A bending device for pipe fixing rods

Abstract

This utility model discloses a bending device for pipe fixing rods, belonging to the field of metal rod forming and processing technology. It includes: a machine housing; a base plate fixedly mounted on the top of the machine housing, one end of which is suspended; a rectangular first stop and a semi-circular second stop fixedly mounted on the top of the base plate, the straight ends of the first stop and the arc ends of the second stop facing each other, with a gap between them for placing the pipe fixing rod; two symmetrical moving plates are rotatably connected between the suspended end of the base plate and the machine housing via a rotating shaft; an adjustable bending mechanism is provided on the top of the moving plates along its length, the bending mechanism including a concave wheel for assisting the bending operation of the pipe fixing rod. This utility model ensures rapid loading and no deviation during the batch processing and bending of pipe fixing rods, and through the adjustable concave wheel and the rotating structure of the moving plates, the bending angle is controllable and the forming accuracy is high.

Description

Technical Field

[0001] This utility model relates to the field of metal rod forming and processing technology, specifically a bending device for pipe fixing rods. Background Technology

[0002] Pipelines are often fixed around the pipe during installation using arc-shaped rods. These fixing rods are mostly made of round metal materials. During the manufacturing process, the middle section usually needs to be bent to meet the angle requirements for installation around the pipe. Traditional bending methods are mostly done manually with tools such as vises and manual levers. This is not only laborious and inaccurate in terms of angle, but also prone to uneven stress during multiple bending processes, making it unsuitable for mass production.

[0003] Based on this, the present invention designs a bending device for pipe fixing rods to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a bending device for pipe fixing rods to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a bending device for a pipe fixing rod, comprising: a housing; a seat plate is fixedly installed on the top of the housing, one end of the seat plate is suspended, and a rectangular first stop block and a semi-circular second stop block are respectively fixedly installed on the top of the seat plate, the straight end of the first stop block and the arc end of the second stop block facing each other, and the gap between them is used to place the pipe fixing rod; The suspended end of the base plate and the chassis are rotatably connected by two symmetrical movable plates via a rotating shaft. The top of the movable plate is provided with an adjustable bending mechanism along the length direction. The bending mechanism includes a concave wheel for assisting in the bending operation of the pipe fixing rod. A mounting plate is fixedly installed on the top of the chassis. A second bolt is threaded to the top of the mounting plate. One end of the second bolt faces and is directly opposite the gap between the straight end of the first stop and the arc end of the second stop, which is used for positioning when the pipe fixing rod is placed.

[0006] Preferably, the rotating shaft end of the movable plate extends into the chassis and is fixedly connected to a gear, and a telescopic cylinder is fixedly provided on the outer wall of the chassis corresponding to each movable plate, and a rack that meshes with the gear is fixedly connected to one end of the telescopic shaft of the telescopic cylinder.

[0007] Preferably, a sliding sleeve is fixedly provided on the inner wall of the chassis, and the end of the rack away from the telescopic cylinder slides through the sliding sleeve for linear guidance of the rack. The tooth surface of the rack passes through a gear and meshes with the adjacent gear.

[0008] Preferably, the bending mechanism further includes a groove formed on the outer wall of the movable plate, and a slider is slidably connected in the groove. The concave wheel is rotatably connected to the top of the slider, and the pipe fixing rod is engaged by the groove of the concave wheel.

[0009] Preferably, one end of the movable plate is threadedly connected to a first bolt, one end of which passes through the groove and is rotatably connected to the slider, for adjusting the slider position to change the concave wheel spacing.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: Firstly, by using the second bolt to engage with the first and second stops on the base plate, the position of the pipe fixing rod is limited, which can ensure rapid loading and no deviation during the processing and bending of a batch of pipe fixing rods; Secondly, the telescopic cylinder, gear and rack transmission mechanism can realize automatic drive, reduce the intensity of manual operation, and at the same time, the adjustable concave wheel and the moving plate rotation structure make the bending angle controllable and the forming accuracy high. Attached Figure Description

[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this embodiment; Figure 2 This embodiment highlights the top structure of the chassis from a top view. Figure 3 This is a schematic diagram highlighting the connection structure of the inner wall of the chassis in this embodiment; Figure 4 This is a schematic diagram highlighting the installation structure of the mobile board in this embodiment.

[0013] The attached diagram lists the components represented by each number as follows: 1. Chassis; 2. Base plate; 3. First stop block; 4. Second stop block; 5. Moving plate; 6. Slide groove; 7. Slider; 8. First bolt; 9. Concave wheel; 10. Mounting support plate; 11. Second bolt; 12. Telescopic cylinder; 13. Rack; 14. Sliding sleeve; 15. Gear. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-4 This utility model provides a technical solution: a bending device for a pipe fixing rod, comprising: a housing 1; a seat plate 2 is fixedly installed on the top of the housing 1, one end of the seat plate 2 is suspended, and a rectangular first stop block 3 and a semi-circular second stop block 4 are fixedly installed on the top of the seat plate 2 respectively, the straight end of the first stop block 3 and the arc end of the second stop block 4 face each other, and the gap between them is used to place the pipe fixing rod; Two symmetrical movable plates 5 are rotatably connected between the suspended end of the seat plate 2 and the machine box 1 via a rotating shaft. The top of the movable plate 5 is provided with an adjustable bending mechanism along the length direction. The bending mechanism includes a concave wheel 9, which is used to assist in the bending operation of the pipe fixing rod. A mounting plate 10 is fixedly installed on the top of the chassis 1. A second bolt 11 is threadedly connected to the top of the mounting plate 10. One end of the second bolt 11 faces and is directly opposite the gap between the straight end of the first stop 3 and the arc end of the second stop 4, which is used for positioning when the pipe fixing rod is placed. The combination of the chassis 1, base plate 2, first stop 3, second stop 4, moving plate 5 and bending mechanism enables stable placement and precise bending of the pipe fixing rod. The first stop 3 and second stop 4 of the base plate 2 are used for limiting and positioning, while the moving plate 5 drives the bending mechanism to flexibly bend the pipe fixing rod through the rotation of the shaft. The second bolt 11 provides adjustable limiting force to ensure consistent placement.

[0016] More preferably, the rotating shaft end of the movable plate 5 extends into the housing 1 and is fixedly connected to a gear 15. A telescopic cylinder 12 is fixedly provided on the outer wall of the housing 1 corresponding to each movable plate 5. A rack 13 that engages with the gear 15 is fixedly connected to one end of the telescopic shaft of the telescopic cylinder 12. By setting up a structure of gear 15, telescopic cylinder 12, and rack 13, the automatic driving bending of the moving plate 5 is realized. The rotating shaft end of the moving plate 5 is connected to gear 15, and the telescopic shaft of telescopic cylinder 12 pushes rack 13 to mesh with gear 15, thereby driving the moving plate 5 to rotate, realizing the mechanized bending of the pipe fixing rod, improving bending accuracy and operating efficiency, and reducing manual labor intensity.

[0017] In a further preferred embodiment, a sliding sleeve 14 is fixedly provided on the inner wall of the housing 1, and the end of the rack 13 away from the telescopic cylinder 12 slides through the sliding sleeve 14 for linear guidance of the rack 13. The tooth surface of the rack 13 passes through the gear 15 and meshes with the adjacent gear 15. By fixing the sliding sleeve 14 to the inner wall of the housing 1, the end of the rack 13 away from the telescopic cylinder 12 is slidably inserted into the sliding sleeve 14, which provides linear guidance for the movement of the rack 13, prevents the rack 13 from deviating or shaking during transmission, and ensures that the rack 13 and the gear 15 mesh smoothly and reliably, thereby improving the stability of the transmission force and the service life of the equipment when the pipe fixing rod is bent.

[0018] In a further preferred embodiment, the bending mechanism also includes a groove 6 formed on the outer wall of the movable plate 5, and a slider 7 is slidably connected in the groove 6. A concave wheel 9 is rotatably connected to the top of the slider 7, and the pipe fixing rod is engaged by the groove of the concave wheel 9. A bending mechanism is formed by creating a groove 6 on the outer wall of the movable plate 5 and sliding it to connect the slider 7, allowing the concave wheel 9 to rotate and connect to the top of the slider 7. The groove of the concave wheel 9 fits against the outer wall of the pipe fixing rod. By adjusting the position of the concave wheel 9 through the slider 7, the stress on the pipe fixing rod is evenly distributed at the stress point, reducing stress concentration during bending deformation and ensuring a smooth and accurate bending shape.

[0019] More preferably, one end of the movable plate 5 is threadedly connected to a first bolt 8, one end of the first bolt 8 passes through the slide groove 6 and is rotatably connected to the slider 7, which is used to adjust the position of the slider 7 to change the spacing of the concave wheel 9; By threading a first bolt 8 to one end of the movable plate 5 and rotating the end of the first bolt 8 to connect to the slider 7, the position of the slider 7 can be precisely adjusted. The spacing of the concave rollers 9 can be adjusted according to the length of the pipe fixing rod and the bending angle, thereby flexibly changing the bending point position, achieving the effect of multi-specification adaptation and bending radius control, and improving the versatility of the equipment.

[0020] One specific application of this embodiment is: adjusting the second bolt 11 according to the length of the pipe fixing rod, using its end to assist the positioning of the pipe fixing rod, performing batch bending processing, and making the rod body less prone to slippage during bending. The pipe fixing rod to be bent is placed horizontally in the gap between the first stop 3 and the second stop 4, so that its two ends contact the groove of the concave wheel 9 respectively, and at the same time abut against the second bolt 11 for positioning. Then, the telescopic cylinder 12 can be connected to a foot-operated control switch to control the telescopic shaft to push the rack 13 to move, and at the same time drive the gear 15 to rotate. The rotating shaft drives the moving plate 5 to rotate around the shaft. The concave wheel 9 on the moving plate 5 rotates synchronously to apply bending force to the pipe fixing rod. After the bending angle reaches the preset value, the telescopic cylinder 12 is controlled to retract to reset the moving plate 5, and the formed pipe fixing rod can be taken out. Depending on the pipe fixing rod with different bending angles or different lengths, the position of the concave wheel 9 is adjusted by the first bolt 8, and the positioning position is adjusted by the second bolt 11.

[0021] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bending device for a pipe fixing rod, characterized in that, include: Chassis (1); A base plate (2) is fixedly installed on the top of the chassis (1). One end of the base plate (2) is suspended. A rectangular first stop (3) and a semi-circular second stop (4) are fixedly installed on the top of the base plate (2). The straight end of the first stop (3) and the arc end of the second stop (4) face each other, and the gap between them is used to place the pipe fixing rod. The suspended end of the seat plate (2) and the machine box (1) are rotatably connected by a rotating shaft to two symmetrical moving plates (5). The top of the moving plate (5) is provided with an adjustable bending mechanism along the length direction. The bending mechanism includes a concave wheel (9) for assisting the bending operation of the pipe fixing rod. The top of the chassis (1) is fixedly provided with a mounting plate (10), and the top of the mounting plate (10) is threadedly connected with a second bolt (11). One end of the second bolt (11) faces and is directly opposite the gap between the straight end of the first stop (3) and the arc end of the second stop (4), which is used for positioning when the pipe fixing rod is placed.

2. The bending device for a pipe fixing rod according to claim 1, characterized in that: The rotating shaft end of the moving plate (5) extends into the housing (1) and is fixedly connected to a gear (15). The outer wall of the housing (1) is fixedly provided with telescopic cylinders (12) corresponding to each moving plate (5). One end of the telescopic shaft of the telescopic cylinder (12) is fixedly connected to a rack (13) that meshes with the gear (15).

3. The bending device for a pipe fixing rod according to claim 2, characterized in that: The inner wall of the chassis (1) is fixedly provided with a sliding sleeve (14). The end of the rack (13) away from the telescopic cylinder (12) is slidably inserted into the sliding sleeve (14) for linear guidance of the rack (13). The tooth surface of the rack (13) passes through the gear (15) and meshes with the nearby gear (15).

4. The bending device for a pipe fixing rod according to claim 1, characterized in that: The bending mechanism also includes a groove (6) on the outer wall of the movable plate (5), and a slider (7) is slidably connected in the groove (6). The concave wheel (9) is rotatably connected to the top of the slider (7), and the pipe fixing rod is engaged by the groove of the concave wheel (9).

5. The bending device for a pipe fixing rod according to claim 4, characterized in that: The movable plate (5) is threaded to one end with a first bolt (8), one end of which passes through the groove (6) and is rotatably connected to the slider (7) to adjust the position of the slider (7) to change the spacing of the concave wheel (9).

Images