Loudspeaker assembly system and magnetic circuit assembly device thereof

By designing an automated speaker magnetic circuit assembly device, and using the conveying mechanism of turntables and fixtures, the automatic assembly of magnets and T-irons is realized, solving the problem of low manual assembly efficiency in the prior art and improving production efficiency.

CN110166925BActive Publication Date: 2025-03-25SHENZHEN JIUJU IND EQUIP CO LTD
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Patent Information

Application Number
CN201910429318.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-05-22
Publication Date
2025-03-25
Estimated Expiration
2039-05-22

AI Technical Summary

Technical Problem

The existing speaker magnetic circuit assembly process mainly relies on manual operations, resulting in low production efficiency and difficulty in adapting to large-scale production needs.

Method used

A speaker magnetic circuit assembly device is designed, including a fixed platform and a rotatable turntable. The turntable is distributed with a fixture, a multiple loading device and a glueing device. Through the rotation of the turntable, the fixture is driven to be transmitted between the loading device and the glueing device, so as to realize the automatic assembly of magnets and T-iron.

Benefits of technology

Automatic assembly of magnetic circuit T iron and magnets is realized, production efficiency is improved, and large-scale production needs are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of automated equipment, and provides a loudspeaker assembly system and a magnetic circuit assembly device thereof, comprising a fixed platform and a turntable rotatable relative to the fixed platform, wherein a plurality of jigs are arranged on the turntable in a circumferential distribution, and a magnet feeding device, a T-iron feeding device, a first gluing device and a second gluing device are arranged around the turntable; the rotation of the turntable drives the jig to be transferred between the magnet feeding device, the T-iron feeding device, the first gluing device and the second gluing device, the magnet feeding device is located downstream of the T-iron feeding device, the first gluing device is correspondingly located downstream of the T-iron feeding device, and the second gluing device is correspondingly located downstream of the magnet feeding device, thereby realizing automatic assembly of the T-iron and the magnet and improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, and in particular to a loudspeaker assembly system and a magnetic circuit assembly device thereof. Background Art

[0002] Loudspeakers, also known as horns, can convert electrical signals into sound signals. They are a commonly used electroacoustic transducer device. Loudspeakers contain many parts, most of which need to be bonded and assembled to form components, and then assembled into finished products. Usually, magnets, T-irons and other parts are assembled to form magnetic circuit components, and then transferred. The assembly process of the magnetic circuit is usually completed manually, with low production efficiency, which is not conducive to the improvement of production capacity and cannot meet the needs of mass production. Summary of the invention

[0003] The present invention aims to provide a loudspeaker assembly system and a magnetic circuit assembly device thereof, so as to improve assembly efficiency.

[0004] The technical solution adopted by the present invention to solve the above technical problems is:

[0005] A loudspeaker magnetic circuit assembly device is provided, comprising a fixed platform and a turntable rotatable relative to the fixed platform, wherein a plurality of jigs are arranged on the turntable in a circumferential distribution, and a magnet feeding device, a T-iron feeding device, a first gluing device and a second gluing device are arranged around the turntable; the rotation of the turntable drives the jig to be transferred among the magnet feeding device, the T-iron feeding device, the first gluing device and the second gluing device, the magnet feeding device is located downstream of the T-iron feeding device, the first gluing device is correspondingly located downstream of the T-iron feeding device, and the second gluing device is correspondingly located downstream of the magnet feeding device.

[0006] As an improvement of the above technical solution, the T-iron loading device includes a T-iron conveying device and a T-iron moving device. The T-iron conveying device is used to convey the T-iron toward the turntable, and the T-iron moving device is used to obtain the T-iron on the T-iron conveying device and place it on the corresponding fixture on the turntable.

[0007] As a further improvement of the above technical solution, the magnet loading device includes a first magnet conveying mechanism, a first magnet moving mechanism, a second magnet conveying mechanism, and a second magnet moving mechanism. The first magnet conveying mechanism is used to store materials and push the magnet material pile toward the second magnet conveying mechanism. The first magnet moving mechanism is used to obtain a single magnet on the first magnet conveying mechanism and place it on the second magnet conveying mechanism. The second magnet conveying mechanism is used to convey the magnet thereon toward the turntable. The second magnet moving mechanism is used to obtain the magnet on the second magnet conveying mechanism and install it on the T-iron on the corresponding fixture on the turntable.

[0008] As a further improvement of the above technical solution, the first magnet conveying mechanism includes a storage trough, a push rod, a propulsion block and a driving unit. The storage trough is used to stack magnets. The propulsion block is connected to the push rod. The driving unit drives the push rod to rotate. The rotation of the push rod can drive the propulsion block to move along the storage trough. When the magnet is placed in the storage trough, the upper end of the magnet is higher than the bottom of the propulsion block.

[0009] As a further improvement of the above technical solution, it also includes a material unloading device, which includes a material picking claw and a rotating device. The rotating device drives the material picking claw to rotate so that it can move between the turntable and the unloading station.

[0010] As a further improvement of the above technical solution, the first gluing device is arranged on the fixed platform, located at the periphery of the turntable, and correspondingly located between the T-iron feeding device and the magnet feeding device.

[0011] As a further improvement of the above technical solution, the second gluing device is arranged on the fixed platform, located on the periphery of the turntable, and correspondingly located downstream of the magnet feeding device.

[0012] As a further improvement of the above technical solution, it also includes a magnetic gauge loading device, which is arranged downstream of the second gluing device and is used for loading and installing the magnetic gauge.

[0013] As a further improvement of the above technical solution, a correction device is further provided between the magnet feeding device and the second gluing device for correcting the magnet and the T iron so that the two are concentric.

[0014] A loudspeaker assembly system is also provided, which includes the loudspeaker magnetic circuit assembly device mentioned above.

[0015] The beneficial effects of the present invention are:

[0016] The rotation of the turntable drives the jig to be transferred between the magnet feeding device, the T-iron feeding device, the first gluing device and the second gluing device, forming a ring-shaped circulating transmission production line; the magnet feeding device is located downstream of the T-iron feeding device, and the first gluing device is correspondingly located downstream of the magnetic T-iron feeding device, and is used to glue the T-iron loaded onto the turntable for subsequent installation of the magnet; the second gluing device is correspondingly located downstream of the magnet feeding device, and is used to glue the corresponding parts on the magnet for subsequent installation of parts, thereby realizing automatic assembly of the magnetic circuit T-iron and the magnet, which is beneficial to improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief description of the drawings required for describing the embodiments:

[0018] Figure 1 A top view of an embodiment of a loudspeaker magnetic circuit assembly device;

[0019] Figure 2 for Figure 1 A three-dimensional schematic diagram of the structure of the middle part;

[0020] Figure 3 It is a structural schematic diagram of an embodiment of a T-iron feeding device;

[0021] Figure 4 It is a structural schematic diagram of an embodiment of a magnet feeding device;

[0022] Figure 5 It is a structural schematic diagram of an embodiment of a correction device;

[0023] Figure 6 for Figure 5 A schematic structural diagram of an implementation scheme of a correction cover body in FIG. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention. In addition, all the connection / connection relationships involved in the patent do not simply refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connecting accessories according to the specific implementation situation. The description of the upper, lower, left, right and other directions involved in the present invention is only relative to the relative position relationship of the various components of the present invention in the drawings. The various technical features in the present invention can be combined interchangeably without conflicting with each other.

[0025] The loudspeaker assembly system includes a loudspeaker magnetic circuit assembly device, Figure 1 A top view of an embodiment of a loudspeaker magnetic circuit assembly device is shown. Figure 2 for Figure 1 The three-dimensional schematic diagram of the structure in the middle part, also refer to Figure 1 , 2The loudspeaker magnetic circuit assembly device includes a fixed platform 10 and a turntable 20 that can rotate relative to the fixed platform 10. A plurality of jigs 21 are arranged on the turntable 20 in a circumferential distribution. A magnet feeding device 30, a T-iron feeding device 40, a first gluing device 50 and a second gluing device 60 are arranged around the turntable 20. The turntable 20 rotates to drive the jig 21 to be transferred between the magnet feeding device 30, the T-iron feeding device 40, the first gluing device 50 and the second gluing device 60, forming a circular circulation conveying assembly line; the magnet feeding device 30 is located downstream of the T-iron feeding device 40, the first gluing device 50 is correspondingly located downstream of the magnetic T-iron feeding device 40, and is used to glue the T-iron loaded on the turntable 20 for subsequent installation of the magnet, and the second gluing device 60 is correspondingly located downstream of the magnet feeding device 30, and is used to glue the corresponding part on the magnet for subsequent installation of parts.

[0026] Specifically, the first glue applying device 50 is disposed on the fixed platform 10, located at the periphery of the turntable 20, and correspondingly located between the magnet feeding device 30 and the T-iron feeding device 40. The second glue applying device 60 is disposed on the fixed platform 10, located at the periphery of the turntable 20, and correspondingly located downstream of the magnet feeding device 30. The first glue applying device 50 and the second glue applying device 60 can adopt conventional glue guns, such as a suction glue gun.

[0027] Figure 3 This is a schematic diagram of the structure of an embodiment of a T-iron feeding device, and reference is also made to Figure 1 and Figure 3The T-iron feeding device 40 includes a T-iron conveying device 41 and a T-iron moving device 42. The T-iron conveying device 41 is used to convey the T-iron toward the turntable 20, and the T-iron moving device 42 is used to obtain the T-iron on the T-iron conveying device 41 and place it on the corresponding fixture 21 on the turntable 20 to realize automatic feeding of the T-iron. The T-iron conveying device 41 may include a plurality of parallel T-iron conveyor belts 411, which convey at the same time to improve the conveying efficiency; in this embodiment, the T-iron conveying device 41 includes three parallel T-iron conveyor belts 411, and the driving mode of the T-iron conveyor belt 411 can be driven by a conventional belt drive mode. A T-iron limiting device 412 is provided at the front end of the conveying direction of the T-iron conveyor belt 411. The T-iron limiting device 412 is used to cut off the T-iron on the T-iron conveyor belt 411 and limit it. The T-iron limiting device 412 can be a V-shaped notch, which can adjust the position of the circular T-iron so that its center is located at a specified The position is convenient for the T-iron material transfer device 42 to accurately obtain the T-iron; the T-iron material transfer device 42 includes a T-iron material taking clamp 421, a T-iron lifting device 422 (which can be a cylinder) that drives the T-iron material taking clamp 421 to move up and down, and a T-iron transverse device 423 (which can be a linear slide) that drives the T-iron lifting device 422 to move laterally. The T-iron transverse device 423 drives the T-iron lifting device 422 to move laterally, so that the T-iron material taking clamp 421 can move back and forth between different T-iron conveyor belts 411, so as to obtain the T-iron on different T-iron conveyor belts 411, which can improve the feeding efficiency and help improve the production efficiency. A T-iron dust removal device 43 can also be set above the T-iron conveyor belt 411 to remove dust from the materials transported on the T-iron conveyor belt 411 using a blowing and suction airflow.

[0028] Figure 4 This is a schematic diagram of the structure of an embodiment of a magnet feeding device, and also refers to Figure 1 and Figure 4 The magnet feeding device 30 includes a first magnet conveying mechanism 31, a first magnet moving mechanism 33, a second magnet conveying mechanism 32, and a second magnet moving mechanism 34. The first magnet conveying mechanism 31 is used to store materials and push the magnet material pile to move toward the second magnet conveying mechanism 32. The first magnet moving mechanism 33 is used to obtain a single magnet on the first magnet conveying mechanism 31 and place it on the second magnet conveying mechanism 32. The second magnet conveying mechanism 32 is used to convey the magnet thereon toward the turntable 20. The second magnet moving mechanism 34 is used to obtain the magnet on the second magnet conveying mechanism 32 and place it on the T-iron on the corresponding fixture 21 on the turntable 20 to realize automatic feeding and installation of the magnet.

[0029] The first magnet conveying mechanism 31 includes a storage trough 311, a push rod 312, a push block 313 and a driving unit 314. The storage trough 311 is used to stack magnets. The push block 313 is connected to the push rod 312. In a specific implementation, the push rod 312 can be a screw structure, and the push block 313 can be provided with an internal thread structure that matches the external thread of the screw. Therefore, the driving unit 314 drives the push rod 312 to rotate, and the rotation of the push rod 312 can drive the push block 313 to move along the storage trough 311. When the magnet is placed in the storage trough 311, the upper end of the magnet is higher than the bottom of the push block 313, so that the push block 313 can push the magnet material stack to move along the storage trough 311 toward the turntable 20.

[0030] The second magnet conveying mechanism 32 includes a magnet conveyor belt mechanism 321 and a magnet blowing and dust suction mechanism 322. The magnet conveyor belt mechanism 321 can be a conventional belt conveyor mechanism, and its conveyor belt is a hollow structure composed of rubber strips. The magnet blowing and dust suction mechanism 322 can use a strong negative pressure blowing and dust suction fan to blow away most of the dust on the surface of the magnet to avoid affecting the bonding stability between the magnet and the T-stick.

[0031] The first magnet moving mechanism 33 and the second magnet moving mechanism 34 can adopt conventional manipulators for grabbing and transporting magnets at corresponding positions.

[0032] After the T-iron and magnet are assembled, a magnetic gauge can be installed on them for the subsequent installation of parts such as the auxiliary magnet or voice coil. Therefore, the loudspeaker magnetic circuit assembly device of this embodiment also includes a magnetic gauge loading device 70, which is arranged downstream of the second glue-applying device 60 and is used to load and install the magnetic gauge. The magnetic gauge loading device 70 includes a vibrating loading tray 71 and an installation manipulator 72. The vibrating loading tray 71 transfers the magnetic gauge to the loading position, and the installation manipulator 72 clamps the magnetic gauge and transports it to the set position above the turntable 20. At this time, the turntable 20 transfers the installed T-iron-magnet assembly to the set position, and the installation manipulator 72 descends to install the magnetic gauge on the T-iron-magnet assembly for the subsequent installation of parts.

[0033] Figure 5 is a schematic structural diagram of an embodiment of a correction device, Figure 6 for Figure 5 A schematic diagram of a correction cover in one embodiment of the present invention, and reference is also made to Figure 1 , 56, a correction device 80 is also provided between the magnet feeding device 30 and the second glue applying device 60, which is used to correct the magnet and the T iron so that the two are concentric. The correction device 80 includes a correction cover 81 and a correction lifting device 82 for driving the correction cover 81 to move up and down. The correction lifting device 82 can be a cylinder. The correction cover is connected to the correction lifting device 82 through a correction cover bracket 83. The correction lifting device 82 drives the correction cover bracket 83 to move up and down, thereby realizing the lifting and lowering movement of the correction cover 81. The correction cover 81 can be connected to the correction cover bracket 83 through an elastic device 84, thereby realizing the floating connection of the correction cover 81 to avoid damaging the parts to be corrected (T iron and magnet). The inner diameter of the correction cover 81 is slightly larger than the outer diameter of the raised mounting portion on the T-iron, so that when the correction cover 81 is covered on the raised mounting portion on the T-iron, the T-iron can be concentric with the inner hole 811 of the correction cover 81. A conical surface 812 is provided on the outside of the correction cover 81. When the correction cover 81 is covered on the T-iron, the conical surface 812 abuts against the inner wall of the center hole of the magnet, thereby adjusting the magnet to be concentric with the T-iron, thereby realizing the correction of the T-iron and the magnet.

[0034] refer to Figure 1 and Figure 2 The loudspeaker magnetic circuit assembly device further includes a feeding device 90, which includes a feeding claw 91 and a rotating device 92 (which can be a rotating cylinder). The rotating device 92 drives the feeding claw 91 to rotate, so that it can move between the turntable 20 and the feeding station. In this embodiment, the feeding device 90 includes a pair of symmetrically arranged feeding claws 91 to achieve high-speed feeding.

[0035] The above are only preferred embodiments of the present invention, but the present invention is not limited to the above embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A loudspeaker magnetic circuit assembly device, characterized in that: It includes a fixed platform and a turntable that can rotate relative to the fixed platform, a plurality of jigs are arranged on the turntable in a circumferential distribution, and a magnet feeding device, a T-iron feeding device, a first gluing device and a second gluing device are arranged around the turntable; the rotation of the turntable drives the jig to be transferred between the magnet feeding device, the T-iron feeding device, the first gluing device and the second gluing device to form a ring-shaped circulating transmission production line, the magnet feeding device is located downstream of the T-iron feeding device, the first gluing device is correspondingly located downstream of the T-iron feeding device, and is used for gluing the T-iron loaded onto the turntable; the second gluing device is correspondingly located downstream of the magnet feeding device; The T-iron feeding device includes a T-iron conveying device and a T-iron moving device, wherein the T-iron conveying device is used to convey the T-iron toward the turntable, the T-iron moving device is used to obtain the T-iron on the T-iron conveying device and place it on the corresponding fixture on the turntable, and the second gluing device is used to glue the corresponding parts on the magnet; A correction device is also provided between the magnet feeding device and the second glue applying device, and the correction device includes a correction cover, a correction cover bracket and a correction lifting device. The correction cover is connected to the correction lifting device through the correction cover bracket. The correction cover has an inner hole inside and a conical surface outside. When the correction cover drives the correction cover bracket to move up and down through the correction lifting device and covers the raised mounting portion on the T-iron, when the correction cover covers the T-iron, the T-iron is concentric with the inner hole of the correction cover, and the conical surface abuts against the inner wall of the center hole of the magnet to adjust the magnet to be concentric with the T-iron. A magnetic gauge loading device is also provided downstream of the second gluing device for loading and installing the magnetic gauge.

2. The loudspeaker magnetic circuit assembly device according to claim 1, characterized in that: The magnet feeding device includes a first magnet conveying mechanism, a first magnet moving mechanism, a second magnet conveying mechanism, and a second magnet moving mechanism. The first magnet conveying mechanism is used to store materials and push the magnet material pile to move toward the second magnet conveying mechanism. The first magnet moving mechanism is used to obtain a single magnet on the first magnet conveying mechanism and place it on the second magnet conveying mechanism. The second magnet conveying mechanism is used to convey the magnet thereon toward the turntable. The second magnet moving mechanism is used to obtain the magnet on the second magnet conveying mechanism and install it on the T-iron on the corresponding fixture on the turntable.

3. The loudspeaker magnetic circuit assembly device according to claim 2, characterized in that: The first magnet conveying mechanism includes a storage trough, a push rod, a propulsion block and a driving unit. The storage trough is used to stack magnets. The propulsion block is connected to the push rod. The driving unit drives the push rod to rotate. The rotation of the push rod can drive the propulsion block to move along the storage trough. When the magnet is placed in the storage trough, the upper end of the magnet is higher than the bottom of the propulsion block.

4. The loudspeaker magnetic circuit assembly device according to claim 1, characterized in that: It also includes a material unloading device, which includes a material picking claw and a rotating device. The rotating device drives the material picking claw to rotate, so that the material picking claw can move between the turntable and the material unloading station.

5. The loudspeaker magnetic circuit assembly device according to claim 1, characterized in that: The first gluing device is arranged on the fixed platform, located at the periphery of the turntable, and correspondingly located between the T-iron feeding device and the magnet feeding device.

6. The loudspeaker magnetic circuit assembly device according to claim 1, characterized in that: The second gluing device is arranged on the fixed platform, located at the periphery of the turntable, and correspondingly located downstream of the magnet feeding device.

7. A loudspeaker assembly system, characterized in that: A loudspeaker magnetic circuit assembly device comprising any one of claims 1 to 6.

Citation Information

Patent Citations

  • Loudspeaker magnetic circuit equipment

    CN205798922U

  • Cycle operation formula speaker automatic production line

    CN208434115U

  • Loudspeaker assembling system and magnetic circuit assembling device thereof

    CN209748822U