Sludge discharging device for sewage treatment

Abstract

The utility model belongs to sewage treatment technical field, specifically is a kind of sludge discharge device for sewage treatment, including bottom plate;The top of bottom plate is fixedly installed with support leg, the top of support leg is fixedly installed with treatment pond, the bottom of treatment pond inner wall is provided with rotating mechanism, one side of treatment pond inner wall is provided with guide mechanism;The surface of treatment pond is close to the side of inclined plate and is provided with material conveying mechanism, by the setting of rotary disc, connecting block, conveying inclined plate, speed reducer, inclined plate, silica gel scraper and intercepting plate, the cooperation of rotary disc, connecting block and speed reducer can be by rotation to slowly transport silt, conveying inclined plate can prevent silt from appearing violent shaking and dispersion in the process of rotation by its inclination angle, the cooperation of inclined plate, silica gel scraper and intercepting plate can constantly scrape the silt on its surface in the process of rotary disc rotation, and by the inclination angle of itself, to transport silt to outside.

Description

Technical Field

[0001] This utility model belongs to the field of wastewater treatment technology, specifically a sludge removal device for wastewater treatment. Background Technology

[0002] As a core unit of the wastewater treatment process, the sludge removal system plays a crucial role in promptly removing sludge deposited in structures such as sedimentation tanks and reaction tanks. Its operational efficiency directly affects the effluent quality, operating costs, and the difficulty of subsequent sludge disposal at wastewater treatment plants.

[0003] In traditional wastewater treatment processes, the core design focus of sludge removal devices is on the efficient discharge of sludge. Mainstream technologies include mechanical scraping and suction sludge equipment, air-lift sludge removal devices, and sludge valve systems. Mechanical scraping and suction sludge equipment collects sludge through scraper pushing or negative pressure suction. While it can cover different tank types, the discharged sludge generally has a water content exceeding 97%, exhibiting a fluid state. This necessitates subsequent independent thickening tanks, filter presses, and other equipment for solid-liquid separation. This not only increases infrastructure investment and land area but also raises maintenance costs due to pipeline blockages during sludge transportation, further impacting wastewater treatment.

[0004] Therefore, this utility model provides a sludge removal device for sewage treatment. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a sludge discharge device for sewage treatment is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A sludge removal device for sewage treatment, comprising a base plate; a support leg fixedly installed on the top of the base plate, a treatment tank fixedly installed on the top of the support leg, a rotating mechanism provided at the bottom of the inner wall of the treatment tank, and a material guiding mechanism provided on one side of the inner wall of the treatment tank; a conveying mechanism provided on the surface of the treatment tank near the inclined plate, and a storage mechanism provided on the top of the base plate away from the support leg; a separation component provided on the inner wall of the storage mechanism; the rotating mechanism includes a rotating disk, a connecting block, a conveying inclined plate, and a reduction motor, the rotating disk being rotatably installed on the treatment tank... At the bottom of the inner wall of the treatment tank, the connecting block is rotatably installed on the inner wall of the bottom of the treatment tank. The reduction motor is fixedly installed at the bottom of the treatment tank, and the output end of the reduction motor is fixedly installed with the connecting block. The connecting block is fixedly connected to the rotating disk. Several sets of conveying inclined plates are provided. The several sets of conveying inclined plates are installed in a ring on the top of the rotating disk. The conveying inclined plates have built-in torsion springs, which can keep the conveying inclined plates at an inclined angle. The combined use of the rotating disk, connecting block and reduction motor can slowly convey sludge by rotation. The inclined plates can prevent the sludge from violently shaking and dispersing during rotation by their inclined angle.

[0007] Preferably, the material guiding mechanism includes an inclined plate, a silicone scraper, and an intercepting plate. The inclined plate is fixedly installed on one side of the bottom of the inner wall of the treatment tank. The bottom of the inclined plate is fixedly installed with the silicone scraper, and the top of the inclined plate is fixedly installed with the intercepting plate. In this scheme, the combined use of the inclined plate, the silicone scraper, and the intercepting plate can continuously scrape the sludge on the surface of the rotating disk during its rotation and transport the sludge to the outside through its own tilt angle.

[0008] Preferably, the conveying mechanism includes a conveying pipe, a discharge pump, and a discharge pipe. The conveying pipe is connected to the side of the treatment tank surface near the inclined plate. The end of the conveying pipe away from the treatment tank is fixedly installed with the discharge pump. The output end of the discharge pump is fixedly installed with the discharge pipe. In this scheme, the combined use of the conveying pipe, the discharge pump, and the discharge pipe can assist in the extraction of sludge conveyed by the inclined plate and transport the sludge to the separation net for storage.

[0009] Preferably, the storage mechanism includes a storage tank, a drain outlet, and a sealed door. The storage tank is fixedly installed on one side of the top of the base plate. The bottom of the surface of the storage tank is connected to the drain outlet. The top of the storage tank is rotatably installed with the sealed door. In this scheme, the combined use of the storage tank, the drain outlet, and the sealed door allows the discharged sludge to be temporarily stored in the storage tank, thereby enabling the next process to proceed.

[0010] Preferably, the separation component includes a drive motor and a separation net. The drive motor is fixedly installed at the bottom of the storage tank, and the separation net is rotatably installed at the bottom of the inner wall of the storage tank. The output end of the drive motor is fixedly connected to the separation net. In this scheme, the combined use of the drive motor and the separation net can use the centrifugal force generated by rotation to throw out the water in the sludge, so that solid-liquid separation can be carried out normally.

[0011] Preferably, both the conveying pipe and the drain outlet are equipped with solenoid valves. In this design, the solenoid valves enable the user to precisely control the discharge status of the conveying pipe and the drain outlet, making mud discharge more accurate and efficient.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The sludge removal device for sewage treatment described in this utility model, through the arrangement of a rotating disc, connecting block, conveying inclined plate, reduction motor, inclined plate, silicone scraper and intercepting plate, enables the rotating disc, connecting block and reduction motor to slowly convey sludge through rotation. The conveying inclined plate can prevent the sludge from violently shaking and dispersing during rotation by its tilt angle. The inclined plate, silicone scraper and intercepting plate can continuously scrape the sludge on the surface of the rotating disc during rotation and convey the sludge to the outside by their tilt angle.

[0014] 2. The sludge removal device for sewage treatment described in this utility model, through the arrangement of a conveying pipe, a discharge pump, a discharge pipe, a storage tank, a drain outlet, and a sealed door, enables the conveying pipe, the discharge pump, and the discharge pipe to assist in the extraction of sludge conveyed by the inclined plate, and to transport the sludge to a separation net for storage. The storage tank, the drain outlet, and the sealed door allow the discharged sludge to be temporarily stored in the storage tank, thus enabling the next process. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front perspective view of the present invention;

[0017] Figure 2 This is a partial sectional view of the present invention;

[0018] Figure 3 This is a partial structural diagram of the present invention;

[0019] Figure 4 This is a bottom-view structural diagram of the present invention;

[0020] Figure 5 yes Figure 2 Enlarged view of a portion of point A in the middle.

[0021] Legend:

[0022] 1. Base plate; 2. Support legs; 3. Rotating mechanism; 31. Rotating disk; 32. Connecting block; 33. Conveying inclined plate; 34. Gear motor; 4. Material guiding mechanism; 41. Inclined plate; 42. Silicone scraper; 43. Interceptor plate; 5. Material conveying mechanism; 51. Material conveying pipe; 52. Discharge pump; 53. Discharge pipe; 6. Storage mechanism; 61. Storage tank; 62. Drain outlet; 63. Sealed door; 7. Separation assembly; 71. Drive motor; 72. Separation net; 8. Processing tank. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Specific implementation examples are given below.

[0025] like Figures 1 to 5As shown in the embodiment of this utility model, a sludge removal device for sewage treatment includes a base plate 1; a support leg 2 is fixedly installed on the top of the base plate 1, and a treatment tank 8 is fixedly installed on the top of the support leg 2; a rotating mechanism 3 is provided at the bottom of the inner wall of the treatment tank 8, and a material guiding mechanism 4 is provided on one side of the inner wall of the treatment tank 8; a material conveying mechanism 5 is provided on the surface of the treatment tank 8 near the inclined plate 41, and a storage mechanism 6 is provided on the top of the base plate 1 away from the support leg 2; a separation component 7 is provided on the inner wall of the storage mechanism 6; the rotating mechanism 3 includes a rotating disk 31 and a connecting block 3. 2. The conveying inclined plate 33 and the reduction motor 34 are rotatably mounted on the bottom of the inner wall of the treatment tank 8. The connecting block 32 is rotatably mounted on the inner wall of the bottom of the treatment tank 8. The reduction motor 34 is fixedly mounted on the bottom of the treatment tank 8. The output end of the reduction motor 34 is fixedly mounted to the connecting block 32. The connecting block 32 is fixedly connected to the rotating disk 31. Several sets of conveying inclined plates 33 are arranged in a ring and rotated on the top of the rotating disk 31. The conveying inclined plate 33 has a torsion spring built in it, which can keep the conveying inclined plate 33 at the same tilt angle. The material guiding mechanism 4 includes an inclined plate 41, a silicone scraper 42, and a intercepting plate 43. The inclined plate 41 is fixedly installed on one side of the bottom of the inner wall of the treatment tank 8. The bottom of the inclined plate 41 is fixedly installed with the silicone scraper 42, and the top of the inclined plate 41 is fixedly installed with the intercepting plate 43. The material conveying mechanism 5 includes a material conveying pipe 51, a discharge pump 52, and a discharge pipe 53. The material conveying pipe 51 is connected to the side of the surface of the treatment tank 8 near the inclined plate 41. The end of the material conveying pipe 51 away from the treatment tank 8 is fixedly installed with the discharge pump 52, and the output end of the discharge pump 52 is fixedly installed with the discharge pipe 53. The storage machine... The structure 6 includes a storage tank 61, a drain outlet 62, and a sealed door 63. The storage tank 61 is fixedly installed on one side of the top of the base plate 1. The bottom of the surface of the storage tank 61 is connected to the drain outlet 62. The top of the storage tank 61 is rotatably installed with the sealed door 63. The separation component 7 includes a drive motor 71 and a separation net 72. The drive motor 71 is fixedly installed at the bottom of the storage tank 61. The separation net 72 is rotatably installed at the bottom of the inner wall of the storage tank 61. The output end of the drive motor 71 is fixedly connected to the separation net 72. Both the conveying pipe 51 and the drain outlet 62 have built-in solenoid valves.

[0026] like Figures 1 to 5As shown, the combined use of the rotating disk 31, connecting block 32, and reduction motor 34 enables the slow conveying of sludge through rotation. The conveying inclined plate 33, through its tilt angle, prevents the sludge from violently shaking and dispersing during rotation. The combined use of the inclined plate 41, silicone scraper 42, and intercepting plate 43 continuously scrapes the sludge on the surface of the rotating disk 31 during its rotation and conveys the sludge outwards through its tilt angle. The combined use of the conveying pipe 51, discharge pump 52, and discharge pipe 53 enables the conveying of sludge from the inclined plate 41 to... The sludge is assisted in being extracted and transported to the separation net 72 for storage. The combined use of the conveying pipe 51, the discharge pump 52, and the discharge pipe 53 can assist in extracting the sludge from the inclined plate 41 and transporting it to the separation net 72 for storage. The combined use of the drive motor 71 and the separation net 72 can use the centrifugal force generated by rotation to throw out the water in the sludge, so that solid-liquid separation can be carried out normally. The solenoid valve allows the user to precisely control the discharge status of the conveying pipe 51 and the drain outlet 62, making the sludge discharge more accurate and efficient.

[0027] Working principle: During operation, the base plate 1 is first placed on a flat surface. Then, wastewater is injected into the treatment tank 8 for sedimentation. The settled sludge adheres to the surface of the rotating disc 31. At this time, the user needs to start the reduction motor 34 to drive the connecting block 32 and the rotating disc 31 to rotate. The rotation of the rotating disc 31 will cause the sludge to move slowly. As the rotating disc 31 continues to rotate, the silicone scraper 42 and the inclined plate 41 will continuously scrape the sludge on the surface of the rotating disc 31 and convey it into the conveying pipe 51. When the conveying inclined plate 33 moves to the silicone scraper 42, the conveying inclined plate 33 will be affected by the silicone scraper 42. The scraper 42 rotates due to the squeezing and remains flush with the rotating disk 31 to allow the silicone scraper 42 to pass through normally. When the sludge accumulates in the conveying pipe 51, the discharge pump 52 is started to draw out the sludge in the conveying pipe 51 and discharge it into the storage tank 61 through the discharge pipe 53. Then the sludge will enter the separation net 72. At that time, the user needs to start the drive motor 71 to drive the separation net 72 to rotate and generate centrifugal force to throw out the water in the sludge and discharge it through the drain outlet 62. Then the user opens the sealed door 63 and cleans the sludge in the separation net 72.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sludge removal device for wastewater treatment, comprising a base plate (1); characterized in that: A support leg (2) is fixedly installed on the top of the base plate (1), and a processing tank (8) is fixedly installed on the top of the support leg (2). A rotating mechanism (3) is provided at the bottom of the inner wall of the processing tank (8), and a material guiding mechanism (4) is provided on one side of the inner wall of the processing tank (8). The rotating mechanism (3) includes a rotating disk (31), a connecting block (32), a conveying sloping plate (33), and a reduction motor (34). The rotating disk (31) is rotatably installed at the bottom of the inner wall of the treatment tank (8). The connecting block (32) is rotatably installed at the bottom of the inner wall of the treatment tank (8). The reduction motor (34) is fixedly installed at the bottom of the treatment tank (8). The output end of the reduction motor (34) is fixedly installed with the connecting block (32). The connecting block (32) is fixedly connected with the rotating disk (31). The conveying sloping plate (33) is provided in several groups. The several groups of conveying sloping plates (33) are rotatably installed on the top of the rotating disk (31) in a ring. The conveying sloping plate (33) is equipped with a torsion spring. The torsion spring can keep the conveying sloping plate (33) at the same tilt angle. The material guiding mechanism (4) includes an inclined plate (41), a silicone scraper (42), and an intercepting plate (43). The inclined plate (41) is fixedly installed on one side of the bottom of the inner wall of the treatment tank (8). The bottom of the inclined plate (41) is fixedly installed with the silicone scraper (42), and the top of the inclined plate (41) is fixedly installed with the intercepting plate (43).

2. The sludge removal device for wastewater treatment according to claim 1, characterized in that: A material conveying mechanism (5) is provided on the side of the surface of the treatment tank (8) near the inclined plate (41), and a storage mechanism (6) is provided on the top of the bottom plate (1) away from the support leg (2).

3. A sludge removal device for wastewater treatment according to claim 2, characterized in that: The inner wall of the storage mechanism (6) is provided with a separation component (7).

4. A sludge removal device for wastewater treatment according to claim 3, characterized in that: The material conveying mechanism (5) includes a material conveying pipe (51), a discharge pump (52) and a discharge pipe (53). The material conveying pipe (51) is connected to the side of the surface of the treatment tank (8) near the inclined plate (41). The end of the material conveying pipe (51) away from the treatment tank (8) is fixedly installed with the discharge pump (52). The output end of the discharge pump (52) is fixedly installed with the discharge pipe (53).

5. A sludge removal device for wastewater treatment according to claim 4, characterized in that: The storage mechanism (6) includes a storage tank (61), a drain outlet (62) and a sealed door (63). The storage tank (61) is fixedly installed on one side of the top of the base plate (1). The bottom of the surface of the storage tank (61) is connected to the drain outlet (62). The top of the storage tank (61) is rotatably installed with the sealed door (63).

6. A sludge removal device for wastewater treatment according to claim 5, characterized in that: The separation component (7) includes a drive motor (71) and a separation net (72). The drive motor (71) is fixedly installed at the bottom of the storage tank (61), and the separation net (72) is rotatably installed at the bottom of the inner wall of the storage tank (61). The output end of the drive motor (71) is fixedly connected to the separation net (72).

7. A sludge removal device for wastewater treatment according to claim 6, characterized in that: Both the feed pipe (51) and the drain outlet (62) are equipped with solenoid valves.

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