A catalyst adding Internet of Things intelligent measurement and control device and its use method

Abstract

The present invention discloses a catalyst dosing Internet of Things intelligent measurement and control device and a method of using the same, which belongs to the technical field of petrochemical catalyst equipment, and includes a housing and a measurement and control device installed on the housing, an air pump is fixedly installed at one end of the housing, a reactor is provided at the other end of the housing, a gas pipeline is fixedly installed at the output end of the air pump, a material storage barrel is provided inside the housing, a fixed plate is fixedly installed inside the material storage barrel, a rubber sleeve is fixedly installed at the other end of the fixed plate, a spring is provided inside the rubber sleeve, and a telescopic adjustment piston is fixedly installed at the other end of the rubber sleeve. The present invention is provided with devices such as an air pump, a spring, and a telescopic adjustment piston, and the air pump generates gas to generate pressure to squeeze the telescopic adjustment piston, so that the catalyst flows into the reactor through a flow detector, thereby achieving the purpose of intelligent catalyst addition, being efficient and accurate, improving the reaction rate of the product, and reducing the generation of defective products.

Description

Technical Field

[0001] The present invention relates to a measuring and controlling device and a use method thereof, in particular to a catalyst adding Internet of Things intelligent measuring and controlling device and a use method thereof, belonging to the technical field of petrochemical catalyst equipment. Background Art

[0002] The Internet of Things is a network that connects all ordinary objects that can perform independent functions, using information carriers such as the Internet and traditional telecommunications networks. The Internet of Things is generally a wireless network, and since there can be 1,000 to 5,000 devices around each person, the Internet of Things may contain 500 megabytes to 1,000 megabytes of objects. On the Internet of Things, everyone can use electronic tags to connect real objects to the Internet, and their specific locations can be found on the Internet of Things. Through the Internet of Things, machines, equipment, and personnel can be centrally managed and controlled by central computers, and home devices and cars can be remotely controlled, as well as search locations and prevent items from being stolen, similar to an automated control system. At the same time, by collecting data from these small things, they can finally be aggregated into big data, including major changes in society such as redesigning roads to reduce traffic accidents, urban renewal, disaster prediction and crime prevention, and epidemic control, to achieve the connection between objects. Chemical agents are widely used in chemical production. They can change the chemical reaction rate of other substances in chemical reactions. The amount of catalyst affects the quality of the product. In production, due to changes in the flow of raw materials, the amount of added catalyst also needs to be adjusted accordingly. Traditional catalyst addition measurement and control generally involves first measuring certain indicators of the reactants in the reactor and then adjusting the amount of catalyst added through calculation. However, due to the time delay, some products will inevitably fail to meet the standards. At the same time, this method is relatively cumbersome and it is not easy to accurately control the amount of catalyst added. At the same time, traditional catalyst addition requires manual operation, which increases the cost of labor input. Summary of the invention

[0003] The main purpose of the present invention is to solve the deficiencies of the prior art and provide a catalyst dosing Internet of Things intelligent measurement and control device and a method of using the same.

[0004] The purpose of the present invention can be achieved by adopting the following technical solutions:

[0005] A catalyst dosing Internet of Things intelligent measurement and control device comprises a shell and a measurement and control device installed on the shell, an air pump is fixedly installed at one end of the shell, a reactor is provided at the other end of the shell, an air pipe is fixedly installed at the output end of the air pump, a material storage barrel is provided inside the shell, a fixed plate is fixedly installed inside the material storage barrel, a rubber sleeve is fixedly installed at the other end of the fixed plate, a spring is provided inside the rubber sleeve, a telescopic regulating piston is fixedly installed at the other end of the rubber sleeve, a pressure detector is fixedly installed on the fixed plate, a material delivery pipe is connected between the shell and the reactor, a flow detector is provided on the side of the material delivery pipe close to the reactor, and a first solenoid valve is fixedly installed on the other side of the flow detector.

[0006] Preferably, a feed pipe is fixedly connected to the top of the shell, and a second solenoid valve is installed on the feed pipe.

[0007] Preferably, a conductivity detector is provided inside the reactor, and a pressure detector is fixedly mounted on one side of the fixed plate.

[0008] Preferably, shock-absorbing cotton is provided between the storage barrel and the shell.

[0009] Preferably, one end of the spring is fixed on the fixed plate, and the other end of the spring is fixed on the telescopic adjusting piston.

[0010] Preferably, the other end of the air delivery pipe passes through the fixed plate and is located between the fixed plate and the telescopic adjusting piston.

[0011] Preferably, one end of the measuring and controlling device is connected to the conductivity detector, and the other end of the measuring and controlling device is connected to the first solenoid valve, the second solenoid valve, the air pump, the flow detector and the pressure sensor.

[0012] Preferably, the measurement and control device controls the first solenoid valve, the second solenoid valve, the air pump, the flow detector and the pressure sensor, and ultimately transmits the information to the Internet of Things.

[0013] Preferably, a display is provided inside the measurement and control device, and a keyboard is provided below the display.

[0014] A method for using a catalyst dosing Internet of Things intelligent measurement and control device, characterized in that it comprises the following steps:

[0015] Step 1: The conductivity detector detects the conductivity in the reactor and transmits the information to the measurement and control device, which calculates the reaction rate in the reactor;

[0016] Step 2: If the reaction rate does not meet the requirements of the product, the measurement and control device starts the air pump and the second solenoid valve to add catalyst into the storage barrel through the feed pipe. The air pump generates gas to generate pressure to squeeze the telescopic adjustment piston, so that the catalyst flows into the reactor through the flow detector, thereby achieving the purpose of intelligent catalyst addition, which is efficient and accurate, improves the reaction rate of the product, and reduces the production of defective products;

[0017] Step 3: The flow detector transmits the detected flow data to the measurement and control device. Once the amount required for the production reaction is reached, the measurement and control device will close the air pump, the first solenoid valve and the second solenoid valve.

[0018] Beneficial technical effects of the present invention:

[0019] According to the catalyst addition Internet of Things intelligent measurement and control device of the present invention, an air pump, a spring, a telescopic adjustment piston and other devices are provided. The conductivity detector detects the conductivity in the reactor and transmits the information to the measurement and control device. The measurement and control device calculates the reaction rate in the reactor. If the reaction rate does not meet the requirements of product production, the measurement and control device starts the air pump and the second solenoid valve, and adds catalyst to the storage barrel through the feed pipe. The air pump generates gas to generate pressure to squeeze the telescopic adjustment piston, so that the catalyst flows into the reactor through the flow detector, thereby achieving the purpose of intelligent catalyst addition, efficient and accurate, improving the reaction rate of the product, and reducing the production of defective products; the flow detector transmits the flow data detected to the measurement and control device. Once the amount required for the production reaction is reached, the measurement and control device will close the air pump, the first solenoid valve and the second solenoid valve. No manual operation is required, reducing manpower input. When the air pump generates gas, the pressure sensor detects the pressure required for the catalyst discharge required for production, and transmits the data to the measurement and control device, which is displayed on the display for easy viewing and recording of data. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall internal structure of a preferred embodiment of the catalyst addition Internet of Things intelligent measurement and control device according to the present invention;

[0021] Figure 2 It is a schematic diagram of the overall structure of a preferred embodiment of the catalyst addition Internet of Things intelligent measurement and control device according to the present invention;

[0022] Figure 3 It is a schematic diagram of the telescopic regulating piston structure of a preferred embodiment of the catalyst dosing Internet of Things intelligent measurement and control device according to the present invention;

[0023] Figure 4 It is a schematic diagram of the overall structure of a preferred embodiment of the catalyst addition Internet of Things intelligent measurement and control device according to the present invention;

[0024] Figure 5This is a schematic diagram of an Internet of Things system according to a preferred embodiment of the catalyst addition Internet of Things intelligent measurement and control device of the present invention.

[0025] In the figure: 1-reaction kettle, 2-conductivity detector, 3-flow detector, 4-feeding pipe, 5-first solenoid valve, 6-housing, 7-shock-absorbing cotton, 8-spring, 9-air pump, 10-air delivery pipe, 11-fixed plate, 12-pressure detector, 13-rubber sleeve, 14-feeding pipe, 15-second solenoid valve, 16-storage barrel, 17-measurement and control device, 18-display, 19-keyboard, 20-telescopic adjustment piston. DETAILED DESCRIPTION

[0026] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation manner of the present invention is not limited thereto.

[0027] like Figure 1-5 As shown, the catalyst addition Internet of Things intelligent measurement and control device provided in this embodiment includes a shell 6 and a measurement and control device 17 installed on the shell 6, an air pump 9 is fixedly installed at one end of the shell 6, a reactor 1 is provided at the other end of the shell 6, an air delivery pipe 10 is fixedly installed at the output end of the air pump 9, a material storage barrel 16 is provided inside the shell 6, a fixed plate 11 is fixedly installed inside the material storage barrel 16, a rubber sleeve 13 is fixedly installed at the other end of the fixed plate 11, a spring 8 is provided inside the rubber sleeve 13, a telescopic adjustment piston 20 is fixedly installed at the other end of the rubber sleeve 13, a pressure detector 12 is fixedly installed on the fixed plate 11, a material delivery pipe 4 is connected between the shell 6 and the reactor 1, a flow detector 3 is provided on the side of the material delivery pipe 4 close to the reactor 1, a first solenoid valve 5 is fixedly installed on the other side of the flow detector 3, an air pump 9, a spring 8 and a telescopic adjustment piston 20 and other devices are provided, and the conductivity detector 2 detects the conductivity in the reactor 1 and transmits the information to The measuring and controlling device 17 calculates the reaction rate in the reactor 1. If the reaction rate does not meet the requirements of the production product, the measuring and controlling device 17 starts the air pump 9 and the second solenoid valve 15, and adds the catalyst to the storage barrel 16 through the feed pipe 4. The air pump 9 generates gas to generate pressure to squeeze the telescopic regulating piston 20, so that the catalyst flows into the reactor through the flow detector 3, thereby achieving the purpose of intelligent catalyst addition, efficient and accurate, improving the reaction rate of the product, and reducing the production of defective products; the flow detector 3 transmits the detected flow data to the measuring and controlling device 17. Once the amount required for the production reaction is reached, the measuring and controlling device 17 will close the air pump 9, the first solenoid valve 5 and the second solenoid valve 15 without manual operation, reducing manpower input. When the air pump 9 generates gas, the pressure sensor 12 detects the pressure required for the catalyst discharge required for production, and transmits the data to the measuring and controlling device 17, which is displayed on the display 18 for easy viewing and recording of data.

[0028] In this embodiment, if Figure 1 and Figure 2 As shown, a feed pipe 14 is fixedly connected to the top of the shell 6, and a second solenoid valve 15 is installed on the feed pipe 14. A conductivity detector 2 is provided inside the reactor 1, and a pressure detector 12 is fixedly installed on one side of the fixed plate 11. Shock-absorbing cotton 7 is provided between the storage barrel 16 and the shell 6. One end of the spring 8 is fixed on the fixed plate 11, and the other end of the spring 8 is fixed on the telescopic regulating piston 20. The other end of the air pipe 10 passes through the fixed plate 11, and a shock-absorbing cotton 7 is provided between the fixed plate 11 and the telescopic regulating piston 20 to reduce the vibration generated during the extrusion of the catalyst. A fixed plate 11 is provided to fix the spring 8 and the air pipe 10. The model of the pressure detector 12 is an RPM4 pressure detector, and the conductivity detector 2 is a BCONSCAN20 conductivity detector.

[0029] In this embodiment, if Figure 1 and Figure 5 As shown, one end of the measuring and controlling device 17 is connected to the conductivity detector 2, and the other end of the measuring and controlling device 17 is connected to the first solenoid valve 5, the second solenoid valve 15, the air pump 9, the flow detector 3 and the pressure sensor 12. The measuring and controlling device 17 controls the first solenoid valve 5, the second solenoid valve 15, the air pump 9, the flow detector 3 and the pressure sensor 12, and finally transmits the information to the Internet of Things. A display 18 is provided inside the measuring and controlling device 17, and a keyboard 19 is provided below the display 18. The display 18 is provided to facilitate observation of data.

[0030] In this embodiment, if Figure 1-5 As shown, the working process of a catalyst dosing IoT intelligent measurement and control device provided in this embodiment is as follows:

[0031] Step 1: The conductivity detector 2 detects the conductivity in the reactor 1 and transmits the information to the measurement and control device 17, which calculates the reaction rate in the reactor 1;

[0032] Step 2: If the reaction rate does not meet the requirements for the production of products, the measurement and control device 17 starts the air pump 9 and the second solenoid valve 15, and adds the catalyst to the storage barrel 16 through the feed pipe 4. The air pump 9 generates gas to generate pressure to squeeze the telescopic adjustment piston 20, so that the catalyst flows into the reactor through the flow detector 3, thereby achieving the purpose of intelligent catalyst addition, which is efficient and accurate, improves the reaction rate of the product, and reduces the production of defective products;

[0033] Step 3: The flow detector 3 transmits the detected flow data to the measurement and control device 17. Once the amount required for the production reaction is reached, the measurement and control device 17 will close the air pump 9, the first solenoid valve 5 and the second solenoid valve 15 without manual operation, thus reducing manpower input.

[0034] In summary, in this embodiment, according to the catalyst addition Internet of Things intelligent measurement and control device of this embodiment, an air pump 9, a spring 8, a telescopic adjustment piston 20 and other devices are provided. The conductivity detector 2 detects the conductivity in the reactor 1 and transmits the information to the measurement and control 17. The measurement and control 17 calculates the reaction rate in the reactor 1. If the reaction rate does not meet the requirements of the production product, the measurement and control 17 starts the air pump 9 and the second solenoid valve 15, and adds catalyst to the storage barrel 16 through the feed pipe 4. The air pump 9 generates gas to generate pressure to squeeze the telescopic adjustment piston 20, so that the catalyst flows into the reactor through the flow detector 3. The purpose of intelligently adding catalyst is achieved, which is efficient and accurate, improves the reaction rate of the product, and reduces the production of defective products; the flow detector 3 transmits the detected flow data to the measurement and control device 17. Once the amount required for the production reaction is reached, the measurement and control device 17 will close the air pump 9, the first solenoid valve 5 and the second solenoid valve 15. No manual operation is required, which reduces the input of manpower. When the air pump 9 produces gas, the pressure sensor 12 detects the pressure required for the catalyst discharge required for production, and transmits the data to the measurement and control device 17, which is displayed on the display 18 for easy viewing and recording of data. The top of the shell 6 is fixedly connected with a feed pipe 1 4. A second solenoid valve 15 is installed on the feed pipe 14. A conductivity detector 2 is installed inside the reactor 1. A pressure detector 12 is fixedly installed on one side of the fixed plate 11. A shock-absorbing cotton 7 is provided between the storage barrel 16 and the shell 6. One end of the spring 8 is fixed on the fixed plate 11, and the other end of the spring 8 is fixed on the telescopic adjustment piston 20. The other end of the air pipe 10 passes through the fixed plate 11, and a shock-absorbing cotton 7 is provided between the fixed plate 11 and the telescopic adjustment piston 20 to reduce the vibration generated during the extrusion of the catalyst. The fixed plate 11 is provided to fix the spring 8 and the air pipe 10. The model of the pressure detector 12 is It is an RPM4 type pressure detector, the conductivity detector 2 is a BCONSCAN20 type conductivity detector, one end of the measuring and controlling device 17 is connected to the conductivity detector 2, and the other end of the measuring and controlling device 17 is connected to the first solenoid valve 5, the second solenoid valve 15, the air pump 9, the flow detector 3 and the pressure sensor 12. The measuring and controlling device 17 controls the first solenoid valve 5, the second solenoid valve 15, the air pump 9, the flow detector 3 and the pressure sensor 12, and finally transmits the information to the Internet of Things. A display 18 is provided inside the measuring and controlling device 17, and a keyboard 19 is provided below the display 18. The display 18 is provided for easy observation of data.

[0035] The above description is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and concepts of the present invention within the scope disclosed by the present invention, which belong to the protection scope of the present invention.

Claims

1. A catalyst dosing Internet of Things intelligent measurement and control device, comprising a housing (6) and a measurement and control device (17) mounted on the housing (6), characterized in that: An air pump (9) is fixedly mounted on one end of the shell (6), a reactor (1) is provided on the other end of the shell (6), an air delivery pipe (10) is fixedly mounted on the output end of the air pump (9), a material storage barrel (16) is provided inside the shell (6), a fixed plate (11) is fixedly mounted inside the material storage barrel (16), a rubber sleeve (13) is fixedly mounted on the other end of the fixed plate (11), a spring (8) is provided inside the rubber sleeve (13), a telescopic regulating piston (20) is fixedly mounted on the other end of the rubber sleeve (13), a pressure detector (12) is fixedly mounted on the fixed plate (11), a material delivery pipe (4) is connected between the shell (6) and the reactor (1), a flow detector (3) is provided on the side of the material delivery pipe (4) close to the reactor (1), and a first solenoid valve (5) is fixedly mounted on the other side of the flow detector (3); The method for using the catalyst adding Internet of Things intelligent measurement and control device comprises the following steps: Step 1: The conductivity detector detects the conductivity in the reactor and transmits the information to the measurement and control device, which calculates the reaction rate in the reactor; Step 2: If the reaction rate does not meet the requirements of the product, the measurement and control device starts the air pump and the second solenoid valve to add catalyst into the storage barrel through the feed pipe. The air pump generates gas to generate pressure to squeeze the telescopic adjustment piston, so that the catalyst flows into the reactor through the flow detector, thereby achieving the purpose of intelligent catalyst addition, which is efficient and accurate, improves the reaction rate of the product, and reduces the production of defective products; Step 3: The flow detector transmits the detected flow data to the measurement and control device. Once the amount required for the production reaction is reached, the measurement and control device will close the air pump, the first solenoid valve and the second solenoid valve.

2. A catalyst dosing Internet of Things intelligent measurement and control device as claimed in claim 1, characterized in that: A feed pipe (14) is fixedly connected to the top of the housing (6), and a second solenoid valve (15) is installed on the feed pipe (14).

3. A catalyst dosing Internet of Things intelligent measurement and control device as claimed in claim 2, characterized in that: A conductivity detector (2) is provided inside the reaction kettle (1), and a pressure detector (12) is fixedly mounted on one side of the fixed plate (11).

4. The catalyst dosing Internet of Things intelligent measurement and control device according to claim 1, characterized in that: Shock-absorbing cotton (7) is provided between the material storage barrel (16) and the shell (6).

5. The catalyst dosing Internet of Things intelligent measurement and control device according to claim 1, characterized in that: One end of the spring (8) is fixed on the fixed plate (11), and the other end of the spring (8) is fixed on the telescopic adjustment piston (20).

6. The catalyst dosing Internet of Things intelligent measurement and control device according to claim 1, characterized in that: The other end of the air delivery pipe (10) passes through the fixing plate (11) and is located between the fixing plate (11) and the telescopic adjustment piston (20).

7. The catalyst dosing Internet of Things intelligent measurement and control device as claimed in claim 3, characterized in that: One end of the measuring and controlling device (17) is connected to the conductivity detector (2), and the other end of the measuring and controlling device (17) is connected to the first solenoid valve (5), the second solenoid valve (15), the air pump (9), the flow detector (3) and the pressure detector (12).

8. The catalyst dosing Internet of Things intelligent measurement and control device as claimed in claim 2, characterized in that: The measuring and controlling device (17) controls the first solenoid valve (5), the second solenoid valve (15), the air pump (9), the flow detector (3) and the pressure detector (12), and finally transmits the information to the Internet of Things.

9. The catalyst dosing Internet of Things intelligent measurement and control device according to claim 1, characterized in that: A display (18) is provided inside the measuring and controlling device (17), and a keyboard (19) is provided below the display (18).

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