Dishwasher with residue crushing device
By designing two sets of crushing tools with different rotation directions in the dishwasher and using the gear set to transmit torque, the low-speed input and high-speed output are achieved, the space and cost problems of existing dishwashers when dealing with residues are solved, and the crushing efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN201710878126.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2017-09-26
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2037-09-26
AI Technical Summary
Existing dishwashers have space limitations when dealing with residues, high costs, high power and cannot effectively solve the problem of blocking drainage channels.
A dishwasher with residue crushing device is designed, and the upper and lower groups of crushing tools with different rotation directions are used to change the transmission ratio through the change of torque transmitted by the gear set, and the low speed input and high speed output are achieved, forming a shear-type crushing method.
It improves crushing efficiency and is smaller, avoids blocking of drainage channels, while reducing power consumption and cost, and enhancing the reliability of the equipment.
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Figure CN109549585B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of household appliances, and in particular relates to a dishwasher with a residue crushing device. Background Art
[0002] After washing dishes in a dishwasher, there will generally be washing residues. If the residues are not cleaned first, the dishwasher drain port may be blocked. If bones or toothpicks flow in, the pipe wall may be punctured and leaks may occur. To solve this technical problem, there are several existing dishwasher residue crushing treatment methods: ① Add a small blade to the washing pump to break the residue; ② An external washing residue treatment device is used to treat the residue separately; ③ A blade is set in the sink under the flat filter, and the motor is external. ① The blade is on the washing pump, and the blade needs to be in the sink. This feature is destined to require a large space in the water wipe to achieve this. In fact, the available space of the dishwasher is limited and it is difficult to layout; ② The residue is treated separately instead of being directly treated and then eliminated. There is still a risk of clogging the drainage channel, and the cost is also high; ③ The direct drive of the motor requires a lot of power, and is generally placed at the bottom of the sink. The space required is large and there are also problems of leakage and drainage, and the residue or wastewater residue cannot be solved.
[0003] A Chinese patent application numbered CN201320331075.9 discloses a motor pump and a dishwasher, the motor pump comprising a pump casing, an impeller and a motor, the impeller being mounted on a motor shaft of the motor and disposed in the pump casing, and further comprising a slag crushing mechanism disposed in the pump casing and arranged at the front end of the impeller, the slag crushing mechanism comprising an extension shaft connected to the end of the motor shaft and a reamer disposed on the extension shaft; the dishwasher comprising a motor pump of the above structure; the motor pump and the dishwasher, by arranging a slag crushing mechanism at the end of the motor shaft, the reamer of the slag crushing mechanism crushes food residues and slag during synchronous rotation with the motor shaft.
[0004] In view of this, the present invention is proposed. Summary of the invention
[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a dishwasher with a residue crushing device, which is provided with an upper and lower set of crushing tools with different rotation directions. The transmission ratio is changed by changing the torque transmitted by the gear set, so that low-speed input and high-speed output can be achieved, and the reliability is high. A shearing-type crushing method is formed between the two sets of crushing tools, which is more efficient and the crushing is finer.
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: a dishwasher with a residue crushing device, including a sink of the dishwasher, a drainage device arranged under the sink, and a crusher located between the sink and the drainage device, and the crusher is provided with at least two groups of crushing tools with different rotation directions.
[0007] The pulverizer is equipped with a first pulverizing tool and a second pulverizing tool located below the first pulverizing tool, and the dishwasher is also provided with a driving device for driving the first pulverizing tool and the second pulverizing tool to rotate. The first pulverizing tool and the second pulverizing tool are arranged on different horizontal planes up and down, and rotate in different directions, so as to form a shearing-type pulverizing mode between them, which is more efficient and pulverizes finer particles.
[0008] The driving device includes a power supply device, a power transmission device that connects the power supply device and the crushing tool with low speed input and high speed output, and the power supply device is a motor. The power supply device provides rotational power for the crushing tool, and the power transmission device transmits the power to the crushing tool, and realizes low speed input and high speed output, so that the rotation speed of the crushing tool is increased, and the efficiency of the crushing tool is greatly improved.
[0009] The power transmission device includes a power input end connected to the power supply device, a first power transmission device for driving the first crushing tool to rotate, and a second power transmission device for driving the second crushing tool to rotate. The high-speed rotation of the crushing tool is achieved through the input of power, the increase of the rotation speed, and the power output after the increase of the rotation speed, and the power transmission paths for driving the first crushing device and the second crushing device to rotate are different, so that the first crushing device and the second crushing device rotate asynchronously.
[0010] The second power transmission device includes a gear speed increaser connected to the power input end, a second crushing gear connected to the second crushing tool through a connecting pipe, and the second crushing gear is meshed with the gear speed increaser. The transmission ratio is changed by changing the torque transmitted by the gear set, so that low speed input and high speed output can be achieved, which has high reliability and greatly improves the efficiency of the crushing tool.
[0011] The first power transmission device includes a second power transmission device, a second end face gear meshed with the second power transmission device, and a first crushing gear meshed with the second end face gear, and the first crushing gear is connected to the first crushing tool via a connecting shaft. The second power transmission device drives the second end face gear to rotate, and its meshing point is located at the highest point in the vertical direction of the second end face gear, and the meshing point of the second end face gear and the first crushing gear is located at the lowest point in the vertical direction of the second end face gear, so the rotation direction of the first crushing gear is opposite to the rotation direction of the gear driving the second end face gear to rotate.
[0012] The power input end is a first end face gear, which meshes with a common cylindrical gear and can change the transmission direction of power.
[0013] The second grinding gear is a cylindrical gear.
[0014] The first grinding gear is a cylindrical gear.
[0015] The first crushing tool and the second crushing tool are both blades, and the blades are more likely to chop up the residue and improve the crushing efficiency.
[0016] After adopting the above technical scheme, the present invention has the following beneficial effects compared with the prior art.
[0017] 1. The first crushing tool and the second crushing tool are arranged on different horizontal planes and rotate in different directions, so as to form a shearing crushing method with each other, which is more efficient and crushes finer particles to avoid clogging the drainage channel;
[0018] 2. The power supply device provides the power for the crushing tool to rotate, and the power transmission device transmits the power to the crushing tool, and realizes low speed input and high speed output, so that the rotation speed of the crushing tool is increased, and the efficiency of the crushing tool is greatly improved;
[0019] 3. The power transmission device includes a power input end connected to the power supply device, a first power transmission device for driving the first crushing tool to rotate, and a second power transmission device for driving the second crushing tool to rotate. The high-speed rotation of the crushing tool is achieved through the input of power, the increase in speed, and the power output after the increase in speed, and the power transmission paths for driving the first crushing device and the second crushing device to rotate are different, so that the first crushing device and the second crushing device rotate asynchronously;
[0020] 4. The gear speed increaser changes the transmission ratio by changing the torque transmitted by the gear set, which can achieve low speed input and high speed output, with high reliability, greatly improving the efficiency of the crushing tool;
[0021] 5. The first power transmission device includes a second power transmission device, a second end face gear meshed with the second power transmission device, and a first crushing gear meshed with the second end face gear, and the first crushing gear is connected to the first crushing tool via a connecting shaft. The second power transmission device drives the second end face gear to rotate, and its meshing point is located at the highest point in the vertical direction of the second end face gear, and the meshing point of the second end face gear and the first crushing gear is located at the lowest point in the vertical direction of the second end face gear, so the rotation direction of the first crushing gear is opposite to the rotation direction of the gear driving the second end face gear to rotate;
[0022] 6. The first end face gear and the second end face gear mesh with ordinary cylindrical gears to change the direction of power transmission;
[0023] 7. Both the first crushing tool and the second crushing tool are blades, which can more easily chop up the residue and improve the crushing efficiency.
[0024] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings described below are only some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the accompanying drawings:
[0026] Figure 1 is a schematic diagram of a dishwasher with a residue crushing device according to the present invention;
[0027] Figure 2 It is a schematic diagram of the working principle of the present invention;
[0028] Figure 3 It is a schematic diagram of the explosion of the pulverizer of the present invention;
[0029] Figure 4 is a schematic diagram of a power transmission device of the present invention;
[0030] Figure 5 It is a schematic diagram of the gear speed increaser of the present invention.
[0031] In the figure: 1. water tank; 2. crusher; 3. first crushing tool; 31. connecting shaft; 32. first crushing gear; 4. second crushing tool; 41. connecting pipe; 42. second crushing gear; 5. power supply device; 6. power transmission device; 7. gear speed increaser; 71. first speed increase gear; 72. second speed increase gear; 73. third speed increase gear; 74. fourth speed increase gear; 8. second end face gear; 9. first end face gear.
[0032] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but are intended to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.
[0034] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] like Figures 1 to 5 As shown, a dishwasher with a residue crushing device includes a sink 1 of the dishwasher, a drainage device arranged below the sink 1, and a crusher 2 located between the sink 1 and the drainage device, wherein the crusher 2 is provided with at least two groups of crushing tools with different rotation directions.
[0037] The crusher 2 is equipped with a first crushing tool 3 and a second crushing tool 4 located below the first crushing tool 3. The two crushing tools are of the same shape and size, are horizontally arranged, and the upper and lower crushing tools are parallel. The dishwasher is also provided with a driving device for driving the first crushing tool 3 and the second crushing tool 4 to rotate.
[0038] The driving device includes a power supply device 5 and a power transmission device 6 that connects the power supply device 5 and the crushing tool with low speed input and high speed output. The power supply device 5 is a motor that provides rotational power for the crushing tool. The power transmission device 6 transmits power to the crushing tool and realizes low speed input and high speed output, thereby increasing the rotation speed of the crushing tool and greatly improving the efficiency of the crushing tool.
[0039] The power transmission device 6 includes a power input end connected to the power supply device 5, a first power transmission device for driving the first crushing tool 3 to rotate, and a second power transmission device for driving the second crushing tool 4 to rotate. The high-speed rotation of the crushing tools is achieved through the input of power, the increase in speed, and the power output after the increase in speed, and the power transmission paths for driving the first crushing device and the second crushing device to rotate are different, so that the first crushing device and the second crushing device rotate asynchronously.
[0040] The second power transmission device includes a gear speed increaser 7 connected to the power input end, and a second crushing gear 42 connected to the second crushing tool 4 through a connecting pipe 41 , and the second crushing gear 42 is meshed with the gear speed increaser 7 .
[0041] The first power transmission device includes a second power transmission device, a second end gear 8 meshing with the second power transmission device, and a first crushing gear 32 meshing with the second end gear 8 . The first crushing gear 32 is connected to the first crushing tool 3 via a connecting shaft 31 .
[0042] Embodiment 1
[0043] like Figure 2 As shown, the power input end described in this embodiment is the first end face gear 9, one end of the first end face gear 9 is connected to the power supply device 5, and the other end is meshed with the gear speed increaser 7. The power supply device 5 provides power to rotate the first end face gear 9, and the first end face gear 9 drives the gear speed increaser 7 to rotate to realize power transmission, and the first end face gear 9 is meshed with the ordinary cylindrical gear to change the power transmission direction.
[0044] Embodiment 2
[0045] like Figure 2 As shown, the gear speed increaser 7 described in this embodiment includes a cylindrical gear first speed increase gear 71 meshed with the power input end, a second speed increase gear 72 meshed with the first speed increase gear 71, a third speed increase gear 73 meshed with the second speed increase gear 72 and coaxial with the first speed increase gear 71, and a fourth speed increase gear 74 meshed with the third speed increase gear 73 and coaxial with the second speed increase gear 72. The fourth speed increase gear 74 is meshed and connected with the power output end. The power transmission is achieved through the meshing between the gears.
[0046] Embodiment 3
[0047] like Figure 2 As shown, the second power transmission device described in this embodiment includes a gear speed increaser 7 connected to the power input end, and a second crushing gear 42 connected to the second crushing tool 4 through a connecting pipe 41, the second crushing gear 42 is a cylindrical gear, and the second crushing gear 42 is meshed with the gear speed increaser 7; the first power transmission device includes a second power transmission device, a second end face gear 8 meshed with the second crushing gear 42, and a first crushing gear 32 meshed with the second end face gear 8, the first crushing gear 32 is a cylindrical gear, the first crushing gear 32 is connected to the first crushing tool 3 through a connecting shaft 31, the connecting pipe 41 and the connecting shaft 31 have the same axis, the second crushing gear 42 is meshed with the highest point of the second end face gear 8 in the vertical direction, the first crushing gear 32 is meshed with the lowest point of the second end face gear 8 in the vertical direction, the second crushing gear 42 rotates, driving the second end face gear 8 to rotate, thereby driving the first crushing gear 32 to rotate in the direction opposite to the rotation direction of the second crushing gear 42.
[0048] Embodiment 4
[0049] like Figure 2As shown, this embodiment is further limited on the basis of the second embodiment and the third embodiment, the first speed-increasing gear 71 is a cylindrical gear, the second speed-increasing gear 72, the third speed-increasing gear 73, and the fourth speed-increasing gear 74 are all stepped gears, the first speed-increasing gear 71 meshes with the first end face gear 9, the small diameter gear in the second speed-increasing gear 72 meshes with the first speed-increasing gear 71, the large diameter gear in the second speed-increasing gear 72 meshes with the small diameter gear in the third speed-increasing gear 73, the large diameter gear in the meshing of the third speed-increasing gear 73 meshes with the small diameter gear in the meshing of the fourth speed-increasing gear 74, and the large diameter gear in the meshing of the fourth speed-increasing gear 74 meshes with the second crushing gear 42. The first speed-increasing gear 71 is a cylindrical gear, which transmits the rotation of the first end face gear 9 to the second speed-increasing gear 72, the second speed-increasing gear 72, the third speed-increasing gear 73, and the fourth speed-increasing gear 74 are all stepped gears, and the transmission of rotation is all from the small gear to the large gear output, and the transmission ratio is changed by changing the torque transmitted by the gear set, so that low speed input and high speed output can be achieved, the reliability is high, and the efficiency of the crushing tool is greatly improved.
[0050] Embodiment 5
[0051] like Figures 1 to 5 As shown, this embodiment is a further limitation of the above-mentioned embodiments 1 to 4, a dishwasher with a residue crushing device, by integrating a crusher 2 in a sink 1, located between the drain device and the sink 1, the first crushing tool 3 and the second crushing tool 4 on the crusher 2 are both blades, arranged below the filter device, the filter device is a filter net, when the residue reaches the filter net during the washing process, it enters the blade position, after being crushed, a part of the residue remains at the bottom of the sink 1, and is discharged from the dishwasher together when the drain unit is activated.
[0052] The blades in this case are two sets of blades with the same shape and size, which are arranged up and down and parallel. The first crushing tool 3 is the upper blade, and the second crushing tool 4 is the lower blade. The centers of the blades are on the same axis. The shafts supporting the two sets of blades are fixed by a fixed seat and a water tank 1 located on the cover of the crusher 2. When the blades are working, one set of blades rotates forward and the other set of blades rotates reversely. The transmission ratio is changed by changing the torque transmitted by the gear set, which can achieve low-speed input and high-speed output, with high reliability. A shearing-type crushing processing method is formed between the upper and lower sets of blades, which is more efficient and can crush smaller pieces.
[0053] The power supply device 5 is a motor. The starting motor drives the first end face gear 9 to rotate clockwise, and drives the first speed-increasing gear 71 which is a cylindrical gear to rotate clockwise. The first speed-increasing gear 71 is meshed with the small-diameter gear of the second speed-increasing gear 72 which is a stepped gear, thereby driving the second speed-increasing gear 72 to rotate counterclockwise. The large-diameter gear of the second speed-increasing gear 72 is meshed with the small-diameter gear of the third speed-increasing gear 73 which is a stepped gear, thereby driving the third speed-increasing gear 73 to rotate clockwise. The large-diameter gear of the third speed-increasing gear 73 is meshed with the small-diameter gear of the fourth speed-increasing gear 74 which is a stepped gear, thereby driving the fourth speed-increasing gear 74 to rotate counterclockwise. The speed increasing gear 74 rotates counterclockwise, and the large diameter gear of the fourth speed increasing gear 74 meshes with the second crushing gear 42 which is a cylindrical gear, thereby driving the second crushing gear 42 to rotate clockwise, and the rotation of the second crushing gear 42 drives the second end face gear 8 to rotate clockwise, thereby driving the first crushing gear 32 to rotate counterclockwise, and the second crushing gear 42 is connected to the lower blade through the connecting pipe 41, thereby driving the lower blade to rotate clockwise, and the first crushing gear 32 is connected to the upper blade through the connecting shaft 31, thereby driving the upper blade to rotate counterclockwise, and the connecting shaft 31 is located in the connecting pipe 41, and the axes coincide. The observation direction of the clockwise or counterclockwise rotation of the first end face gear 9 and the second end face gear 8 is the horizontal direction from the first end face gear 9 to the second end face gear 8, and the observation direction of the clockwise or counterclockwise rotation of the first speed increasing gear 71, the second speed increasing gear 72, the third speed increasing gear 73, the fourth speed increasing gear 74, the first crushing gear 32, and the second crushing gear 42 is the vertical direction from the water tank 1 to the pulverizer 2.
[0054] The first end face gear 9 is fixed by the housing of the water tank 1 and the crusher 2. The axes of the first speed-increasing gear 71 which is a cylindrical gear and the third speed-increasing gear 73 which is a stepped gear are on the same axis. The two gears are connected in series by the same shaft. The two ends of the shaft are respectively fixed to the housing of the water tank 1 and the crusher 2 by two fixed seats; the axes of the second speed-increasing gear 72 which is a stepped gear and the fourth speed-increasing gear 74 are on the same axis. The two gears are connected in series by the same shaft. The two ends of the shaft are respectively fixed to the housing of the water tank 1 and the crusher 2 by two fixed seats.
[0055] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technician familiar with this patent can make some changes or modify the technical contents suggested above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the solution of the present invention.
Claims
1. A dishwasher with a residue crushing device, comprising a water tank (1) of the dishwasher, a drainage device arranged below the water tank (1), and a crusher (2) located between the water tank (1) and the drainage device, characterized in that: The pulverizer (2) is provided with at least two groups of pulverizing tools with different rotation directions; The pulverizer (2) is provided with a first pulverizing tool (3) and a second pulverizing tool (4) located below the first pulverizing tool (3); the two pulverizing tools are of the same shape and size, are arranged horizontally, and the upper and lower pulverizing tools are parallel; and a driving device for driving the first pulverizing tool (3) and the second pulverizing tool (4) to rotate is also provided in the dishwasher; The driving device comprises a power supply device (5), and a power transmission device (6) connecting the power supply device (5) and the crushing tool with a low-speed input and a high-speed output, wherein the power supply device (5) is a motor; The power transmission device (6) comprises a power input end connected to the power supply device (5), a first power transmission device for driving the first crushing tool (3) to rotate, and a second power transmission device for driving the second crushing tool (4) to rotate; The second power transmission device comprises a gear speed increaser (7) connected to the power input end, and a second crushing gear (42) connected to the second crushing tool (4) via a connecting pipe (41), and the second crushing gear (42) is meshed with the gear speed increaser (7); The first power transmission device comprises a second power transmission device, a second end face gear (8) meshed with the second power transmission device, and a first crushing gear (32) meshed with the second end face gear (8); the first crushing gear (32) is connected to the first crushing tool (3) via a connecting shaft (31).
2. A dishwasher with a residue crushing device as claimed in claim 1, characterized in that: The power input end is a first end face gear (9).
3. A dishwasher with a residue crushing device as claimed in claim 2, characterized in that: The second grinding gear (42) is a cylindrical gear.
4. A dishwasher with a residue crushing device as claimed in claim 3, characterized in that: The first crushing gear (32) is a cylindrical gear.
5. A dishwasher with a residue crushing device according to any one of claims 1 to 4, characterized in that: The first crushing tool (3) and the second crushing tool (4) are both blades.
Citation Information
Patent Citations
Motor pump and dish-washing machine
CN203374503U
Slag removal mechanism for water tank
CN106725178A
Dish washer with residue reducing mechanism
CN208598319U
Transmissions
GB2128710A