A vulcanization waste gas treatment system for hydraulic rubber hose production

Abstract

This invention provides a vulcanization waste gas treatment system for hydraulic hose production, comprising a primary purification device, a secondary purification device, and a tertiary purification device. The primary purification device includes a water tank with an air inlet and an exhaust outlet at the top. A water flow transmission component is located at the air inlet, and an overflow outlet is located on the side wall of the water tank. The secondary purification device includes an adsorption tower with an exhaust outlet, a slag discharge outlet, and an air inlet. Heating wires and activated carbon adsorption blocks are located inside the adsorption tower. The tertiary purification device includes a cooling box with a water return outlet on the side wall, a flow guide hood at the top, an exhaust pipe on the flow guide hood, and an exhaust component on the cooling box. A water pump is located on the side wall of the cooling box, with its inlet connected to the interior of the cooling box and its outlet connected to the exhaust component. The exhaust outlet is connected to the air inlet, the exhaust outlet is connected to the exhaust component, the exhaust component is connected to the water flow transmission component, and the overflow outlet is connected to the water return outlet. This invention can efficiently purify vulcanization waste gas while being energy-saving and environmentally friendly.

Description

Technical Field

[0001] This invention relates to the field of environmental protection technology, specifically to a vulcanization waste gas treatment system for hydraulic hose production. Background Technology

[0002] Currently, vulcanizing tanks are used to vulcanize hydraulic hoses. Vulcanizing vapors are released into the tanks to vulcanize the hoses. However, the waste gas produced during the vulcanization process contains strong neurotoxins, which strongly irritate mucous membranes. Furthermore, some of the gases in the vulcanization waste gas are flammable and can easily form explosive mixtures when mixed with air, potentially igniting and exploding upon contact with open flames or high temperatures. In addition, this type of waste gas has a noticeable odor, causing pollution to the surrounding environment and factory area, making it difficult to avoid nuisance to residents.

[0003] Therefore, we propose a vulcanization waste gas treatment system for hydraulic hose production to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a vulcanization waste gas treatment system for hydraulic hose production. The specific solution is as follows:

[0005] A vulcanization waste gas treatment system for hydraulic hose production includes a primary purification device, a secondary purification device, and a tertiary purification device arranged in coordination. The primary purification device includes a water tank with an air inlet and an exhaust outlet at the top. The air inlet is connected to a guide pipe for discharging waste gas, and a water flow transmission component is located at the air inlet. An overflow outlet is located on the side wall of the water tank, and a filter screen is located at the overflow outlet. Inclined tube packing is located inside the water tank, and a waste discharge outlet is located at the bottom of the side wall. The secondary purification device includes an adsorption tower with an exhaust outlet at the top, a slag discharge outlet at the bottom, and an air inlet on the side wall. The adsorption tower contains heating wires for high-temperature treatment of the waste gas, and a metal mesh is located above the heating wires. Active carbon nanotubes with multiple through holes are stacked on the metal mesh. The carbon adsorption block is equipped with solenoid valves at its air inlet, air outlet, and waste outlet. The three-stage purification device includes a cooling box with a return water inlet on its side wall, a flow guide shroud on its top, an exhaust pipe on the flow guide shroud, and an exhaust assembly on the cooling box. A water pump is located on the side wall of the cooling box, with its inlet connected to the interior of the cooling box and its outlet connected to the exhaust assembly via a drain pipe. The exhaust outlet is connected to the air inlet via an exhaust pipe, the exhaust outlet is connected to the exhaust assembly via an exhaust pipe, the exhaust assembly is connected to the water flow transmission assembly via a drain pipe, and the overflow outlet is connected to the return water inlet via a return water pipe. The water pump, solenoid valves, heating wire, and pressure sensor are all electrically connected to the controller.

[0006] Based on the above, the water flow transmission assembly includes a cylindrical housing 1 fixed inside the air inlet. The housing 1 has an inlet 1 on its side and an outlet 1 at its top. A T-shaped tube is rotatably mounted through the axis of the housing 1. Multiple fan blades 1 are mounted on the T-shaped tube inside the housing 1. Multiple air vanes are also mounted on the T-shaped tube. Multiple nozzles are located at the bottom end of the T-shaped tube. The outlet 1 is connected to one end of a connecting pipe, and the other end of the connecting pipe is rotatably connected to the top end of the T-shaped tube via a rotary joint. The exhaust assembly includes a cylindrical housing 2 located outside the cooling box. The housing 2 has an inlet 2 on its side and an outlet 2 at its end. A rotating pipe with one open end is rotatably mounted through the axis of the housing 2, penetrating the cooling box. Multiple fan blades 2 are mounted on the rotating pipe inside the housing, and multiple branch pipes are mounted on the rotating pipe inside the cooling box.

[0007] The inlet is connected to the outlet via the drain pipe; the exhaust pipe is rotatably connected to the open end of the rotating pipe via a rotary joint.

[0008] Based on the above, the bottom of the water tank is inclined downwards towards the slag discharge port.

[0009] Based on the above, a pressure sensor is installed through the side wall of the adsorption tower.

[0010] Based on the above, the activated carbon adsorption block has a through hole with a square cross-section in the middle, and a limiting rod corresponding to the through hole is provided on the metal mesh.

[0011] Based on the above, the side wall of the cooling box is provided with multiple heat dissipation fins.

[0012] Based on the above, a water-blocking mesh and a desiccant are sequentially provided at the exhaust port from bottom to top.

[0013] This invention has outstanding substantive features and significant progress compared to the prior art. Specifically, this invention has the following advantages:

[0014] The vulcanization waste gas treatment system for hydraulic hose production provided by this invention can efficiently wash, decompose, adsorb and cool the vulcanization waste gas, ensuring that the waste gas meets emission standards. Furthermore, the overall system structure design ensures that the waste gas treatment process achieves energy-saving and environmental protection effects. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0016] Figure 2 This is a schematic diagram of the primary purification device in this invention.

[0017] Figure 3 This is a schematic diagram of the water flow transmission component in this invention.

[0018] Figure 4 This is a schematic diagram of the secondary purification device in this invention.

[0019] Figure 5 This is a top view of the structure of the activated carbon adsorption block in this invention.

[0020] Figure 6 This is a partial structural schematic diagram of the present invention.

[0021] Figure 7 yes Figure 6 Schematic diagram of the structure at point A in the middle.

[0022] In the diagram: 1. Primary purification device; 2. Secondary purification device; 3. Tertiary purification device; 4. Water tank; 5. Air inlet; 6. Water flow transmission assembly; 6-1. Shell 1; 6-2. Inlet 1; 6-3. Outlet 1; 6-4. T-tube; 6-5. Fan blade 1; 6-6. Fan blade; 6-7. Nozzle; 6-8. Connecting pipe; 7. Exhaust port; 8. Slag discharge port; 9. Overflow port; 10. Water baffle; 11. Desiccant; 12. Inclined tube packing; 13. Adsorption tower; 14. Exhaust vent; 15. Waste discharge port; 16. Air inlet; 17. Metal. 18. Activated carbon adsorption block; 19. Limiting rod; 20. Heating wire; 21. Pressure sensor; 22. Cooling box; 23. Water return port; 24. Water pump; 25. Drain pipe one; 26. Exhaust assembly; 26-1. Shell two; 26-2. Inlet two; 26-3. Outlet two; 26-4. Rotary pipe; 26-5. Fan blade two; 27. Branch pipe; 28. Flow guide; 29. ​​Exhaust stack; 30. Fin; 31. Exhaust pipe one; 32. Drain pipe two; 33. Exhaust pipe two; 34. Water return pipe; 35. Flow guide; 36. Controller. Detailed Implementation

[0023] The technical solution of the present invention will be further described in detail below through specific embodiments. Example

[0024] like Figure 1-7As shown, this invention provides a vulcanization waste gas treatment system for hydraulic hose production, including a primary purification device 1, a secondary purification device 2, and a tertiary purification device 3 arranged in coordination. The primary purification device 1 includes a water tank 4, with an air inlet 5 and an exhaust outlet 7 at the top. The air inlet 5 is externally connected to a guide pipe 35 for discharging waste gas. A water flow transmission component 6 is provided at the air inlet 5. An overflow outlet 9 is provided on the side wall of the water tank 4, and a filter screen is provided at the overflow outlet 9. Inclined tube packing 12 is provided inside the water tank 4, and a waste discharge outlet 15 is provided at the bottom of the side wall of the water tank 4. The secondary purification device 2 includes an adsorption tower 13, with an exhaust outlet 14 at the top, a slag discharge outlet 8 at the bottom, and an air inlet 16 on the side wall. An electric heating wire 20 for high-temperature treatment of waste gas is provided inside the adsorption tower 13. A metal mesh 17 is provided above the electric heating wire 20, and activated carbon adsorption blocks 18 with multiple through holes are stacked on the metal mesh 17. Solenoid valves are installed at the air vent 16, exhaust vent 14, and waste discharge vent 15. The three-stage purification device 3 includes a cooling box 22, a return water inlet 23 on the side wall of the cooling box 22, a flow guide hood 28 on the top of the cooling box 22, an exhaust pipe 29 on the flow guide hood 28, an exhaust assembly 26 on the cooling box 22, a water pump 24 on the side wall of the cooling box 22, the inlet of the water pump 24 being connected to the interior of the cooling box 22, and the outlet of the water pump 24 being connected to the exhaust assembly 26 via a drain pipe 25. The exhaust port 7 is connected to the air inlet 16 via an exhaust pipe 31, the exhaust port 14 is connected to the exhaust assembly 26 via an exhaust pipe 33, the exhaust assembly 26 is connected to the water flow transmission assembly 6 via a drain pipe 32, and the overflow port 9 is connected to the return water inlet 23 via a return water pipe 34. The water pump 24, solenoid valves, heating wire 20, and pressure sensor 21 are all electrically connected to the controller 36.

[0025] The aforementioned water flow transmission assembly 6 includes a cylindrical housing 6-1 fixed inside the air inlet 5. The housing 6-1 has an inlet 6-2 on its side and an outlet 6-3 on its top. A T-shaped tube 6-4 is rotatably mounted through the axis of the housing 6-1. Multiple fan blades 6-5 and multiple fan blades 6-6 are mounted on the T-shaped tube 6-4 inside the housing 6-1. Multiple nozzles 6-7 are located at the bottom end of the T-shaped tube 6-4. The outlet 6-3 is connected to one end of a connecting pipe 6-8, and the other end of the connecting pipe 6-8 is rotatably connected to the top end of the T-shaped tube 6-4 via a rotary joint. The exhaust assembly 26 includes... A cylindrical shell 26-1 is disposed outside the cooling box 22. The shell 26-1 has an inlet 26-2 on its side and an outlet 26-3 at its end. A rotating pipe 26-4 with one open end is rotatably disposed through the axis of the shell 26-1. The rotating pipe 26-4 passes through the cooling box 22. Multiple fan blades 26-5 are disposed on the rotating pipe 26-4 located inside the shell. Multiple branch pipes 27 are disposed on the rotating pipe 26-4 located inside the cooling box 22. The inlet 26-2 is connected to the outlet 26-3 through a drain pipe 32. The exhaust pipe 33 is rotatably connected to the open end of the rotating pipe 26-4 through a rotary joint.

[0026] To facilitate the discharge of impurities generated from the exhaust gas spray cleaning, the bottom of the water tank 4 is inclined downwards towards the slag discharge port 8.

[0027] To facilitate the cleaning of impurities on the activated carbon adsorption block 18, this invention adopts the popcorn principle, that is, the adsorption tower 13 is pressurized at high temperature and then depressurized instantly to discharge the impurities on the surface of the activated carbon adsorption block 18. To facilitate the monitoring of the pressure inside the adsorption tower 13, a pressure sensor 21 is installed through the side wall of the adsorption tower 13.

[0028] To facilitate the vertical alignment of the through holes on the activated carbon adsorption block 18, a square-section through hole is provided in the middle of the activated carbon adsorption block 18, and a limiting rod 19 corresponding to the through hole is provided on the metal mesh 17.

[0029] To facilitate heat dissipation of the water inside the cooling tank 22, multiple heat dissipation fins 30 are provided through the side wall of the cooling tank 22.

[0030] To facilitate the drying of the exhaust gas after spraying, a water baffle 10 and a desiccant 11 are installed at the exhaust port 7 from bottom to top.

[0031] The specific working principle of this invention is as follows: Under normal conditions, the solenoid valves at the air inlet 16 and the air outlet 14 are both open, while the solenoid valve at the waste outlet 15 is closed. The water pump 24 is started, and the water in the cooling tank 22 is drawn by the water pump 24 and discharged from the drain pipe 25 into the housing 26-1. The water flow impacts the fan blade 26-5, causing the rotating pipe 26-4 to rotate. Then, the water flow is discharged from the outlet 26-3. After being discharged through the drain pipe, the water flow enters the housing 6-1 in the water flow transmission assembly 6. The water flow impacts the fan blade 6-5, causing the T-shaped pipe 6-4 to rotate. Then, the water flow is discharged from the outlet 6-3 and discharged into the T-shaped pipe through the connecting pipe 6-8. When the T-shaped pipe 6-4 rotates, the fan blade 6-6 rotates accordingly, introducing the exhaust gas into the water tank 4. Finally, the water flow is sprayed out from the nozzle 6-7 to spray the exhaust gas for treatment. After being sprayed, the exhaust gas is dried by the water baffle 10 and the desiccant 11 and then discharged into the adsorption tower 13 through the exhaust pipe 31. After being decomposed at high temperature and adsorbed by the activated carbon adsorption block 18, the exhaust gas is discharged from the exhaust port 14 and enters the transfer pipe 26-4 in the exhaust assembly 26 through the exhaust pipe 33. Finally, the exhaust gas is discharged from the branch pipe 27 and enters the cooling box 22 for cooling. The cooled exhaust gas is discharged from the exhaust stack 29.

[0032] Because the activated carbon adsorption block 18 will accumulate a lot of impurities on its surface after long-term use, in order to clean the impurities on the surface of the activated carbon adsorption block 18, the solenoid valves at the air inlet 16, air outlet 14 and waste outlet 15 need to be closed, the heating wire 20 is heated, and the pressure inside the adsorption tower 13 is observed by the pressure sensor 21. When the pressure inside the adsorption tower 13 reaches the set value of the controller 36, the controller 36 automatically opens the solenoid valve at the waste outlet 15. Under the state of instantaneous depressurization inside the adsorption tower 13, the impurities on the surface of the activated carbon adsorption block 18 are removed and discharged.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of the present invention or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solutions of the present invention, and all such modifications and substitutions should be covered within the scope of the technical solutions claimed in the present invention.

Claims

1. A vulcanization waste gas treatment system for hydraulic hose production, characterized in that: It includes a primary purification device (1), a secondary purification device (2), and a tertiary purification device (3) that are configured in conjunction with each other; the primary purification device (1) includes a water tank (4), the top of the water tank (4) is provided with an air inlet (5) and an exhaust outlet (7), the air inlet (5) is connected to a guide pipe (35) for discharging waste gas, a water flow transmission component (6) is provided at the air inlet (5), an overflow outlet (9) is provided on the side wall of the water tank (4), a filter screen is provided at the overflow outlet (9), and inclined tube packing (12) is provided inside the water tank (4). The bottom of the wall is provided with a waste discharge port (15); the secondary purification device (2) includes an adsorption tower (13), the top of the adsorption tower (13) is provided with an exhaust port (14), the bottom is provided with a slag discharge port (8), and the side wall is provided with an air inlet (16). The adsorption tower (13) is provided with an electric heating wire (20) for high-temperature treatment of waste gas. A metal mesh (17) is provided above the electric heating wire (20). Activated carbon adsorption blocks (18) with multiple through holes are stacked on the metal mesh (17). The air inlet (16), the exhaust port (14), and the waste discharge port are provided with a waste discharge port (15). Solenoid valves are provided at the inlet (15); the three-stage purification device (3) includes a cooling box (22), a return water inlet (23) is provided on the side wall of the cooling box (22), a guide shroud (28) is provided on the top of the cooling box (22), an exhaust pipe (29) is provided on the guide shroud (28), an exhaust assembly (26) is also provided on the cooling box (22), a water pump (24) is provided on the side wall of the cooling box (22), the inlet of the water pump (24) is connected to the inside of the cooling box (22), and the outlet of the water pump (24) is connected to the exhaust assembly through a drain pipe (25). The components (26) are connected; the exhaust port (7) is connected to the air inlet (16) through exhaust pipe one (31), the exhaust port (14) is connected to the exhaust assembly (26) through exhaust pipe two (33), the exhaust assembly (26) is connected to the water flow transmission assembly (6) through drain pipe two (32), and the overflow port (9) is connected to the return port (23) through return water pipe (34); the water pump (24), solenoid valve, heating wire (20) and pressure sensor (21) are all electrically connected to the controller (36); The water flow transmission assembly (6) includes a cylindrical housing (6-1) fixed inside the air inlet (5). The housing (6-1) has an inlet (6-2) on its side and an outlet (6-3) at its top. A T-shaped tube (6-4) is rotatably mounted through the axis of the housing (6-1). Multiple fan blades (6-5) are mounted on the T-shaped tube (6-4) inside the housing (6-1), and multiple fan blades (6-6) are also mounted on the T-shaped tube (6-4). Multiple nozzles (6-7) are mounted at the bottom end of the T-shaped tube (6-4). The outlet (6-3) is connected to one end of a connecting pipe (6-8), and the other end of the connecting pipe (6-8) is rotatably connected to the top end of the T-shaped tube (6-4) via a rotary joint. The exhaust assembly (26) includes... The device includes a cylindrical shell (26-1) disposed outside the cooling box (22). The shell (26-1) has an inlet (26-2) on its side and an outlet (26-3) at its end. A rotating pipe (26-4) with one end open is rotatably disposed through the axis of the shell (26-1). The rotating pipe (26-4) passes through the cooling box (22). Multiple fan blades (26-5) are disposed on the rotating pipe (26-4) inside the shell. Multiple branch pipes (27) are disposed on the rotating pipe (26-4) inside the cooling box (22). The inlet (6-2) is connected to the outlet (26-3) through the drain pipe (32). The exhaust pipe (33) is rotatably connected to the open end of the rotating pipe (26-4) through a rotary joint.

2. The vulcanization waste gas treatment system for hydraulic hose production according to claim 1, characterized in that: The bottom of the water tank (4) slopes downward toward the slag discharge port (8).

3. The vulcanization waste gas treatment system for hydraulic hose production according to claim 1, characterized in that: A pressure sensor (21) is installed through the side wall of the adsorption tower (13).

4. The vulcanization waste gas treatment system for hydraulic hose production according to claim 1, characterized in that: The activated carbon adsorption block (18) has a square-shaped through hole in the middle, and the metal mesh (17) has a limiting rod (19) corresponding to the through hole.

5. The vulcanization waste gas treatment system for hydraulic hose production according to claim 1, characterized in that: The side wall of the cooling box (22) is provided with multiple heat dissipation fins (30).

6. The vulcanization waste gas treatment system for hydraulic hose production according to claim 1, characterized in that: The exhaust port (7) is provided with a water-blocking net (10) and a desiccant (11) from bottom to top.

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