A servo motor control box for a flange end face processing machine

Abstract

The utility model relates to flange end face processing machine control box technical field discloses a kind of servo motor control box for flange end face processing machine, including box, adopt metal material to make, surface is equipped with corrosion-resistant coating, servo motor controller, be in box, with the servo motor electric connection of flange end face processing machine, heat dissipation component, including the heat dissipation hole of the heat conduction plate and box side portion that coincide servo motor controller, protective structure, including the sealing rubber sleeve of box inlet and outlet line mouth and surface dustproof cover, shockproof base, be in box bottom, contain elastic pad, connecting structure: box is detachably connected with flange end face processing machine main body by conversion sleeve. In the utility model, conversion sleeve is adapted to different specifications processing machine and servo motor, fast insertion type single electric wire simplifies connection, knob type speed regulator is convenient to operate, solve traditional motor connection complex, speed difficult control problem, improve adaptability and operating efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of control boxes for flange end face processing machines, and in particular to a servo motor control box for flange end face processing machines. Background Technology

[0002] Traditional small and medium-sized flange end face processing machines generally use pneumatic motors or electric motors as the core drive components. Due to their simple structure and low initial cost, this type of power source solution has long been the mainstream application in the industry and is suitable for various flange end face cutting, grinding and other processing scenarios.

[0003] However, there are obvious limitations when using pneumatic motors as a power source: their normal operation is highly dependent on the compressed air source, but in actual construction, many sites (such as outdoor operations and temporary emergency repair scenarios) often do not have stable compressed air supply conditions, which directly leads to the pneumatic motor being unable to start operation; even in scenarios where an air source is available, the speed of the pneumatic motor is affected by air pressure fluctuations and is difficult to control precisely, which can easily cause deviations in processing accuracy due to sudden changes in speed, and may even pose a safety hazard of injuring construction workers due to unstable operation.

[0004] The solution of using an electric motor as the power source also has its shortcomings: limited by the motor's performance, the output torque of the electric motor is relatively small, resulting in a limited cutting amount per pass. When encountering deep corrosion points or scratches on the flange end face, the construction personnel need to repeat the operation multiple times to complete the processing, which not only significantly prolongs the operation time and reduces the processing efficiency, but also makes it difficult to meet the high-efficiency construction requirements, adversely affecting the continuity and stability of flange end face processing. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a servo motor control box for a flange end face processing machine, aiming to improve the problem that the existing technology is unable to meet the high-efficiency construction requirements and has an adverse effect on the continuity and stability of flange end face processing.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a servo motor control box for a flange end face processing machine, comprising: The enclosure is made of metal with a corrosion-resistant coating on the surface. The servo motor controller is housed inside the enclosure and is electrically connected to the servo motor of the flange end face processing machine. The heat dissipation components include a heat-conducting plate that fits into the servo motor controller and heat dissipation holes on the side of the housing; The protective structure includes sealing sleeves for the cable inlet and outlet of the enclosure and dustproof covers on the surface; The seismic base is located at the bottom of the enclosure and includes an elastic pad. Connection structure: The housing is detachably connected to the flange end face processing machine body via an adapter sleeve. The adapter sleeve has mounting holes at both ends to adapt to the processing machine body and the servo motor. The servo motor controller is connected to the servo motor via a quick-connect single wire with an anti-disconnect plug at the end of the wire.

[0007] As a further description of the above technical solution: The quick-connect single wire is covered with an insulating sheath, and the anti-dislodgement plug has a buckle that automatically locks in place after insertion.

[0008] As a further description of the above technical solution: The inner wall of the conversion sleeve is equipped with a positioning boss that matches the groove of the flange end face processing machine body to ensure coaxial connection.

[0009] As a further description of the above technical solution: The housing surface is equipped with a rotary digital display speed controller, which is electrically connected to the servo motor controller and can adjust the servo motor speed.

[0010] As a further description of the above technical solution: The sealing sleeve of the protective structure is made of elastic rubber, which tightly wraps the quick-connect single wire to prevent dust from entering the box.

[0011] As a further description of the above technical solution: The heat dissipation component has a heat-conducting plate made of aluminum alloy with heat dissipation fins on its surface to accelerate the heat dissipation of the servo motor controller.

[0012] As a further description of the above technical solution: The elastic pad of the anti-vibration base is made of rubber, which reduces the impact of machine vibration on the internal components of the housing.

[0013] As a further description of the above technical solution: The conversion sleeve is replaceable and adapts to the connection dimensions of different models of flange end face processing machine bodies and servo motors.

[0014] This utility model has the following beneficial effects: 1. In this utility model, the conversion sleeve is adapted to different specifications of processing machines and servo motors. The quick-connect single wire simplifies the connection, and the rotary speed controller is easy to operate, solving the problems of complex connection and difficult speed control of traditional motors, and improving adaptability and operating efficiency.

[0015] 2. In this utility model, the servo motor provides sufficient torque, which, together with the heat dissipation and protection structure, reduces equipment failures, balances stable operation and durability, and meets the high-efficiency requirements of flange end face processing. Attached Figure Description

[0016] Figure 1This is a perspective view of a servo motor control box for a flange end face processing machine proposed in this utility model; Figure 2 This is a schematic diagram of the servo motor control box for a flange end face processing machine proposed in this utility model; Figure 3 This is a schematic diagram of a conversion sleeve for a servo motor control box used in a flange end face processing machine, as proposed in this utility model. Figure 4 This is a schematic diagram of an anti-vibration base for a servo motor control box used in a flange end face processing machine, as proposed in this utility model.

[0017] Legend: 1. Housing; 2. Servo motor controller; 3. Heat dissipation assembly; 4. Heat conduction plate; 5. Heat dissipation holes; 6. Protective structure; 7. Sealing sleeve; 8. Dustproof cover; 9. Anti-vibration base; 10. Elastic pad; 11. Connection structure; 12. Adapter sleeve; 13. Mounting hole; 14. Quick-connect single power cable; 15. Anti-detachment plug; 16. Clip; 17. Positioning boss; 18. Groove; 19. Knob-type digital display speed controller; 20. Heat dissipation fins. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1-4 One embodiment of this utility model provides: a servo motor control box for a flange end face processing machine, comprising: Box 1 is made of metal with a corrosion-resistant coating on the surface; Servo motor controller 2 is located inside housing 1 and is electrically connected to the servo motor of the flange end face processing machine; The heat dissipation component 3 includes a heat-conducting plate 4 that is attached to the servo motor controller 2 and heat dissipation holes 5 on the side of the housing 1; The protective structure 6 includes a sealing sleeve 7 for the cable inlet and outlet of the housing 1 and a dust cover 8 on the surface; The seismic base 9 is located at the bottom of the box 1 and includes an elastic pad 10; Connection Structure 11: The housing 1 is detachably connected to the flange end face processing machine body via an adapter sleeve 12. The adapter sleeve 12 has mounting holes 13 at both ends to accommodate the processing machine body and the servo motor. The servo motor controller 2 is connected to the servo motor via a quick-connect single-wire cable 14. The quick-connect single-wire cable 14 has an anti-detachment plug 15 at its end, and is covered with an insulating sheath. The anti-detachment plug 15 has a latch 16. The control box uses a quick-connect single-wire cable 14 to connect to the servo motor. Compared to the traditional two-wire design for pneumatic / electric motors, this reduces the number of wires and complexity. Combined with the automatic locking structure of the latch 16 on the anti-detachment plug 15, electrical connections can be quickly completed, significantly shortening installation and disassembly time. Even non-professionals can easily operate it, significantly saving labor costs and preparation time. It automatically locks after insertion. The inner wall of the adapter sleeve 12 has a positioning boss 17 that aligns with the recess of the flange end face processing machine body. The slot 18 is adapted to ensure coaxial connection. The surface of the housing 1 is equipped with a rotary digital speed controller 19, which intuitively displays and adjusts the speed, replacing the traditional speed adjustment method that relies on air pressure or complex circuits. This achieves precise and controllable speed, avoids machining accuracy deviations caused by sudden speed changes, and reduces safety hazards caused by operational errors. It is electrically connected to the servo motor controller 2 and can adjust the servo motor speed. The sealing sleeve 7 of the protective structure 6 is made of elastic rubber, which tightly wraps the quick-connect single wire 14 to prevent dust from entering the housing 1. The heat conduction plate 4 of the heat dissipation component 3 is made of aluminum alloy with heat dissipation fins 20 on the surface to accelerate the heat dissipation of the servo motor controller 2. The elastic pad 10 of the anti-vibration base 9 is made of rubber to reduce the impact of machine vibration on the internal components of the housing 1. The conversion sleeve 12 is replaceable to adapt to the connection dimensions of different models of flange end face machining machine bodies and servo motors.

[0020] Working principle: When the servo motor control box is working, it first connects and fixes the box body 1 to the flange end face processing machine body and servo motor through the mounting hole 13 of the conversion sleeve 12 and the positioning boss 17. At the same time, the servo motor controller 2 and the servo motor are electrically connected through the quick-connect single wire 14 and the anti-disconnect plug 15. During operation, the speed is set by the rotary digital display speed controller 19 on the surface of the box body 1. After receiving the signal, the servo motor controller 2 drives the servo motor to run, which drives the processing machine to work. During this period, the heat conduction plate 4 and heat dissipation fins of the heat dissipation component 3 dissipate heat for the controller through the heat dissipation hole 5. The sealing sleeve 7 and dust cover 8 of the protective structure 6 isolate dust. The elastic pad 10 of the anti-vibration base 9 buffers vibration and ensures stable operation of the equipment.

[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A servo motor control box for a flange end face processing machine, characterized in that, include: The enclosure (1) is made of metal and has a corrosion-resistant coating on the surface; The servo motor controller (2) is located inside the housing (1) and is electrically connected to the servo motor of the flange end face processing machine; The heat dissipation assembly (3) includes a heat-conducting plate (4) that is attached to the servo motor controller (2) and heat dissipation holes (5) on the side of the housing (1). The protective structure (6) includes a sealing sleeve (7) for the inlet and outlet of the housing (1) and a dust cover (8) on the surface. The seismic base (9) is located at the bottom of the box (1) and includes an elastic pad (10). Connection structure (11): The housing (1) is detachably connected to the flange end face processing machine body through the conversion sleeve (12). The conversion sleeve (12) has mounting holes (13) at both ends that are adapted to the processing machine body and the servo motor. The servo motor controller (2) is connected to the servo motor through a quick-connect single wire (14). The end of the wire (14) is provided with an anti-disconnect plug (15).

2. The servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The quick-connect single wire (14) is covered with an insulating sheath, and the anti-detachment plug (15) is equipped with a buckle (16) that automatically locks after insertion.

3. The servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The inner wall of the conversion sleeve (12) is fitted with a positioning boss (17) that matches the groove (18) of the flange end face processing machine body to ensure coaxiality of the connection.

4. The servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The housing (1) is equipped with a rotary digital speed controller (19) on its surface, which is electrically connected to the servo motor controller (2) and can adjust the speed of the servo motor.

5. A servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The sealing sleeve (7) of the protective structure (6) is made of elastic rubber and tightly wraps the quick-connect single wire (14) to prevent dust from entering the box (1).

6. A servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The heat dissipation component (3) has a heat-conducting plate (4) made of aluminum alloy with heat dissipation fins (20) on its surface to accelerate the heat dissipation of the servo motor controller (2).

7. A servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The elastic pad (10) of the anti-vibration base (9) is made of rubber to reduce the impact of machine vibration on the internal components of the housing (1).

8. A servo motor control box for a flange end face processing machine according to claim 1, characterized in that: The conversion sleeve (12) is replaceable and can be adapted to the connection dimensions of the flange end face processing machine body and servo motor of different models.

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