Metal casting forming mold with quick change assembly

Abstract

The utility model discloses a metal casting forming die with quick replacement component, including support seat, the top of support seat is installed with die frame middle plate, the one end of support seat is installed with base plate away from die frame middle plate, the one end of die frame middle plate is installed with die frame upper plate away from support seat, the upper portion of die frame upper plate is installed with injection moulding pipe in the middle part, the upper portion of die frame middle plate is set up with taking material groove, one side of taking material groove is provided with round groove, and the upper portion of die frame middle plate is set up with round groove, and the notch part of round groove is installed with arc buckle, and the inboard of round groove is provided with die. This metal casting forming die with quick replacement component can cool the casting in the forming process through the cooling pipe installed in the inner frame part of die frame middle plate, accelerates the solidification speed of casting, shortens the production cycle and improves the production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal casting molds, specifically a metal casting forming mold with quick-change components. Background Technology

[0002] In the metal casting production process, forming molds are indispensable key equipment, and their performance directly affects the quality of metal castings and production efficiency. Currently, the commonly available metal casting forming molds often require the disassembly of a large number of fixed parts when it is necessary to change mold cores, molds, and other components of different specifications to produce different types of castings. This process is cumbersome, time-consuming, and seriously affects the production schedule.

[0003] In addition, some molds have insufficient structural stability, which can easily lead to problems such as loosening and deformation of parts during long-term use, reducing the service life of the mold and the forming accuracy of the castings;

[0004] Therefore, developing a metal casting mold that can quickly replace components, has high cooling efficiency, and has a stable structure is of great practical significance. Utility Model Content

[0005] The purpose of this invention is to provide a metal casting mold with quick-change components to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A metal casting mold with quick-change components includes a support base, a mold frame intermediate plate mounted on the top of the support base, a base plate mounted on the end of the support base away from the mold frame intermediate plate, a mold frame upper plate mounted on the end of the mold frame intermediate plate away from the support base, an injection tube mounted in the center of the upper part of the mold frame upper plate, a material picking groove provided in the upper part of the mold frame intermediate plate, a circular groove provided on one side of the material picking groove, the circular groove being opened in the upper part of the mold frame intermediate plate, an arc buckle installed at the opening of the circular groove, and a mold core provided on the inner side of the circular groove.

[0008] As a further embodiment of this utility model: pins are installed around the top of the intermediate plate of the mold frame, and the bottom of the pins penetrates the upper part of the intermediate plate of the mold frame and is fixed to the upper part of the support.

[0009] As a further embodiment of this utility model: a mold is provided on the upper part of the mold core, a mold cavity box is provided on the upper part of the mold, and an injection pipe is connected to the upper surface of the mold cavity box.

[0010] As a further improvement of this utility model: a connecting pipe is installed in the upper center of the mold, the connecting pipe is connected to the injection pipe, and a top column is installed at the bottom of the connecting pipe.

[0011] As a further improvement of this utility model: the lower part of the mold core is provided with a lower mold base connected to the mold, and a support rod is fixedly connected to the bottom of the lower mold base.

[0012] As a further embodiment of this utility model: a cooling pipe is installed in the inner frame of the intermediate plate of the mold frame, a bottom sealing pipe is installed at one end of the cooling pipe, a support plate is fixedly connected to the bottom of the bottom sealing pipe, a mold is provided at the top of the bottom sealing pipe, and the bottom sealing pipe and the mold are supported together.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model utilizes circular grooves and arc-shaped buckles on the middle plate of the mold base. The mold core is placed in the circular groove and secured by the arc-shaped buckles. When replacing the mold core, it is not necessary to disassemble a large number of parts; simply opening the arc-shaped buckles completes the replacement, greatly shortening component replacement time and improving production efficiency. Furthermore, the connection method between the mold and components such as the lower mold base and mold cavity box is simple, facilitating quick replacement of molds and mold cavity boxes of different specifications to meet the production needs of different types of castings.

[0015] This utility model utilizes cooling pipes installed in the inner frame of the mold base's intermediate plate to rapidly cool the castings during the molding process, accelerating the solidification speed, shortening the production cycle, and improving production efficiency. Its structure is more optimized and its design more rational. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a metal casting mold with quick-change components.

[0017] Figure 2 An exploded view of a metal casting mold with quick-change components.

[0018] Figure 3 Two exploded views of a metal casting mold with quick-change components.

[0019] Figure 4 Three-part exploded view of a metal casting mold with quick-change components.

[0020] Figure 5 A cross-sectional view of a metal casting mold with quick-change components.

[0021] In the diagram: 1. Support base; 2. Mold frame middle plate; 3. Mold frame upper plate; 4. Injection tube; 5. Base plate; 6. Material feeding groove; 7. Mold core; 8. Column pin; 9. Circular groove; 10. Arc buckle; 11. Mold cavity box; 12. Injection tube; 13. Mold; 14. Connecting tube; 15. Lower mold base; 16. Support rod; 17. Cooling tube; 18. Bottom sealing tube; 19. Support plate; 20. Top pillar. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 In this embodiment of the utility model, a metal casting forming mold with quick-change components includes a support (1), the support (1) is a rectangular steel structure with a mold frame middle plate (2) fixedly installed on its top by bolts, and a base plate (5) is welded and fixed to one end of the support (1) away from the mold frame middle plate (2).

[0024] The mold frame middle plate (2) is connected to the upper mold frame plate (3) by means of positioning pins and bolts at the end away from the support (1). An injection tube (4) is installed through the upper center of the upper mold frame plate (3), with an inner diameter adapted to the flow rate requirement of molten metal. A material picking groove (6) is opened along the length direction at the upper part of the mold frame middle plate (2), with a depth penetrating 1 / 2 of the thickness of the mold frame middle plate (2).

[0025] A circular groove (9) is coaxially provided on one side of the material feeding groove (6). The inner diameter of the circular groove (9) is in clearance fit with the outer diameter of the mold core (7). An arc buckle (10) is installed at the groove opening of the circular groove (9) by a hinge. Its free end is fixed to the mold frame intermediate plate (2) by a locking bolt.

[0026] A mold core (7) is embedded in the inner side of the circular groove (9);

[0027] The top of the intermediate plate (2) of the mold frame is equipped with pins (8) around the top. The pins (8) are made of 40Cr alloy structural steel. Their bottoms penetrate the upper part of the intermediate plate (2) of the mold frame and are threadedly connected to the upper part of the support (1). The upper part of the mold core (7) is connected to the mold (13) through the positioning key. The cavity size of the mold (13) is adapted to the target casting specification. The upper part of the mold (13) is bolted to the mold cavity box (11). The upper surface of the mold cavity box (11) is vertically connected to the injection pipe (12). The injection pipe (12) and the injection tube (4) are coaxially arranged and connected by a flange seal.

[0028] A connecting pipe (14) is welded and installed at the upper center of the mold (13). The inner diameter of the connecting pipe (14) is the same as that of the injection pipe (12). The connecting pipe (14) is connected to the injection pipe (12). A top column (20) is slidably installed at the bottom of the connecting pipe (14). A return spring is connected to the top of the top column (20).

[0029] The lower part of the mold core (7) is provided with a lower mold base (15) that is bolted to the mold (13). 3-4 support rods (16) are evenly welded and fixed to the bottom of the lower mold base (15). The bottom of the support rods (16) abuts against the top of the support base (1).

[0030] Cooling pipes (17) are embedded in the inner frame of the intermediate plate (2) of the mold frame. The cooling pipes (17) adopt a spiral layout and the distance between them and the outer wall of the mold (13) is 5-8mm.

[0031] A bottom sealing pipe (18) is welded to one end of the cooling pipe (17). The bottom sealing pipe (18) has a three-way structure, with one end connected to the cooling pipe (17), one end connected to the liquid inlet pipe, and one end connected to the liquid outlet pipe.

[0032] The bottom of the bottom sealing tube (18) is welded and fixed with a support plate (19), and the support plate (19) is bolted to the support base (1);

[0033] The top of the bottom sealing tube (18) abuts against the bottom of the mold (13) for support.

[0034] The working principle of this utility model is as follows:

[0035] Production process: Molten metal enters the cavity of mold (13) through injection pipe (4), injection pipe (12), and connecting pipe (14);

[0036] At the same time, the cooling system is started, and the cooling medium enters the cooling pipe (17) through the bottom sealing pipe (18) to cool the mold (13). After the casting solidifies, the external ejection mechanism pushes the ejector column (20) to eject the casting. The casting is taken out through the material pick-up slot (6), and the ejector column (20) returns to its original position under the action of the reset spring, completing a single production.

[0037] When it is necessary to change the casting specifications, first disassemble the flange connection between the injection pipe (4) and the injection pipe (12); open the arc buckle (10), take out the old mold core (7) and the associated mold (13), mold cavity box (11) and other components; put the mold core equipped with the new specification mold into the round groove (9), lock the arc buckle (10), reconnect the melt channel, and production can be resumed. The entire replacement process takes less than 15 minutes.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A metal casting mold with quick-change components, including a support (1), characterized in that: A mold frame intermediate plate (2) is installed on the top of the support (1). A base plate (5) is installed on the end of the support (1) away from the mold frame intermediate plate (2). A mold frame upper plate (3) is installed on the end of the mold frame intermediate plate (2) away from the support (1). An injection tube (4) is installed in the middle of the upper part of the mold frame upper plate (3). A material taking groove (6) is opened on the upper part of the mold frame intermediate plate (2). A circular groove (9) is provided on one side of the material taking groove (6). The circular groove (9) is opened on the upper part of the mold frame intermediate plate (2). An arc buckle (10) is installed at the groove opening of the circular groove (9). A mold core (7) is provided on the inner side of the circular groove (9).

2. The metal casting mold with quick-change components according to claim 1, characterized in that: The top four sides of the intermediate plate (2) of the mold frame are equipped with pins (8). The bottom of the pins (8) penetrates the upper part of the intermediate plate (2) of the mold frame and is fixed to the upper part of the support (1).

3. The metal casting mold with quick-change components according to claim 1, characterized in that: The upper part of the mold core (7) is provided with a mold (13), the upper part of the mold (13) is provided with a mold cavity box (11), and the upper surface of the mold cavity box (11) is connected to an injection pipe (12).

4. The metal casting mold with quick-change components according to claim 3, characterized in that: A connecting pipe (14) is installed in the upper center of the mold (13). The connecting pipe (14) is connected to the injection pipe (12). A top column (20) is installed at the bottom of the connecting pipe (14).

5. The metal casting mold with quick-change components according to claim 1, characterized in that: The lower part of the mold core (7) is provided with a lower mold base (15) connected to the mold (13), and a support rod (16) is fixedly connected to the bottom of the lower mold base (15).

6. The metal casting mold with quick-change components according to claim 1, characterized in that: A cooling pipe (17) is installed in the inner frame of the intermediate plate (2) of the mold frame. A bottom sealing pipe (18) is installed at one end of the cooling pipe (17). A support plate (19) is fixedly connected to the bottom of the bottom sealing pipe (18). A mold (13) is provided on the top of the bottom sealing pipe (18). The bottom sealing pipe (18) and the mold (13) are supported together.

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