Media segment, aerosol-generating article, and system including same

By incorporating a heat generating wrapper with a heat source and an insulated wrapper in the medium segment of aerosol-generating articles, the aerosol generator achieves improved heating efficiency, reduced power consumption, and easier maintenance.

JP7670263B2Active Publication Date: 2025-04-30KT&G CO LTD
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Patent Information

Application Number
JP2023566894
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-12-29
Filing Date
2022-10-27
Publication Date
2025-04-30
Estimated Expiration
2042-10-27

AI Technical Summary

Technical Problem

Existing aerosol generators face inefficiencies in heating the medium segments of aerosol-generating articles, leading to longer preheating times and higher power consumption.

Method used

The implementation of a medium segment design that includes a heat generating wrapper with a heat source and an insulated wrapper, which surrounds the heat generating wrapper to enhance heating efficiency.

Benefits of technology

This design increases the heating efficiency and rate of the medium, reduces preheating time and power consumption, facilitates easier cleaning, and minimizes the likelihood of medium material leakage.

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Abstract

According to one embodiment, the media segment is a media segment for an aerosol-generating article, comprising a media, a heat generating wrapper containing a heat source and surrounding the media, and an insulating wrapper surrounding the heat generating wrapper. In one embodiment, the insulating wrapper has a mass of about 40 g / m 2 ~about 80g / m 2 In one embodiment, the insulating wrapper has a thickness of about 60 μm to about 120 μm. In one embodiment, the heat generating wrapper further includes a first wrapper surrounding the medium and a second wrapper surrounding the first wrapper, and the heat source is located between the first wrapper and the second wrapper.
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Description

[Technical field]

[0001] The present disclosure relates to media segments, aerosol-generating articles, and systems including same. [Background technology]

[0002] An aerosol generating device that generates an aerosol from an aerosol generating article (e.g., a cigarette) in a non-combustion manner has been developed. For example, JP Patent Publication No. 10-2019-0119465 discloses an aerosol generating device. The background art described above is held or acquired in the process of deriving this disclosure, and is not necessarily publicly known art that was disclosed to the general public prior to the filing of this disclosure. Summary of the Invention [Problem to be solved by the invention]

[0003] One aspect of the present disclosure is to provide a medium segment, an aerosol-generating article, and a system including the same that improves the efficiency of heating the medium. [Means for solving the problem]

[0004] According to one embodiment, the media segment is a media segment for an aerosol-generating article and includes a media, a heat generating wrapper containing a heat source and surrounding the media, and a thermal insulating wrapper surrounding the heat generating wrapper.

[0005] In one embodiment, the insulating wrapper is about 40 g / m 2 ~about 80g / m 2 The sheet may have a basis weight of 100 g.

[0006] In one embodiment, the insulating wrapper may have a thickness of about 60 μm to about 120 μm.

[0007] In one embodiment, the heat generating wrapper can further include a first wrapper surrounding the medium and a second wrapper surrounding the first wrapper, and the heat source can be located between the first wrapper and the second wrapper.

[0008] In one embodiment, the heat generating wrapper further comprises a wrapper surrounding the medium, and the heat source can be located between the medium and the wrapper or outside the wrapper.

[0009] In one embodiment, the heat source may include a susceptor material.

[0010] In one embodiment, the aerosol-generating article includes a first segment including a filter and a second segment downstream of the first segment, the second segment including a media segment that includes a media, a heat-generating wrapper including a heat source and surrounding the media, and an insulating wrapper surrounding the heat-generating wrapper.

[0011] In one embodiment, the aerosol-generating article may further include a third segment located downstream from the second segment and configured to cool the aerosol.

[0012] In one embodiment, the aerosol-generating article may further comprise a fourth segment located downstream from the third segment and including a filter.

[0013] In one embodiment, the aerosol generating system includes a first segment including a filter and a second segment located downstream of the first segment, the second segment including a medium segment, the medium segment including an aerosol-generating article including a medium, a heat-generating wrapper including a heat source and surrounding the medium, and an insulating wrapper surrounding the heat-generating wrapper, and an aerosol generating device including a first housing, a second housing located within the first housing and configured to accommodate the aerosol-generating article, and a heater located around the second housing and configured to heat the second segment. Effect of the Invention

[0014] According to an embodiment, the heating efficiency of the medium may be increased. According to an embodiment, the heating rate of the medium may be increased to reduce the preheating time of the medium. According to an embodiment, the power consumption of the aerosol generating device for heating the medium may be reduced to reduce heat generation of the device. According to an embodiment, the aerosol generating device may be easily cleaned. According to an embodiment, the possibility that a substance constituting the medium may leak to the outside may be reduced. The effects of the medium segment, the aerosol generating article, and the system including the same according to an embodiment are not limited to those mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the following description. [Brief description of the drawings]

[0015] The above and other aspects, features, and advantages of particular embodiments of the present disclosure will become apparent from the following detailed description taken in conjunction with the accompanying drawings. [Figure 1] FIG. 1 is a diagram of an aerosol generation system according to one embodiment. [Diagram 2] FIG. 1 is a diagram of an aerosol-generating article according to one embodiment. [Diagram 3] FIG. 2 is a diagram of a medium segment according to one embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Hereinafter, the embodiments will be described in detail with reference to the accompanying drawings. However, the specific structural or functional description disclosed in this specification is merely for the purpose of describing the embodiments, and the embodiments may be implemented in various different forms, and the present invention is not limited to the embodiments described in this specification. It should be understood that all modifications, equivalents, or alternatives to the embodiments are included in the scope of the claims.

[0017] The terms used in the embodiments are merely used for the purpose of explanation and are not to be construed as being limiting. A singular expression includes a plural expression unless the context clearly indicates otherwise. In this specification, the terms "include" or "have" indicate the presence of a feature, number, step, operation, component, part, or combination thereof described in the specification, and should be understood as not precluding the presence or addition of one or more other features, numbers, steps, operations, components, parts, or combinations thereof.

[0018] Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by a person of ordinary skill in the art to which the present invention belongs. Commonly used predefined terms should be interpreted as having a meaning consistent with the meaning they have in the context of the relevant art, and should not be interpreted as idealized or overly formal unless expressly defined in this specification.

[0019] In addition, in the description with reference to the accompanying drawings, the same components are given the same reference numerals regardless of the reference numerals, and duplicated descriptions thereof will be omitted. In the description of the embodiments, if a detailed description of related known technology is determined to unnecessarily obscure the gist of the embodiments, the detailed description thereof will be omitted.

[0020] In addition, in describing components of the embodiments, terms such as first, second, A, B, (a), (b), etc. may be used. These terms are used to distinguish the components from other components, and do not limit the nature, order, or sequence of the components. When a component is described as being "coupled," "coupled," or "connected" to another component, it will be understood that the component is directly coupled or connected to the other component, but that other components may be "coupled," "coupled," or "connected" between each component.

[0021] Components having a common function to components included in any of the embodiments will be described using the same names in the other embodiments. Unless otherwise specified, the description of any of the embodiments will be applied to the other embodiments, and detailed description will be omitted to the extent that they overlap.

[0022] An "aerosol-generating material" as described in this document refers to a material capable of generating an aerosol. The aerosol comprises a volatile compound. The aerosol-generating material may be in solid or liquid phase. For example, a solid aerosol-generating material may comprise a solid material based on tobacco raw materials, such as sheet tobacco, cut tobacco, reconstituted tobacco, etc., and a liquid aerosol-generating material may comprise a liquid-phase composition based on nicotine, tobacco extract, and / or various flavoring agents. The aerosol-generating material may comprise an aerosol-forming agent to stably form visible smoke and / or aerosol.

[0023] An "aerosol generating device" as described in this document means a device that generates an aerosol using an aerosol-generating article to generate an aerosol that can be inhaled directly into the user's lungs via the user's mouth.

[0024] As used herein, "upstream" or "upstream direction" means a direction away from the mouth of the user, and "downstream" or "downstream direction" means a direction toward the mouth of the user. The terms upstream and downstream are used to describe the relative positions of elements making up the aerosol-generating article.

[0025] As used herein, "puff" refers to inhalation by a user. Inhalation refers to the act of inhaling a gas through the user's mouth or nose into the user's oral cavity, nasal cavity, or lungs.

[0026] "Longitudinal" as described in this document means the direction corresponding to the longitudinal axis of the aerosol-generating article.

[0027] Figure 1 is a diagram of an aerosol generating system according to one embodiment, Figure 2 is a diagram of an aerosol generating article according to one embodiment, and Figure 3 is a diagram of a media segment according to one embodiment.

[0028] 1 to 3, an aerosol generating system 10 includes an aerosol-generating article 100 containing an aerosol-generating substance, and an aerosol generating device 200 configured to generate an aerosol from the aerosol-generating article 100.

[0029] In one embodiment, the aerosol-generating article 100 includes multiple segments 110, 120, 130, and 140. For example, the aerosol-generating article 100 includes, from upstream to downstream, a first segment 110, a second segment 120, a third segment 130, and a fourth segment 140.

[0030] In one embodiment, the first segment 110 may include a filter. In one embodiment, the first segment 110 may include a cellulose acetate tow filter. The first segment 110 may have a length of about 10 mm.

[0031] In one embodiment, the second segment 120 includes a medium 122. The medium 122 may include an aerosol-generating material, a scent, and / or any other material suitable for generating an aerosol. The medium 122 may extend between the first segment 110 and the third segment 130. The medium 122 may be at least partially in contact with the first segment 110 and / or the third segment 130. The medium 122 may be disposed within (e.g., inside) the second segment 120. The medium 122 may be disposed in a central portion of the second segment 120. The second segment 120 may have a length of about 12 mm.

[0032] In one embodiment, the second segment 120 includes a heat-generating wrapper 124. The heat-generating wrapper 124 may be disposed in an exterior portion (e.g., a periphery) of the second segment 120 surrounding the medium 122. The heat-generating wrapper 124 includes a first wrapper 124A in contact with and surrounding the medium 122, a second wrapper 124C surrounding the first wrapper 124A and positioned outside the first wrapper 124A, and a heat source 124B positioned between the first wrapper 124A and the second wrapper 124C.

[0033] In one embodiment, the heat generating wrapper 124 may have a dual structure including a first wrapper 124A in contact with and surrounding the medium 122, and a heat source 124B located outside the first wrapper 124A.

[0034] In one embodiment, the heat generating wrapper 124 may have a dual structure including a heat source 124B in contact with and surrounding the medium 122, and a second wrapper 124C positioned outside the heat source 124B.

[0035] In one embodiment, the heat source 124B may at least partially comprise a susceptor material. For example, the heat source 124B may comprise a magnetically coupleable metal (e.g., aluminum).

[0036] In one embodiment, the first wrapper 124A and the second wrapper 124C may be formed from any material suitable for transferring heat generated by the heat source 124B. The first wrapper 124A and the second wrapper 124C may be formed, at least in part, from substantially the same material.

[0037] In one embodiment, the second segment 120 includes an insulating wrapper 126. The insulating wrapper 126 may be disposed on an outer portion of the second segment 120, surrounding the heat-generating wrapper 124. The insulating wrapper 126 can improve the heating efficiency of the medium 122 by substantially blocking the external flow of heat generated in the heat-generating wrapper 124. The increase in the thermal efficiency for the medium 122 can reduce the aerosolization time, increase the heating rate, and reduce heat generation of the aerosol-generating device 200. In addition, the preheating time and / or power consumption of the aerosol-generating device 200 can be reduced. In addition, the substantial consumption of the medium 122 can facilitate cleaning of the aerosol-generating article 100 and / or the aerosol-generating device 200. In addition, the insulating wrapper 126 protects the medium 122 together with the heat-generating wrapper 124, and therefore can reduce the possibility that the aerosol-generating substance in the medium 122 leaks into the aerosol-generating device 200.

[0038] In one embodiment, the insulating wrapper 126 may entirely surround the heat-generating wrapper 124. Thus, heat generated in the heat-generating wrapper 124 may be substantially transferred to the medium 122 within the second segment 120.

[0039] In one embodiment, the insulating wrapper 126 has any suitable increased basis weight sufficient to increase the insulating effectiveness. For example, the insulating wrapper 126 has a basis weight of about 40 g / m 2 ~about 80g / m 2 The sheet may have a basis weight of

[0040] In one embodiment, the insulating wrapper 126 has any suitable increased thickness sufficient to increase the insulating effect. For example, the insulating wrapper 126 may have a thickness of about 60 μm to about 120 μm.

[0041] In one embodiment, the third segment 130 includes a filter. For example, the third segment 130 may include a cellulose acetate filter. In one embodiment, the third segment 130 may include a paper sleeve 132 configured to cool the aerosol and / or airflow. The paper sleeve 132 may be at least partially surrounded by a cellulose acetate tow filter. The paper sleeve 132 may extend between the second segment 120 and the fourth segment 140. The paper sleeve 132 is in contact with the second segment 120 and / or the fourth segment 140. The third segment 130 may have a length of about 12 mm.

[0042] In one embodiment, the fourth segment 140 includes a filter. For example, the fourth segment 140 may include a cellulose acetate filter. The fourth segment 140 may have a length of about 14 mm.

[0043] In one embodiment, the aerosol generating device 200 includes a first housing 210, a second housing 220, a heater 230, and a controller 240.

[0044] In one embodiment, the first housing 210 may form the exterior of the aerosol generating device 200. The second housing 220 may be configured to be located within the first housing 210 and to at least partially house the aerosol generating article 100.

[0045] In one embodiment, the heater 230 may be configured to heat the aerosol-generating article 100 located within the second housing 220. For example, the heater 230 may be configured to heat the first segment 110.

[0046] In one embodiment, the heater 230 may be configured to surround the second housing 220. In one embodiment, the heater 230 may be disposed in an upstream portion (e.g., a first portion) of the second housing 220 along the air flow stream direction.

[0047] In one embodiment, the heater 230 includes a resist. For example, the heater 230 may include an electrically insulating substrate (e.g., a substrate formed of polyimide) and an electrically conductive track, and may include a heating element that generates heat upon the passage of electrical current through the electrically conductive track.

[0048] In one embodiment, the heater 230 may include a coil. At least a portion of the second housing 220 may include a susceptor material, and the heater 230 may be electromagnetically coupled to the susceptor material of the second housing 220 to heat an area within the second housing 220.

[0049] In one embodiment, the controller 240 can be configured to control the operation of the heater 230. The controller 240 may control the temperature of the heater 230. The controller 240 may determine when to start operating the heater 230. The controller 240 may determine when to stop operating the heater 230. The controller 240 is configured to control the operation of the heater 230 based on a received signal (e.g., a sensor signal).

[0050] In one embodiment, the controller 240 can be implemented by a processor, which may be implemented as an array of logic gates or a combination of a microprocessor and a memory that stores a program that can be executed by the microprocessor.

[0051] In an embodiment not shown, the aerosol generating device 200 may include sensors configured to detect various characteristics of the aerosol generating article 100. The sensors may be configured to detect whether the aerosol generating article 100 is placed in a defined position within the second housing 220. The sensors may be configured to detect an amount of aerosol generating substance (e.g., nicotine) within the aerosol generating article 100. The sensors may include a puff sensor configured to detect a number of puffs taken by a user. The sensors may include at least one temperature sensor configured to detect a temperature of the heater 230. The sensors may include at least one temperature sensor configured to detect a temperature of the first segment 110, the second segment 120, the third segment 130, and / or the fourth segment 140.

[0052] Although various embodiments have been described above with reference to the drawings, those skilled in the art may apply various technical modifications and variations based on the above. For example, the described techniques may be performed in a different order than described, and / or the components of the described systems, structures, devices, circuits, etc. may be combined or combined in a different manner than described, or may be replaced or substituted by other components or equivalents, and still achieve suitable results.

[0053] Therefore, the scope of the present invention is not limited to the disclosed embodiment, but should be defined by the scope of the appended claims and equivalents thereof.

Claims

1. 1. A media segment for an aerosol-generating article, comprising: The medium, a heat generating wrapper containing a heat source and surrounding the medium; an insulating wrapper surrounding the heat-generating wrapper; Including, The heat generating wrapper comprises: a first wrapper surrounding the medium; a second wrapper surrounding the first wrapper; Further comprising: the heat source is located between the first wrapper and the second wrapper; Medium segment.

2. A medium segment for an aerosol-generating article, comprising: The medium, a heat generating wrapper containing a heat source and surrounding the medium; an insulating wrapper surrounding the heat-generating wrapper; Including, The heat generating wrapper further comprises a wrapper surrounding the medium, the heat source being located outside the wrapper. Medium segment.

3. The media segment of claim 1 or 2, wherein the insulating wrapper has a basis weight of about 40 g / m2 to about 80 g / m2.

4. The media segment of claim 1 or 2, wherein the insulating wrapper has a thickness of about 60 μm to about 120 μm.

5. The media segment of claim 1 or 2, wherein the heat source comprises a susceptor material.

6. a first segment including a filter; a second segment located downstream of the first segment; Including, the second segment includes a medium segment; The medium segment is The medium, a heat generating wrapper containing a heat source and surrounding the medium; an insulating wrapper surrounding the heat-generating wrapper; Including, The heat generating wrapper further comprises a wrapper surrounding the medium, the heat source being located outside the wrapper. Aerosol-generating items.

7. 7. The aerosol-generating article of claim 6, further comprising a third segment located downstream of the second segment and configured to cool the aerosol.

8. 8. The aerosol-generating article of claim 7, further comprising a fourth segment located downstream from the third segment and including a filter.

9. an aerosol-generating article comprising a first segment including a filter and a second segment downstream of the first segment, the second segment including a media segment, the media segment including a media, a heat generating wrapper including a heat source and surrounding the media, and a thermal insulating wrapper surrounding the heat generating wrapper; an aerosol generating device including a first housing, a second housing located within the first housing and configured to contain the aerosol-generating article, and a heater located around the second housing and configured to heat the second segment; Including, The heat generating wrapper further comprises a wrapper surrounding the medium, the heat source being located outside the wrapper. Aerosol generation systems.

Citation Information

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