust port 14 serves to exhaust air.
[0031] The bottom of the processing box 3 is fixedly connected with four support legs 10 in a rectangular array. The bottom of the support legs 10 is fitted with anti-slip sleeves, which play a role in preventing slipping.
[0032] A drain outlet 11 is provided in the middle of the bottom surface of the treatment box 3. A valve 12 is installed on the surface of the drain outlet 11. The drain outlet 11 serves to discharge sewage.
[0033] The bottom of the filter box 1 is threadedly connected to a base 13, which is installed on the bottom surface of the support leg 10. The base 13 serves to support the equipment.
[0034] In this invention, the working steps of the device are as follows:
[0035] First step: When pre-treating the exhaust gas, the exhaust gas first enters the filter box 1 for the first filtration. The filter screen 201 and activated carbon layer 202 in the filter box 1 filter and adsorb the impurities in the exhaust gas. Then, some tiny impurities are transported to the treatment box 3 on one side through the pipeline. The high voltage power supply 401 on both sides of the surface of the treatment box 3 is activated. The high voltage power supply 401 causes the electrostatic dust removal plate 402 on one side to generate an electric field, which adsorbs the surrounding charged tiny impurities onto its surface.
[0036] The second step: During use, a large number of impurities will be adsorbed on the surface of the electrostatic dust removal plate 402. If it is not cleaned, it will affect the filtration effect of the equipment. Therefore, a hydraulic rod 501 is set on the top of the treatment box 3. The hydraulic rod 501 drives the brush heads 503 on both sides of the end support frame 502 to reciprocate on the surface of the electrostatic dust removal plate 402, sweeping off the impurities attached to the surface of the electrostatic dust removal plate 402 and discharging them from the drain port 11 at the bottom.
[0037] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0038] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste gas treatment device for a textile setting machine, comprising a filter box (1), characterized in that: The filter box (1) has two sliding grooves inside, and a first filter mechanism (2) is slidably connected inside the sliding grooves. The top of the filter box (1) is connected to a processing box (3) through a pipe. A second filter mechanism (4) is installed on the upper surface of the processing box (3). A cleaning mechanism (5) is fixedly connected to the top of the processing box (3). The first filtration mechanism (2) includes a filter screen (201) slidably connected inside the slide groove, and an activated carbon layer (202) is installed on one side of the filter screen (201); The second filtration mechanism (4) includes two high-voltage power supplies (401) installed on the upper surface of the processing box (3), and one side of the high-voltage power supply (401) is electrically connected to an electrostatic dust removal plate (402) via a power line; The cleaning mechanism (5) includes a hydraulic rod (501) fixedly connected to the top of the processing box (3). A support frame (502) is fixedly connected to the end of the hydraulic rod (501). Several brush heads (503) are fixedly connected to both sides of the surface of the support frame (502).
2. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: Handles (6) are fixedly connected to the surfaces of the filter screen (201) and the activated carbon layer (202), and anti-slip grooves are provided on the surface of the handles (6).
3. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: One side of the filter box (1) is connected to an air inlet pipe (7), and an electric control valve (8) is installed on the surface of the air inlet pipe (7).
4. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: The top of the processing box (3) is provided with an exhaust port (14), and several reinforcing ribs (9) are fixedly connected to both sides of the surface of the processing box (3).
5. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: The bottom of the processing box (3) is fixedly connected with four support legs (10) in a rectangular array, and the bottom of the support legs (10) is fitted with an anti-slip sleeve.
6. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: The bottom of the treatment box (3) is provided with a drain outlet (11), and a valve (12) is installed on the surface of the drain outlet (11).
7. The exhaust gas treatment equipment for a textile setting machine according to claim 1, characterized in that: The bottom of the filter box (1) is threadedly connected to a base (13), which is mounted on the bottom surface of the support leg (10).