Insulator clevis assembly

CN224536798UActive Publication Date: 2026-07-21NANJING ELECTRIC (GRP) HIGH-TECH MATERIALS CO LTD
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Patent Information

Application Number
CN202521092144.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2026-07-21
Estimated Expiration
2035-05-30

AI Technical Summary

Technical Problem

Traditional cotter pin assembly methods for insulators are inefficient, lacking effective positioning and support structures, which can lead to pin misalignment, increase assembly time, and potentially damage the insulator and pin.

Method used

The system adopts a combination structure of support frame, support base and limiting pin. The support frame is composed of columns, the support base is provided with arc groove and positioning groove, and the limiting pin is conical. The limiting pin is inserted into the pin hole of the pin shaft to achieve circumferential positioning and ensure the accurate positioning of the pin shaft.

Benefits of technology

It improves assembly efficiency and precision, reduces the labor intensity of operators, and has good practicality and reliability.

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Abstract

The utility model discloses an insulator split pin assembly device, including insulator, split pin and pin shaft, the end of insulator is equipped with the connecting lug, and the pin shaft is inserted on the connecting lug, the device is used for the supplementary split pin assembly to the pin shaft, the device includes support frame, support seat and limit pin, support seat is fixed on the support frame, and the insulator is supported on the support frame, and the connecting lug is supported in the support seat, and the limit pin is inserted on the support seat, and the limit pin is inserted into the pin hole of pin shaft by moving the limit pin, and the circumference positioning of pin shaft is realized. The cooperation of support frame, support seat and limit pin, effectively solve the existing technology in the insulator split pin assembly problem, improve the assembly efficiency and precision, reduce the labor intensity of operating personnel, have good practicality and reliability.
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Description

Technical Field

[0001] This utility model relates to an insulator cotter pin assembly device. Background Technology

[0002] Traditional cotter pin assembly methods for insulators are inefficient, mainly due to the lack of effective positioning and support structures. The pin shaft that mates with the cotter pin may shift during assembly, leading to assembly failure or requiring multiple adjustments. This not only increases assembly time but may also damage the insulator and the pin shaft. Summary of the Invention

[0003] This utility model provides an insulator cotter pin assembly device to solve the problems existing in the prior art.

[0004] The technical solutions adopted in this utility model are as follows: An insulator cotter pin assembly device includes an insulator, a cotter pin, and a pin shaft. The insulator has a connecting lug at its end, and the pin shaft is inserted into the connecting lug. The device is used to assist in assembling the cotter pin onto the pin shaft. The device includes a support frame, a support base, and a limiting pin. The support base is fixed on the support frame, the insulator is supported on the support frame, the connecting lug is supported inside the support base, and the limiting pin is inserted into the support base. Moving the limiting pin and inserting it into the pin hole of the pin shaft achieves circumferential positioning of the pin shaft.

[0005] Furthermore, the support frame is a column structure with two columns spaced apart, and each column has an arc groove at its top.

[0006] Furthermore, the support base is provided with an arc groove and a positioning groove. The arc groove is used to support and position the insulator, and the positioning groove is used to position the pin.

[0007] Furthermore, the upper surface of the support base is provided with an open rectangular support groove, and the arc groove and the positioning groove are respectively provided on two adjacent side walls of the rectangular support groove. The pin is a T-shaped pin, and the T-head of the pin cooperates with the positioning groove.

[0008] Furthermore, one side of the support base relative to the positioning groove is an open structure, and an insertion hole is provided on the open side, into which the limiting pin is inserted.

[0009] Furthermore, the limiting pin is a tapered pin, with the smaller diameter end close to the positioning pin shaft.

[0010] Furthermore, the limiting pin is provided with a positioning step.

[0011] This utility model has the following beneficial effects: This device, through the cooperation of the support frame, support base, and limit pin, effectively solves the problems existing in the assembly of insulator cotter pins in the prior art, improves assembly efficiency and accuracy, reduces the labor intensity of operators, and has good practicality and reliability. Attached Figure Description

[0012] Figure 1 This is a structural diagram of the present utility model.

[0013] Figure 2 This is a structural diagram of the present utility model.

[0014] Figure 3 This is a structural diagram of the support base and the limiting pin. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] like Figures 1 to 3 As shown, this utility model discloses an insulator cotter pin assembly device, comprising an insulator 1, a cotter pin 2, and a pin shaft 3. The insulator 1 has a connecting lug 11 at its end, and the pin shaft 3 is inserted into the connecting lug 11. This utility model device is used to assist in assembling the cotter pin 2 onto the pin shaft 3.

[0017] This device includes a support frame 4, a support base 5, and a limiting pin 6. The support base 5 is fixed on the support frame 4, the insulator 1 is supported on the support frame 4, the connecting lug 11 is supported inside the support base 5, and the limiting pin 6 is inserted into the support base 5. Moving the limiting pin 6 and inserting it into the pin hole of the pin shaft 3 achieves circumferential positioning of the pin shaft 3.

[0018] The support frame 4 in this utility model consists of two columns arranged at intervals. Each column has an arc groove at its top to support the insulator 1 and ensure the stability of the insulator during assembly.

[0019] The support base 5 is rectangular in shape and has an arc groove and a positioning groove. The arc groove is coaxial with the arc groove at the top of the column and is also used to support and position the insulator 1. The positioning groove is used to position the pin 3.

[0020] The upper surface of the support base 5 is provided with an open rectangular support groove. The arc groove 51 and the positioning groove 52 are respectively provided on two adjacent side walls in the rectangular support groove. The pin 3 is a T-shaped pin. The T-head of the pin cooperates with the positioning groove 52. This design can accurately position the pin and provide an accurate reference for the assembly of the cotter pin.

[0021] The support base 5 has an open structure on one side relative to the positioning groove 52. An insertion hole 53 is provided on this open side. The limiting pin 6 is inserted into the insertion hole. By moving the limiting pin 6, it is inserted into the pin hole of the pin shaft 3, thereby achieving circumferential positioning of the pin shaft 3, preventing the pin shaft from rotating when assembling the cotter pin, and ensuring that the cotter pin can be smoothly assembled into place.

[0022] The limiting pin 6 is a tapered pin, with the smaller diameter end close to the positioning pin shaft 3. This tapered design helps the limiting pin to be inserted into the pin hole of the pin shaft more smoothly, and at the same time provides a more stable positioning effect after insertion.

[0023] The limiting pin 6 is provided with a positioning step 61. The positioning step 61 can limit the insertion of the limiting pin after it has been inserted to a certain depth, preventing the limiting pin from being over-inserted and ensuring the fit accuracy between it and the pin shaft. In addition, after the limiting pin 6 is inserted into the insertion hole 53, when the limiting pin 6 is released, the limiting pin 6 falls due to its own weight and is supported on the support base 5 by the positioning step 61.

[0024] In the actual assembly process, the pin 3 is first inserted into the connecting lug 11, and the insulator 1 is placed on the support frame 4, with its connecting lug 11 positioned within the rectangular support groove of the support base 5. The T-head of the pin 3 is inserted into the positioning groove 52 of the support base 5. Next, the limiting pin 6 is moved upward, and its smaller diameter end is gradually inserted into the pin hole of the pin 3 until the positioning step 61 contacts the support base 5, thereby achieving circumferential positioning of the pin 3. Finally, the cotter pin 2 is inserted into the pin 3, and then the cotter pin 2 is pressed down, pushing out the limiting pin 6 inserted into the pin hole through the cotter pin 2. Finally, the open end of the cotter pin 2 is opened using a tool to complete the cotter pin assembly.

[0025] This device, through the cooperation of the support frame, support base, and limit pin, effectively solves the problems existing in the assembly of insulator cotter pins in the prior art, improves assembly efficiency and accuracy, reduces the labor intensity of operators, and has good practicality and reliability.

[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. An insulator cotter pin assembly device, comprising an insulator (1), a cotter pin (2), and a pin shaft (3), wherein the end of the insulator (1) is provided with a connecting lug (11), and the pin shaft (3) is inserted into the connecting lug (11), the device being used to assist in assembling the cotter pin (2) onto the pin shaft (3), characterized in that: The device includes a support frame (4), a support base (5), and a limiting pin (6). The support base (5) is fixed on the support frame (4), the insulator (1) is supported on the support frame (4), the connecting ear (11) is supported inside the support base (5), and the limiting pin (6) is inserted into the support base (5). The limiting pin (6) is moved and inserted into the pin hole of the pin shaft (3) to achieve circumferential positioning of the pin shaft (3).

2. The insulator cotter pin assembly device as described in claim 1, characterized in that: The support frame (4) is a column structure with two columns spaced apart, and an arc groove is provided at the top of each column.

3. The insulator cotter pin assembly device as described in claim 1, characterized in that: The support base (5) is provided with an arc groove and a positioning groove. The arc groove is used to support the positioning insulator (1), and the positioning groove is used to position the pin (3).

4. The insulator cotter pin assembly device as described in claim 3, characterized in that: The upper surface of the support base (5) is provided with an open rectangular support groove. The arc groove (51) and the positioning groove (52) are respectively provided on two adjacent side walls in the rectangular support groove. The pin (3) is a T-shaped pin, and the T-head of the pin is engaged with the positioning groove (52).

5. The insulator cotter pin assembly device as described in claim 4, characterized in that: The support base (5) has an open structure on one side relative to the positioning groove (52), and a plug hole (53) is provided on the open side, into which the limiting pin (6) is inserted.

6. The insulator cotter pin assembly device as described in claim 1, characterized in that: The limiting pin (6) is a tapered pin, with the smaller diameter end close to the positioning pin shaft (3).

7. The insulator cotter pin assembly device as described in claim 6, characterized in that: The limiting pin (6) is provided with a positioning step (61).