A magnetizing device for magnetizing a magnet segment

Abstract

The utility model provides a kind of magnetic tile directional magnetizing equipment, including main body frame, feeding part, frame part, magnetizing part, transfer part, storage part and control part, feeding part includes magnetic tile adjusting mechanism and magnetic tile supply mechanism, frame part includes upper frame mechanism, state adjusting mechanism and frame mechanism, magnetizing part includes magnetizing machine, "n" shape frame, electric telescopic handle, movable gate, movable object frame and gyro wheel, transfer part includes screw stepper motor, electric telescopic handle and jaw motor, storage part includes screw stepper motor, electric telescopic handle and electric lifting device.The utility model has realized mechanical feeding, and greatly reduced labor intensity.Magnetic tile magnetizing direction is unified;Staff need not frequently approach magnetizing equipment, is favorable to health;Feeding efficiency is obviously improved, saves a lot of manpower and material resources, nonmetallic carrier avoids eddy current heating, and magnetizing efficiency is improved, to significantly improve the production efficiency of magnetic tile.

Description

Technical Field

[0001] This utility model relates to the field of magnetic tile processing equipment, and in particular to a magnetic tile directional magnetization device. Background Technology

[0002] Magnetization involves placing a magnetically oriented object into a magnetic field created by a coil carrying direct current, thereby magnetizing the magnetic material or increasing the magnetism of a magnet that is not sufficiently magnetic. Motor magnets are tile-shaped magnets primarily used in permanent magnet motors. During production, magnetization equipment is required to magnetize these magnets. Existing magnetization equipment, such as the ferrite magnet magnetization device disclosed in Chinese patent CN215815452U, includes a base plate, a control box, a charging box, and a magnetization base. The control box is located on the upper surface of the base plate, and the charging box is fixedly located on the right side of the control box. By setting a magnetization mechanism on the upper part of the charging box, eight magnets can be magnetized at once in each magnetization mechanism.

[0003] The aforementioned magnetic tile magnetization equipment relies on manual placement of each magnetic tile into the magnetization station, which has the following drawbacks:

[0004] Firstly, it requires manual loading, which is labor-intensive;

[0005] Secondly, staff members need to be near the magnetization equipment frequently, which seriously affects their health;

[0006] Third, the material loading efficiency is low. The material loading and transfer process consumes a lot of manpower and resources, which seriously restricts the production efficiency of magnetic tiles. Utility Model Content

[0007] This invention proposes a magnetic tile directional magnetization device, which can effectively solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] A magnetic tile directional magnetization device includes a main frame, a feeding section, a framing section, a magnetization section, a transfer section, a storage section, and a control section.

[0010] Specifically, the main frame includes a base, a loading base, a framing base, a magnetizing base, a storage base, a transfer carrier, a transport carrier, and a boxing carrier. The base includes a cross-shaped hollow container. The loading base, mounted on the base via pillars, includes a rectangular hollow container (Part 1). The framing base, mounted on the base, includes a rectangular hollow container (Part 2) with a rectangular through-hole on its top plate and symmetrically arranged mounting blocks. The magnetizing base, mounted on the base, includes a rectangular hollow container (Part 3) with symmetrically arranged mounting plates on its top plate; a strip-shaped chute is provided on the mounting plate. The storage base, mounted on the base, includes a rectangular hollow container (Part 4) with a rectangular through-hole on its top plate. The transport carrier, mounted on the base via pillars (Part 2), has a strip-shaped through-hole on it. The transfer carrier and the boxing carrier are C-shaped; the transfer carrier is mounted on the loading seat via support column three and is located below the transport carrier; the boxing carrier is mounted on the storage seat via support column four and is located below the transport carrier.

[0011] Specifically, the feeding section includes a magnetic tile adjustment mechanism and a magnetic tile supply mechanism. The magnetic tile adjustment mechanism includes a mesh conveyor belt, a limiting baffle, a "T"-shaped movable baffle, and an electric telescopic rod. The mesh conveyor belt and protective side plates are mounted on the feeding seat. The mesh conveyor belt is located between the protective side plates. The limiting baffle is mounted on the protective side plate via an "n"-shaped mounting plate and is located above the mesh conveyor belt. The "T"-shaped movable baffle is pin-connected to the right end of the limiting baffle and has a strip-shaped sliding hole. The electric telescopic rod is mounted on the limiting baffle via a mounting bracket and has a circular limiting post. The circular limiting post is slidably connected within the strip-shaped sliding hole, and a circular limiting block is located at its lower end. The outer diameter of the circular limiting block is larger than the width of the strip-shaped sliding hole. The magnetic tile supply mechanism includes a lead screw stepper motor, an electric telescopic rod, a stepper motor, and a vacuum chuck. The lead screw stepper motor and the slide rod are mounted on the transfer carrier plate. The movable carrier plate is slidably connected to the slide rod. The mounting plate is mounted on the lower surface of the movable carrier plate via a connecting column. The electric telescopic rod is mounted on the lower surface of the mounting plate. The vacuum chuck is mounted on the movable end of the electric telescopic rod via a stepper motor.

[0012] Specifically, the framing section includes an upper frame mechanism, a state adjustment mechanism, and a frame mechanism.

[0013] More specifically, the upper frame mechanism includes an electric lifting device and a "C"-shaped limiting frame. The "C"-shaped limiting frame is mounted on the frame mounting base; the electric lifting device is mounted inside the frame mounting base, and its movable end is slidably connected to the "C"-shaped limiting frame and the rectangular through hole.

[0014] More specifically, the state adjustment mechanism includes an electro-hydraulic rod one, an electro-hydraulic rod two, a U-shaped wedge one, and a U-shaped wedge two. The electro-hydraulic rod one is symmetrically arranged on the mounting block; the U-shaped wedge one is set on the movable end of the electro-hydraulic rod one through an L-shaped connecting plate; the electro-hydraulic rod two is equidistantly arranged on the mounting block; and the U-shaped wedge two is set on the movable end of the electro-hydraulic rod two.

[0015] More specifically, the frame structure includes a base plate, a "C"-shaped handle, a storage tube, a control plate one, a limit plate one, a control plate two, and a limit plate two. The substrate is adapted to the "C"-shaped limiting frame; "C"-shaped handles are symmetrically arranged on the substrate; storage tubes are equidistantly arranged on the substrate, with a circular through hole one on the left side plate and a circular through hole two on the front side plate; limiting plate one is located inside the storage tube, with a circular connecting post one on it; circular connecting post one is slidably connected to the circular through hole one; control plate one is connected to circular connecting post one via circular connecting post two; the outer diameter of circular connecting post two is slightly larger than the inner diameter of circular through hole one; a reset spring is sleeved on circular connecting post one, with its two ends abutting against the limiting plate one and the inner wall of the left side plate of the storage tube respectively; limiting plate two is located inside the storage tube, with a circular connecting post three on it; circular connecting post three is slidably connected to the circular through hole two; limiting plate two is connected to the front side plate of the storage tube via a reset spring; control plate two is connected to circular connecting post three via circular connecting post four; the outer diameter of circular connecting post four is slightly larger than the inner diameter of circular through hole two.

[0016] Specifically, the magnetization section includes a magnetizer, an "n"-shaped frame, a third electric telescopic rod, a movable gate, a fourth electric telescopic rod, a second vacuum suction cup, a movable loading frame, and rollers. The magnetizer and the "n"-shaped frame are mounted on the magnetization base; the third electric telescopic rod is mounted on the "n"-shaped frame; the movable gate is slidably connected within the "n"-shaped frame and connected to the movable end of the third electric telescopic rod; the fourth electric telescopic rod is mounted on a mounting plate; the second vacuum suction cup is mounted on the movable end of the fourth electric telescopic rod; and the movable loading frame is slidably connected within a strip-shaped groove via rollers.

[0017] Specifically, the transfer section includes a lead screw stepper motor, an electric telescopic rod, and a gripper motor. The lead screw stepper motor and the slide rod are mounted on the transport plate; the movable plate is slidably connected to the slide rod; the mounting plate is mounted on the lower surface of the movable plate via a connecting post; the electric telescopic rod is mounted on the lower surface of the mounting plate; and the gripper motor is mounted on the movable end of the electric telescopic rod.

[0018] Specifically, the storage part includes a screw rod stepper motor III, a screw rod stepper motor IV, an electric telescopic rod VI, a vacuum chuck III, and an electric lifting device II. The screw rod stepper motor III and the slide bar III are arranged on the box loading carrier plate; the movable carrier plate III is slidably connected to the slide bar III and is connected to the nut seat of the screw rod stepper motor III; the mounting plate IV is arranged on the bottom surface of the movable carrier plate III through a connecting column; the screw rod stepper motor IV and the slide bar IV are arranged on the mounting plate IV; the movable carrier plate IV is slidably connected to the slide bar IV and is connected to the nut seat of the screw rod stepper motor IV; the mounting plate V is arranged on the bottom surface of the movable carrier plate IV through a connecting column; the electric telescopic rod VI is arranged on the bottom surface of the mounting plate V; the vacuum chuck III is arranged on the movable end of the electric telescopic rod VI; the electric lifting device II is arranged in the storage seat, and its movable end is slidably connected in the rectangular through hole II.

[0019] Specifically, the control part includes a control mechanism, a feedback mechanism, and a PLC controller. The control mechanism includes a compressor, a start switch, a stock preparation switch, a magnetizing switch, a pause switch, and an unloading switch. The feedback mechanism includes several distance sensor modules.

[0020] Furthermore, a limiting rod is added. The limiting rod straddles the protective side plate through a bracket, and a flexible scraping plate is suspended at its bottom; the gap between the flexible scraping plate and the mesh chain conveyor belt is H, where 1.5 mm < H < the minimum curved height of the curved surface magnetic tile.

[0021] Advantages compared with the prior art:

[0022] In the present utility model, through the overall settings of the main frame, the feeding part, the framing part, the magnetizing part, the transfer part, the storage part, and the control part, the following functions are realized:

[0023] First, mechanical feeding is realized, greatly reducing the labor intensity. Through the double-stage orientation of the flexible scraping plate and the stepper motor, it is ensured that the magnetizing directions of the magnetic tiles are unified.

[0024] Second, the staff does not need to approach the magnetizing equipment frequently, which is beneficial to physical health.

[0025] Third, the feeding efficiency is significantly improved, saving a large amount of manpower and material resources. The non-metallic carrier avoids eddy current heating, and the magnetizing efficiency is improved, thus significantly improving the production efficiency of the magnetic tiles. Description of the Drawings

[0026] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model;

[0027] Figure 2 It is a three-dimensional structure schematic diagram of the feeding part structure of the present utility model;

[0028] Figure 3 It is a three-dimensional structure schematic diagram of the framing part structure of the present utility model;

[0029] Figure 4 This is a three-dimensional structural diagram of the transfer part of this utility model;

[0030] Figure 5 This is a top view of the structure of this utility model;

[0031] Figure 6 This is a top view of a partial cross-sectional structure of the present invention;

[0032] Figure 7 This is a top view of a partially enlarged cross-sectional structure of the present invention;

[0033] Figure 8 This is a partial cross-sectional view of the present invention.

[0034] Figure 9 This is a schematic diagram of the system structure of this utility model. Figure 1 ;

[0035] Figure 10 This is a schematic diagram of the system structure of this utility model. Figure 2 .

[0036] In the diagram: 101. Base, 102. Loading seat, 103. Frame mounting seat, 104. Magnetizing seat, 105. Storage seat, 106. Transport carrier, 107. Transfer carrier, 108. Boxing carrier, 201. Mesh conveyor belt, 202. Limiting baffle, 203. "T"-shaped movable baffle, 204. Electric telescopic rod I, 205. Lead screw stepper motor I, 206. Electric telescopic rod II, 301. Electric lifting device I, 302. "C"-shaped limiting frame, 303. Electric hydraulic rod I, 304. Electric hydraulic rod II, 305. "C"-shaped handle, 306. Storage tube, 401. Magnetizer, 402. Electric telescopic rod III, 403. Movable gate, 404. Electric telescopic rod IV, 405. Movable loading frame, 501. Lead screw stepper motor II, 502. Electric telescopic rod V, 503. Gripper motor, 601. Lead screw stepper motor III, 602. Lead screw stepper motor IV, 603. Electric telescopic rod VI, 604. Electric lifting device II. Detailed Implementation

[0037] Example 1, refer to Appendix Figure 1-10 A magnetic tile directional magnetization device includes a main frame, a feeding section, a framing section, a magnetization section, a transfer section, a storage section, and a control section.

[0038] The main frame includes a base, a feeding base 102, a frame mounting base 103, a magnetizing base 104, a storage base 105, a transfer carrier 107, a transport carrier 106, and a boxing carrier 108.

[0039] The base consists of a cross-shaped hollow container.

[0040] The feeding seat 102 is mounted on the base via a support column.

[0041] The feeding seat 102 includes a rectangular hollow container.

[0042] The frame holder 103 is mounted on the base.

[0043] The frame holder 103 includes a rectangular hollow container.

[0044] A rectangular through hole is provided on the top plate of the rectangular hollow container 2 for the moving end of the electric lifting device 301 to pass through.

[0045] Installation blocks are symmetrically arranged on the top plate of the rectangular hollow container II.

[0046] The magnetizing base 104 is disposed on the base.

[0047] The magnetizing base 104 includes a rectangular hollow container.

[0048] Mounting plate one is symmetrically installed on the top plate of the rectangular hollow container three.

[0049] A strip groove is set on the mounting plate.

[0050] Storage cradle 105 is mounted on the base.

[0051] Storage pod 105 includes a rectangular hollow container 4.

[0052] A rectangular through hole 2 is provided on the top plate of the rectangular hollow container 4.

[0053] The transport plate 106 is mounted on the base via support column 2.

[0054] A strip-shaped through hole is provided on the transport carrier plate 106. It is used for the assembly between the movable carrier plate 2 and the mounting plate 3.

[0055] The transfer carrier 107 is mounted on the loading seat 102 via the support column 3, and is located below the transport carrier 106.

[0056] The transfer carrier 107 and the box carrier 108 are C-shaped.

[0057] The box carrier 108 is mounted on the storage base 105 via four support pillars and is located below the transport carrier 106.

[0058] The feeding section includes a magnetic tile adjustment mechanism and a magnetic tile supply mechanism.

[0059] The magnetic tile adjustment mechanism includes a mesh conveyor belt 201, a limit baffle 202, a "T"-shaped movable baffle 203, and an electric telescopic rod 204.

[0060] The mesh conveyor belt 201 and the protective side plate are installed on the loading seat 102.

[0061] The mesh conveyor belt 201 is located between the protective side plates.

[0062] The limiting baffle 202 is installed on the protective side plate via an "n"-shaped mounting plate, and the limiting baffle 202 is located above the mesh conveyor belt 201.

[0063] The “T”-shaped movable baffle 203 is pin-connected to the right end of the limiting baffle 202.

[0064] The “T”-shaped movable baffle 203 is provided with strip-shaped sliding holes.

[0065] The electric telescopic rod 204 is mounted on the limit baffle 202 via a mounting bracket.

[0066] A circular limit post is installed on the electric telescopic pole 204.

[0067] A circular limiting post is slidably connected to a strip-shaped sliding hole, and a circular limiting block is provided at the lower end of the circular limiting post.

[0068] The outer diameter of the circular limiting block is larger than the width of the strip-shaped sliding hole.

[0069] The magnetic tile supply mechanism includes a lead screw stepper motor 205, an electric telescopic rod 206, a stepper motor, and a vacuum chuck.

[0070] The lead screw stepper motor 205 and the slide bar are mounted on the transfer carrier plate 107.

[0071] The movable carrier plate is slidably connected to the slide rod.

[0072] Mounting plate two is mounted on the bottom surface of movable carrier plate one via connecting columns.

[0073] The electric telescopic pole 206 is installed on the bottom surface of the mounting plate 2.

[0074] Vacuum suction cup one is mounted on the movable end of electric telescopic rod two 206 via a stepper motor.

[0075] The framing section includes an upper frame mechanism, a state adjustment mechanism, and a frame mechanism.

[0076] The upper frame mechanism includes an electric lifting device 301 and a "C"-shaped limiting frame 302.

[0077] The “C”-shaped limiting frame 302 is set on the mounting base 103.

[0078] The electric lifting device 301 is installed inside the frame base 103.

[0079] The movable end of the electric lifting device 301 is slidably connected to the "C"-shaped limiting frame 302 and the rectangular through hole 1.

[0080] The state adjustment mechanism includes an electro-hydraulic rod 1 (303), an electro-hydraulic rod 2 (304), a U-shaped wedge 1, and a U-shaped wedge 2.

[0081] The electro-hydraulic rods 303 are symmetrically arranged on the mounting block.

[0082] The U-shaped wedge is mounted on the movable end of the electro-hydraulic rod 303 via an L-shaped connecting plate. The inclined surface of the U-shaped wedge is used to contact the control plate of the frame mechanism, and the opening of the U-shaped wedge is adapted to the circular connecting column 2 described below.

[0083] The electro-hydraulic rods 2 and 304 are equidistantly arranged on the mounting block.

[0084] The second "U"-shaped wedge is set on the movable end of the second electric hydraulic rod 304.

[0085] The inclined surface of the second "U"-shaped wedge is used to contact the control plate of the frame mechanism, and the opening of the second "U"-shaped wedge is adapted to the circular connecting column four described below.

[0086] The frame mechanism includes a base plate, a "C"-shaped handle 305, a storage tube 306, a control plate one, a limit plate one, a control plate two, and a limit plate two.

[0087] The substrate is adapted to the "C"-shaped limiting frame 302.

[0088] The “C” shaped handles 305 are symmetrically arranged on the substrate.

[0089] Storage tubes 306 are equidistantly arranged on the substrate.

[0090] A circular through hole is provided on the left side plate of storage tube 306.

[0091] Two circular through holes are provided on the front side plate of storage tube 306.

[0092] The limiting plate is located inside the storage tube 306.

[0093] A circular connecting post is provided on the limiting plate; the circular connecting post is slidably connected to the circular through hole.

[0094] Control board 1 is connected to circular connecting post 1 via circular connecting post 2; the outer diameter of circular connecting post 2 is slightly larger than the inner diameter of circular through hole 1.

[0095] The reset spring is sleeved on the circular connecting post 1, with its two ends abutting against the limiting plate 1 and the inner wall of the left side plate of the storage tube 306, respectively.

[0096] Limiting plate 2 is located inside storage tube 306.

[0097] A circular connecting post three is provided on the limiting plate two; the circular connecting post three is slidably connected to the circular through hole two.

[0098] The second limiting plate is connected to the front plate of the storage tube 306 by a reset spring.

[0099] Control board 2 is connected to circular connecting post 3 via circular connecting post 4; the outer diameter of circular connecting post 4 is slightly larger than the inner diameter of circular through hole 2.

[0100] The magnetization section includes a magnetizer 401, an "n"-shaped frame, an electric telescopic rod 3 402, a movable gate 403, an electric telescopic rod 404, a vacuum suction cup 2, a movable loading frame 405, and rollers.

[0101] Magnetizer 401 and "n"-shaped frame are mounted on magnetizer base 104.

[0102] The electric telescopic pole 3402 is mounted on an "n"-shaped frame.

[0103] The movable gate 403 is slidably connected within the "n"-shaped frame and connected to the movable end of the electric telescopic rod 402; the movable gate 403 is used to close the opening of the magnetizer 401.

[0104] The electric telescopic pole 404 is installed on the mounting plate 1.

[0105] Vacuum suction cup two is mounted on the movable end of electric telescopic rod four 404. Vacuum suction cup two is used to grip the movable cargo frame 405.

[0106] The movable loading frame 405 is slidably connected to the strip groove 1 via rollers. The bottom of the strip groove 1 is on the same horizontal plane as the inner wall of the cavity bottom plate of the magnetizer 401.

[0107] The transfer section includes a lead screw stepper motor 501, an electric telescopic rod 502, and a gripper motor 503.

[0108] The lead screw stepper motor 2 501 and the slide bar 2 are mounted on the transport carrier plate 106.

[0109] The second movable carrier plate is slidably connected to the second sliding rod.

[0110] Mounting plate three is mounted on the bottom surface of movable carrier plate two via connecting columns.

[0111] The electric telescopic pole 502 is installed on the bottom surface of the mounting plate 3.

[0112] The gripper motor 503 is located on the movable end of the electric telescopic rod 502.

[0113] The storage section includes a lead screw stepper motor 3 (601), a lead screw stepper motor 4 (602), an electric telescopic rod 6 (603), a vacuum suction cup 3, and an electric lifting device 2 (604).

[0114] The lead screw stepper motor 3601 and the slide bar 3 are mounted on the box carrier plate 108.

[0115] The movable carrier plate three is slidably connected to the slide rod three; the movable carrier plate three is connected to the nut seat of the lead screw stepper motor three 601.

[0116] Mounting plate four is mounted on the bottom surface of movable carrier plate three via connecting columns.

[0117] The lead screw stepper motor 4602 and the slide bar 4 are mounted on the mounting plate 4.

[0118] The movable carrier plate four is slidably connected to the slide rod four.

[0119] The movable carrier plate four is connected to the nut seat of the lead screw stepper motor four 602.

[0120] Mounting plate five is mounted on the bottom surface of movable carrier plate four via connecting columns.

[0121] The electric telescopic pole 603 is installed on the bottom surface of the mounting plate 5.

[0122] Vacuum suction cup three is set on the movable end of electric telescopic rod six 603.

[0123] The electric lifting device 2604 is installed inside the storage base 105.

[0124] The movable end of the electric lifting device 2 604 is slidably connected to the rectangular through hole 2.

[0125] The control section includes a control mechanism, a feedback mechanism, and a PLC controller.

[0126] The control mechanism includes a compressor, a start switch, a material preparation switch, a magnetization switch, a pause switch, and an unloading switch.

[0127] The start switch, material preparation switch, magnetization switch, pause switch, and unloading switch are located on the loading base 102.

[0128] The compressor is located inside the base and away from the magnetizing base.

[0129] The feedback mechanism includes distance sensor module 1, distance sensor module 2, distance sensor module 3, distance sensor module 4, and distance sensor module 5.

[0130] The distance sensor module is equidistantly mounted on the limit baffle 202 to assist the PLC controller in detecting the position and orientation of the magnetic tile.

[0131] Distance sensor module 2 is located on the bottom surface of mounting plate 2 and is used to assist the PLC controller in detecting the position of the magnetic tile.

[0132] Distance sensor module three is mounted on mounting plate three and is used to assist the PLC controller in detecting the position of the frame mechanism.

[0133] The distance sensor module 4 is mounted on the movable loading frame 405 to assist the PLC controller in detecting the position of the frame mechanism.

[0134] Distance sensor module five is installed on electric telescopic rod six 603 to assist the PLC controller in detecting the position of the magnetic tiles inside the frame mechanism.

[0135] The lead screw stepper motor of this utility model includes a servo motor, a ball screw assembly, and a nut seat; the servo motor and the ball screw assembly are connected by a lead screw drive. The ball screw assembly includes a ball screw, a ball nut, rotating steel balls, and a circulating component. The nut seat is connected to the ball nut of the ball screw assembly.

[0136] The compressor is connected to vacuum suction cup 1, vacuum suction cup 2, and vacuum suction cup 3 via a solenoid valve.

[0137] The movable cargo frame and storage tube 306 are made of PEEK engineering plastic.

[0138] Working principle and usage:

[0139] Step 1, Pre-setting:

[0140] Place this device on the discharge side of the magnetic tile cleaning device (or transfer device, vibratory feeder). The magnetic tiles supplied by the vibratory feeder should all face the same direction, with the curved surface facing down.

[0141] Press the start switch to perform a no-load test.

[0142] Place the storage box onto the movable end of the electric lifting device 2604.

[0143] Place the frame mechanism onto the movable end of the electric lifting device 301.

[0144] Step 2, preparing materials:

[0145] Press the material preparation switch, and the PLC controller outputs a signal to the electric lifting device 1 (301), the electric lifting device 2 (604), the electric hydraulic rod 1 (303), and the electric hydraulic rod 2 (304).

[0146] Electric lifting device 301 moves the frame mechanism upward; electric hydraulic rods 303 and 304 start after a delay, moving limit plate 1 and limit plate 2 to expand the accommodating area of ​​storage tube 306. Electric lifting device 604 moves the storage box downward in an orderly manner, facilitating the subsequent entry of magnetic tiles.

[0147] Third step, use:

[0148] Press the magnetization switch, and the PLC controller outputs a signal to the mesh conveyor belt 201.

[0149] The mesh conveyor belt 201 starts, driving the magnetic tiles into one side of the limit baffle 202; when the magnetic tiles on one side accumulate to the rightmost side of the distance sensor module 1, the distance sensor module 1 outputs a signal to the PLC controller, the PLC controller outputs a signal to the electric telescopic rod 204, the electric telescopic rod 204 drives the "T" shaped movable baffle 203 to move, so that the magnetic tiles are evenly distributed in the multiple limit baffles 202.

[0150] The distance sensor module 2 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the lead screw stepper motor 205, the electric telescopic rod 206, the compressor, the lead screw stepper motor 501, and the stepper motor.

[0151] When the electric telescopic rod 206 is started, the compressor and solenoid valve are activated. The vacuum suction cup 1 grabs the magnetic tile, and the stepper motor adjusts the orientation of the magnetic tile (fine-tuning the offset caused by the "T"-shaped movable baffle 203, i.e., correcting the orientation of the magnetic tile). The lead screw stepper motor 205 delays and places the magnetic tile into the storage tube 306, so that the orientation of the magnetic tile is stable and consistent, which is convenient for subsequent magnetization or packaging. This process is repeated until the storage tube 306 is fully loaded.

[0152] The lead screw stepper motor 2 501 starts, driving the electric telescopic rod 502 and the gripper motor 503 to the top of the frame mechanism; the distance sensor module 3 outputs a signal to the PLC controller, and the PLC controller controls the electric telescopic rod 502 and the gripper motor 503 to start, transferring the frame mechanism to the movable loading frame 405.

[0153] The distance sensor module four outputs a signal to the PLC controller, and the PLC controller outputs a signal to the electric telescopic pole four 404, the electric telescopic pole three 402, and the magnetizer 401.

[0154] The solenoid valve and vacuum suction cup 2 are activated, and the electric telescopic rod 404 starts after a delay, transferring the frame mechanism into the magnetizer 401. The electric telescopic rod 3 402 drives the movable gate 403 to close the magnetizer 401; the magnetizer 401 starts after a delay to perform magnetization.

[0155] Step 4, Storage:

[0156] After magnetization is completed, the electric telescopic rod 502 and the vacuum suction cup 2 reset the frame mechanism, and then the magnetic tile is transferred to the storage base 105 under the action of the lead screw stepper motor 501, the electric telescopic rod 502 and the gripper motor 503.

[0157] The distance sensor module five outputs a signal to the PLC controller, and the PLC controller outputs a signal to the lead screw stepper motor three 601, the lead screw stepper motor four 602, and the electric telescopic rod six 603.

[0158] The lead screw stepper motor 3 (601) and lead screw stepper motor 4 (602) drive the electric telescopic rod 6 (603) and vacuum chuck 3 to move above the frame mechanism; the electric telescopic rod 6 (603) and solenoid valve are activated, and the vacuum chuck 3 picks up the magnetic tile and transfers it into the storage box, thus completing the magnetization and packing of the magnetic tile.

[0159] Example 2, based on Example 1, adds a limiting rod. The limiting rod spans the protective side plate via a bracket, and a flexible scraper is suspended at its bottom. The gap H between the flexible scraper and the conveyor belt satisfies: 1.5mm.

Claims

1. A magnetic tile directional magnetization device, characterized in that: It includes a main frame, a feeding section, a framing section, a magnetizing section, a transfer section, a storage section, and a control section; the main frame includes a base, a feeding base (102), a framing base (103), a magnetizing base (104), a storage base (105), a transfer carrier (107), a transport carrier (106), and a boxing carrier (108); the feeding section includes a magnetic tile adjustment mechanism and a magnetic tile supply mechanism; the framing section includes an upper frame mechanism, a state adjustment mechanism, and a frame mechanism; the upper frame mechanism includes an electric lifting device (301) and a "C"-shaped limiting frame (302); the "C"-shaped limiting frame (302) is set on the framing base (103); the electric lifting device (301) is set inside the framing base (103), and its movable end is slidably connected to the "C"-shaped limiting frame (302). The C-shaped limiting frame (302) and rectangular through hole 1 are included; the state adjustment mechanism includes electric hydraulic rod 1 (303), electric hydraulic rod 2 (304), "U" shaped wedge 1 and "U" shaped wedge 2; the magnetization part includes magnetizer (401), "n" shaped frame, electric telescopic rod 3 (402), movable gate (403), electric telescopic rod 4 (404), vacuum suction cup 2, movable loading frame (405) and rollers; the transfer part includes lead screw stepper motor 2 (501), electric telescopic rod 5 (502) and gripper motor (503); the storage part includes lead screw stepper motor 3 (601), lead screw stepper motor 4 (602), electric telescopic rod 6 (603), vacuum suction cup 3 and electric lifting device 2 (604).

2. The magnetic tile directional magnetization device according to claim 1, characterized in that: The magnetic tile adjustment mechanism includes a mesh conveyor belt (201), a limiting baffle (202), a "T"-shaped movable baffle (203), and an electric telescopic rod (204); the mesh conveyor belt (201) and the protective side plate are set on the loading seat (102); the mesh conveyor belt (201) is located between the protective side plates; the limiting baffle (202) is set on the protective side plate through an "n"-shaped mounting plate and is located above the mesh conveyor belt (201); the "T"-shaped movable baffle (203) is pin-connected to the right end of the limiting baffle (202) and has a strip-shaped sliding hole; the electric telescopic rod (204) is set on the limiting baffle (202) through a mounting bracket; a circular limiting post is set on the electric telescopic rod (204); the circular limiting post is slidably connected in the strip-shaped sliding hole, and a circular limiting block is set at the lower end of the circular limiting post.

3. The magnetic tile directional magnetization device according to claim 1, characterized in that: The base includes a cross-shaped hollow container; the loading seat (102) is mounted on the base via a support column and includes a rectangular hollow container; the frame mounting seat (103) includes a rectangular hollow container, the top plate of which is provided with a rectangular through hole and a mounting block; the magnetizing seat (104) includes a rectangular hollow container, the top plate of which is provided with a mounting plate; the mounting plate is provided with a strip groove; the storage seat (105) includes a rectangular hollow container, the top plate of which is provided with a... A rectangular through hole is provided; a transport carrier plate (106) is set on the base through a support column 2, and a strip-shaped through hole 1 is provided on it; a transfer carrier plate (107) is set on the loading seat (102) through a support column 3, and is located below the transport carrier plate (106); a boxing carrier plate (108) is set on the storage seat (105) through a support column 4, and is located below the transport carrier plate (106); the transfer carrier plate (107) and the boxing carrier plate (108) are in the shape of "C".

4. The magnetic tile directional magnetization device according to claim 1, characterized in that: The magnetic tile supply mechanism includes a lead screw stepper motor (205), an electric telescopic rod (206), a stepper motor, and a vacuum chuck. The lead screw stepper motor (205) and the slide rod are mounted on the transfer carrier plate (107). The movable carrier plate is slidably connected to the slide rod. The mounting plate is mounted on the lower surface of the movable carrier plate via a connecting column. The electric telescopic rod (206) is mounted on the lower surface of the mounting plate. The vacuum chuck is mounted on the movable end of the electric telescopic rod (206) via a stepper motor.

5. The magnetic tile directional magnetization device according to claim 1, characterized in that: Electric hydraulic rod one (303) and electric hydraulic rod two (304) are mounted on the mounting block; "U" shaped wedge one is mounted on the movable end of electric hydraulic rod one (303) through "L" shaped connecting plate; "U" shaped wedge two is mounted on the movable end of electric hydraulic rod two (304).

6. The magnetic tile directional magnetization device according to claim 1, characterized in that: The frame mechanism includes a base plate, a "C"-shaped handle (305), a storage tube (306), a control plate one, a limiting plate one, a control plate two, and a limiting plate two; the base plate is adapted to the "C"-shaped limiting frame (302); the storage tube (306) is located on the base plate, with a circular through hole one on its left side plate and a circular through hole two on its front side plate; the limiting plate one is located inside the storage tube (306), and a circular connecting post one is located on it; the circular connecting post one is slidably connected to the circular through hole one; the control plate one is connected to the circular connecting post two. The first circular connecting post is connected to the second circular connecting post; the outer diameter of the second circular connecting post is larger than the inner diameter of the first circular through hole; the reset spring is sleeved on the first circular connecting post, and its two ends abut against the first limiting plate and the inner wall of the left side plate of the storage tube (306) respectively; the second limiting plate is provided with the third circular connecting post; the third circular connecting post is slidably connected in the second circular through hole; the second limiting plate is located in the storage tube (306), and the second limiting plate is connected to the front side plate of the storage tube (306) by the reset spring; the second control plate is connected to the third circular connecting post through the fourth circular connecting post.

7. The magnetic tile directional magnetization device according to claim 1, characterized in that: Magnetizer (401) and "n"-shaped frame are mounted on magnetizer base (104); electric telescopic rod three (402) is mounted on "n"-shaped frame; movable gate (403) is slidably connected inside "n"-shaped frame and connected to the movable end of electric telescopic rod three (402); electric telescopic rod four (404) is mounted on mounting plate one; vacuum suction cup two is mounted on the movable end of electric telescopic rod four (404); movable loading frame (405) is slidably connected to strip groove one through rollers.

8. The magnetic tile directional magnetization device according to claim 1, characterized in that: The lead screw stepper motor 2 (501) and the slide rod 2 are mounted on the transport carrier plate (106); the movable carrier plate 2 is slidably connected to the slide rod 2; the mounting plate 3 is mounted on the bottom surface of the movable carrier plate 2 through the connecting column; the electric telescopic rod 5 (502) is mounted on the bottom surface of the mounting plate 3; and the gripper motor (503) is mounted on the movable end of the electric telescopic rod 5 (502).

9. The magnetic tile directional magnetization device according to claim 1, characterized in that: A lead screw stepper motor 3 (601) and a slide bar 3 are mounted on a box carrier plate (108); a movable carrier plate 3 is slidably connected to a slide bar 3 and connected to the nut seat of the lead screw stepper motor 3 (601); a mounting plate 4 is mounted on the lower surface of the movable carrier plate 3 via a connecting post; a lead screw stepper motor 4 (602) and a slide bar 4 are mounted on a mounting plate 4; a movable carrier plate 4 is slidably connected to a slide bar 4 and connected to the nut seat of the lead screw stepper motor 4 (602); a mounting plate 5 is mounted on the lower surface of the movable carrier plate 4 via a connecting post; an electric telescopic rod 6 (603) is mounted on the lower surface of the mounting plate 5; a vacuum suction cup 3 is mounted on the movable end of the electric telescopic rod 6 (603); an electric lifting device 2 (604) is mounted inside a storage base (105), and its movable end is slidably connected to a rectangular through hole 2.

10. The magnetic tile directional magnetization device according to claim 2, characterized in that: A limit rod is added, which spans the protective side plate through a bracket, and a flexible scraper is suspended at the bottom of the limit rod.

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