Smart card strip module detection machine

Abstract

The present invention discloses a smart card strip module detection machine, comprising a strip module roller transmission device and a workbench, wherein the strip module roller transmission device is installed on the upper outer wall of the left side of the workbench, and a strip module track is arranged on the upper outer wall of the workbench in front of the strip module roller transmission device, and the strip module to be tested is released by the strip module unloading device, and the strip module protection belt is wound up at the same time, because one end of the strip module to be tested is connected to the strip module winding material disk on the strip module receiving device at the right end through a lead belt, when the strip module transmission gearbox is started, the strip module to be tested can be continuously conveyed forward, so as to help complete a series of detection and trimming tasks, and the strip module is recovered by the strip module receiving device, and inspected by visual detection method of fully automated equipment, so that the efficiency and the authenticity of the detection result are greatly improved compared with the previous manual detection.

Description

Technical Field

[0001] The invention belongs to the technical field related to stripe module detection, and in particular relates to a smart card stripe module detection machine. Background Art

[0002] Smart card is a general term for plastic cards (usually the size of a credit card) with a microchip embedded in them. Some smart cards contain a microelectronic chip, and smart cards need to interact with data through a reader / writer. Smart cards are equipped with CPU, RAM and I / O, and can process a large amount of data without interfering with the work of the host CPU. Smart cards can also filter out erroneous data to reduce the burden on the host CPU. The integrated circuit in the card includes the central processing unit CPU, programmable read-only memory EEPROM, random access memory RAM and the card operating system COS solidified in the read-only memory ROM. The data in the card is divided into external reading and internal processing parts. Computers and communication technologies are used as means to connect various facilities inside the smart building into an organic whole. Users can complete common key, fund settlement, attendance and certain control operations through an IC card. During the production process of smart cards, the modules on the strip need to be quality tested.

[0003] The existing smart card strip module detection technology has the following problems: traditional smart card strip module detection is mostly done manually. Due to the small size of the strip module itself, it needs to be detected with the help of auxiliary facilities (such as magnifying glasses, microscopes, etc.) and the inspection results rely on manual judgment. This will lead to low efficiency and different test results will be obtained depending on the person, thus affecting the accurate judgment of the strip module. Summary of the invention

[0004] The purpose of the present invention is to provide a smart card strip module detection machine to solve the problem that traditional smart card strip module detection mentioned in the above background technology is mostly performed through manual detection, which affects the accurate judgment of the strip module.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a smart card strip module detection machine, comprising a strip module roller transmission device and a workbench, wherein the strip module roller transmission device is installed on the upper outer wall of the left side of the workbench, a strip module track is arranged on the upper outer wall of the workbench in front of the strip module roller transmission device, a strip module shaping device is arranged on the strip module track, a detection camera 1 is arranged at the lower end of the strip shaping device, a NOK strip module marking device is arranged on the upper side of the detection camera 1, and the NOK strip module marking A detection camera 2 is arranged on the upper left side of the recording device, a detection camera 3 is arranged on the right side of the detection camera 2, an operation screen is arranged on the upper side of the detection camera 2, a display screen is arranged on the upper side of the detection camera 3, the right end of the strip module track is connected to the strip module transmission gear box, the upper left end of the strip module track is connected to the strip module unloading device, the upper right end of the strip module track is connected to the strip module receiving device, the operation screen, detection camera 2, detection camera 3, display screen and detection camera 1 are all electrically connected through an external power supply.

[0006] Preferably, a material belt tooth hole detection mechanism is connected to the front end outer wall of the strip module roller transmission device, a lead belt detection mechanism is connected to the left end outer wall of the strip module roller transmission device, and a strip module detection mechanism is arranged at the left end of the lead belt detection mechanism.

[0007] Preferably, the strip module unloading device comprises a strip module to-be-detected material tray, a strip module protective belt winding material tray and an unloading conveyor belt, and the strip module to-be-detected material tray and the strip module protective belt winding material tray are connected via a unloading conveyor belt.

[0008] Preferably, the strip module material receiving device comprises a strip module protective belt unwinding material tray, a strip module winding material tray and a material receiving conveyor belt, and the strip module protective belt unwinding material tray is connected to the strip module winding material tray through a material receiving conveyor belt.

[0009] Preferably, the strip module protective belt winding material tray is the main transmission, and the strip module to be detected material tray is the slave transmission.

[0010] Preferably, the winding material reel of the strip module is the main transmission, and the protective belt unwinding material reel of the strip module is the slave transmission.

[0011] Preferably, a support plate is connected to the outer wall of the upper end of the workbench on the rear side of the strip module track, and the NOK strip module marking device is suspended on the upper side of the strip module track through the support plate.

[0012] Preferably, an alarm indicator is connected to the outer wall of the upper right end of the display screen.

[0013] Compared with the existing smart card strip module detection technology, the present invention provides a smart card strip module detection machine, which has the following beneficial effects:

[0014] 1. The present invention releases the strip module to be tested through the strip module unloading device, and at the same time reels the strip module protection belt. Since one end of the strip module to be tested is connected to the strip module reeling material disk on the strip module reeling device at the right end through a lead belt, when the strip module transmission gearbox is started, the strip module to be tested can be continuously conveyed forward, so as to help complete a series of detection and trimming tasks such as the material strip tooth hole detection mechanism and the strip module detection mechanism, detection camera one, detection camera two, strip shaping device, NOK strip module marking device and detection camera three. In the formal working state, the smart card strip module detection machine releases the strip module to be tested through the strip module unloading device, and at the same time reels the strip module protection belt. Since one end of the strip module to be tested is connected to the strip module reeling material disk on the strip module reeling device at the right end through a lead belt, when the strip module transmission gearbox is started, It can continuously convey the strip module to be inspected forward to help complete various inspection tasks. The strip module protection belt reel is the main drive, and the strip module to be inspected is the slave drive. After the strip module to be inspected is connected with the strip module receiving device by the lead belt, the main drive of formal production is carried out by starting the strip module transmission gearbox. The strip module to be inspected is released by the strip module receiving device, and the preliminary inspection is completed by the material belt tooth hole detection mechanism and the strip module detection mechanism. The strip module that has completed various inspection tasks is recycled by the strip module receiving device. The smart card strip module inspection machine includes six functional modules, namely, material discharge, strip module transmission, strip module positioning and shaping, visual quality inspection, NOK marking, and material collection. The inspection is carried out by the visual inspection method of fully automated equipment. The efficiency and the authenticity of the inspection results have been greatly improved compared with the previous manual inspection.

[0015] 2. The strip module roller transmission device of the present invention is provided with a material belt tooth hole detection mechanism, a lead belt detection mechanism and a strip module detection mechanism. The material belt tooth hole detection mechanism detects the tooth hole material belt tooth hole on the strip module transmitted from the strip module discharge device at the upper left end of the workbench, and the lead belt detection mechanism detects the lead belt connected to the front end of the strip module, so as to dock with the lead belt detection mechanism. After the docking is completed, the strip module with the lead belt at one end is continuously pulled forward by the strip module roller transmission device to increase the length of the strip module, so that the strip module can be pulled to be connected with the strip module receiving device at the other end. The strip module detection mechanism can detect the quality problems such as size and conductivity of the strip module transmitted from the strip module discharge device at the upper left end of the workbench, so as to judge the quality of the strip module. Whether it meets the standards, it can be concluded whether the strip module to be tested meets the factory requirements. The NOK strip module marking device is equipped with an X\Y module, which can mark the strip modules to be tested that do not meet the detection requirements. After marking, the strip modules to be tested are released through the strip shaping device so that they can continue to be transmitted forward. Since the strip modules that do not meet the requirements have been marked, they are recovered by the strip module collecting device to facilitate workers to quickly distinguish them, thereby improving the detection efficiency. Since an alarm prompter is connected to the outer wall of the upper right end of the display screen, the alarm prompter prompts the operator of the equipment operation status, so as to accurately and timely judge the working status of the equipment, and understand the control and operation of the equipment through the operation screen and the display screen, which is convenient for the staff to observe and process in real time, ensure the production order, and improve the detection rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 This is a schematic diagram of the structure of the smart card strip module detection machine proposed by the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of the strip module roller transmission device proposed by the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the strip module unloading device proposed by the present invention;

[0020] Figure 4 This is a schematic structural diagram of the strip module receiving device proposed in the present invention;

[0021] Figure 5 This is a schematic diagram of the working process of the smart card strip module detection machine proposed by the present invention;

[0022] In the figure: 1. Strip module unloading device; 2. Operation screen; 3. Detection camera 2; 4. Detection camera 3; 5. Display screen; 6. Strip module receiving device; 7. Strip module track; 8. Strip module transmission gearbox; 9. NOK strip module marking device; 10. Detection camera 1; 11. Strip shaping device; 12. Strip module roller transmission device; 13. Workbench; 14. Strip tooth hole detection mechanism; 15. Lead detection mechanism; 16. Strip module detection mechanism; 17. Strip module to-be-detected material tray; 18. Strip module protective belt winding material tray; 19. Unloading conveyor belt; 20. Strip module protective belt unwinding material tray; 21. Strip module winding material tray; 22. Receiving conveyor belt. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-5The present invention provides a technical solution: a smart card strip module detection machine, comprising a strip module roller transmission device 12 and a workbench 13, the strip module roller transmission device 12 is installed on the left upper end outer wall of the workbench 13, a strip module track 7 is arranged on the upper end outer wall of the workbench 13 in front of the strip module roller transmission device 12, a support plate is connected to the upper end outer wall of the workbench 13 on the rear side of the strip module track 7, a NOK strip module marking device 9 is suspended on the upper side of the strip module track 7 through the support plate, so that the NOK strip module marking device 9 can be fixedly suspended above the strip module track 7, because the NOK strip module marking device 9 is equipped with an X\Y module, it can mark the strip modules to be detected that do not meet the detection requirements, and release the strip modules to be detected through the strip shaping device 11 after the marking is completed, so that it can continue to be transmitted forward, because the strip modules that do not meet the requirements are marked, so that workers can quickly distinguish them, thereby improving the detection efficiency, a strip shaping device is arranged on the strip module track 7 Device 11, a detection camera 10 is arranged at the lower end of the strip shaping device 11, a NOK strip module marking device 9 is arranged on the upper side of the detection camera 10, a detection camera 2 3 is arranged on the upper left side of the NOK strip module marking device 9, a detection camera 3 4 is arranged on the right side of the detection camera 2 3, an operation screen 2 is arranged on the upper side of the detection camera 2 3, a display screen 5 is arranged on the upper side of the detection camera 3 4, an alarm prompter is connected to the outer wall of the upper right end of the display screen 5, and the alarm prompter is used to prompt the operator of the equipment operation status, so as to accurately and timely judge the working status of the equipment, thereby facilitating the real-time operation of the staff, thereby ensuring the production order and improving the detection rate, the right end of the strip module track 7 is connected to the strip module transmission gear box 8, the left upper end of the strip module track 7 is connected to the strip module discharging device 1, the right upper end of the strip module track 7 is connected to the strip module receiving device 6, the operation screen 2, detection camera 2 3, detection camera 3 4, the display screen 5 and the detection camera 10 are all electrically connected through an external power supply.

[0025] The smart card strip module detection machine includes a strip module roller transmission device 12, on the front end of which the outer wall is connected to a material strip tooth hole detection mechanism 14, through which the material strip tooth hole detection mechanism 14 detects the tooth hole material strip on the strip module delivered from the strip module unloading device 1 at the upper left end of the workbench 13, and a lead belt detection mechanism 15 is connected to the left end of the outer wall of the strip module roller transmission device 12, through which the lead belt detection mechanism 15 detects the lead belt connected to the front end of the strip module delivered from the strip module unloading device 1 at the upper left end of the workbench 13, thereby detecting the lead belt detection mechanism 1 5 is docked. After the docking is completed, the strip module with a lead belt at one end is further pulled forward by the strip module roller transmission device 12 to increase the length of the strip module, so that the strip module can be pulled to be connected with the strip module receiving device 6 at the other end. The left end of the lead belt detection mechanism 15 is provided with a strip module detection mechanism 16 to detect the size, conductivity and other quality issues of the strip module transmitted from the strip module discharge device 1 at the upper left end of the workbench 13, so as to judge whether the strip module is up to standard, and thus to conclude whether the strip module to be tested meets the factory requirements.

[0026] The smart card strip module detection machine includes a strip module unloading device 1 including a strip module to-be-detected material tray 17, a strip module protection belt winding material tray 18 and a unloading conveyor belt 19. The strip module to-be-detected material tray 17 and the strip module protection belt winding material tray 18 are connected through the unloading conveyor belt 19. The strip module to-be-detected material tray 17, the strip module protection belt winding material tray 18 and the unloading conveyor belt 19 constitute a strip module unloading device 1. The strip module to be detected is unloaded through the strip module unloading device 1, and the strip module protection belt is wound up at the same time. Since one end of the strip module to be detected is connected to the strip module winding material tray 21 on the strip module receiving device 6 at the right end through a lead belt, when the strip module transmission gearbox 8 is started, the strip module to be detected can be continuously conveyed forward to help complete various detection tasks. The strip module protection belt winding material tray 18 is the main transmission, and the strip module to-be-detected material tray 17 is the slave transmission. , after the strip module to be inspected is docked with the strip module receiving device 6 by the lead belt, the main production drive is officially started by starting the strip module transmission gearbox 8, and the strip module to be inspected is released by the strip module receiving device 6, and the preliminary inspection is completed by the material belt tooth hole detection mechanism 14 and the strip module detection mechanism 16. When the strip module to be inspected is transmitted to the detection camera 10, the strip module to be inspected is inspected, and after the inspection is completed, the corresponding step length is continued to be transmitted and the transmission is stopped, and the visual positioning is performed by the detection camera 2 3. At the same time, the strip shaping device 11 starts to work. When an unqualified strip module is detected, it is marked by the NOK strip module marking device 9 of the X\Y module. After the marking is completed, the strip shaping device 11 releases the strip module to be inspected, and continues to transmit the corresponding step length to the detection camera 3 4 and stops the transmission. The detection camera 3 4 starts re-inspection, and the above transmission is repeated after the re-inspection by the detection camera 3 4.

[0027] The smart card strip module detection machine includes a strip module receiving device 6 including a strip module protection belt unwinding material disc 20, a strip module winding material disc 21 and a receiving conveyor belt 22. The strip module protection belt unwinding material disc 20 and the strip module winding material disc 21 are connected through the receiving conveyor belt 22. The strip module protection belt unwinding material disc 20, the strip module winding material disc 21 and the receiving conveyor belt 22 constitute the strip module receiving device 6. The strip module to be tested is recovered through the strip module receiving device 6, and the strip module protection belt is released at the same time. Since one end of the strip module to be tested is connected to the strip module winding material disc 21 on the strip module receiving device 6 at the right end through the lead belt, when the strip module transmission gear is started When the strip module to be detected is in the box 8, it can continuously convey the strip module to be detected forward, and after completing various detection tasks, the strip module to be detected is recovered by the strip module receiving device 6, the strip module winding material tray 21 is the main transmission, and the strip module protection belt unwinding material tray 20 is the slave transmission. Since the strip module to be detected has been connected with the strip module receiving device 6 by the lead belt, after the strip module to be detected passes through a series of detection and trimming processes such as the material belt tooth hole detection mechanism 14 and the strip module detection mechanism 16, the detection camera one 10, the detection camera two 3, the strip shaping device 11, the NOK strip module marking device 9 and the detection camera three 4, the strip module after the inspection is completed is recovered by the strip module winding material tray 21.

[0028] Working principle and use process of the present invention: After the present invention is installed, the smart card strip module detection machine includes six functional modules, namely, unloading, strip module transmission, strip module positioning and shaping, visual quality detection, NOK marking, and material collection. The strip module unloading device 1 unloads the material and reels the protective tape at the same time. The strip module to be tested is unloaded by the strip module unloading device 1, and the strip module protective tape is reeled in at the same time. Since one end of the strip module to be tested passes through the lead and the strip module reeling material tray 21 on the strip module reeling device 6 at the right end The strip modules to be inspected are connected so that when the strip module transmission gear box 8 is started, the strip module to be inspected can be continuously conveyed forward to help complete a series of inspection and trimming tasks such as the material strip tooth hole inspection mechanism 14 and the strip module inspection mechanism 16, the inspection camera 1 10, the inspection camera 2 3, the strip shaping device 11, the NOK strip module marking device 9 and the inspection camera 3 4. The strip modules that have completed various inspection tasks are recycled through the strip module receiving device 6. When the smart card strip module inspection machine is turned on and used, the strip modules with the lead tape are manually removed. After the strip module to be tested is introduced into the strip module roller transmission device 12, the strip module to be tested is transmitted through the strip module roller transmission device 12 until it has a sufficient length, and the work is stopped and the guide belt is manually docked on the strip module receiving device 6. The cover plate on the strip module transmission gear box 8 is closed and the strip module transmission gear box 8 starts the formal production main transmission. The corresponding transmission step length can be set according to the size of the strip module to be tested. When the strip module to be tested is transmitted to the detection camera 10, the strip module to be tested is detected. After the detection, the subsequent After continuing to transmit the corresponding step length, the transmission is stopped and the visual positioning is performed through the detection camera 2 3. At the same time, the strip shaping device 11 starts to work. When an unqualified strip module is detected, it is marked by the NOK strip module marking device 9 of the X\Y module. After marking, the strip shaping device 11 releases the strip module to be tested and continues to transmit the corresponding step length to the detection camera 3 4, then stops the transmission. The detection camera 3 4 starts re-inspection. After the detection camera 3 4 re-inspects, the above transmission is repeated until the strip module receiving device 6 is full and the equipment stops working.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smart card strip module inspection machine, comprising a strip module roller transmission device (12) and a workbench (13), characterized in that: The strip module roller transmission device (12) is installed on the left upper end outer wall of the workbench (13); a strip module track (7) is arranged on the upper end outer wall of the workbench (13) in front of the strip module roller transmission device (12); a strip shaping device (11) is arranged on the strip module track (7); a detection camera 1 (10) is arranged at the lower end of the strip shaping device (11); a NOK strip module marking device (9) is arranged on the upper side of the detection camera 1 (10); the NOK strip module marking device (9 ) is provided with a detection camera 2 (3) on the upper left side, a detection camera 3 (4) is provided on the right side of the detection camera 2 (3), an operation screen (2) is provided on the upper side of the detection camera 2 (3), a display screen (5) is provided on the upper side of the detection camera 3 (4), the right end of the strip module track (7) is connected to a strip module transmission gear box (8), the left upper end of the strip module track (7) is connected to a strip module unloading device (1), and the right upper end of the strip module track (7) is connected to a strip module receiving device (6), The operating screen (2), the second detection camera (3), the third detection camera (4), the display screen (5) and the first detection camera (10) are all electrically connected via an external power supply; a material belt tooth hole detection mechanism (14) is connected to the front end outer wall of the strip module roller transmission device (12); a lead belt detection mechanism (15) is connected to the left end outer wall of the strip module roller transmission device (12); a strip module detection mechanism (16) is arranged at the left end of the lead belt detection mechanism (15); the strip module unloading device (1) comprises a strip module to be detected A measuring material tray (17), a strip module protective belt winding material tray (18) and a material unwinding conveyor belt (19); the strip module to-be-detected material tray (17) and the strip module protective belt winding material tray (18) are connected by transmission via the material unwinding conveyor belt (19); the strip module material receiving device (6) comprises a strip module protective belt unwinding material tray (20), a strip module winding material tray (21) and a material receiving conveyor belt (22); the strip module protective belt unwinding material tray (20) and the strip module winding material tray (21) are connected by transmission via the material receiving conveyor belt (22).

2. The smart card strip module detection machine according to claim 1, characterized in that: The strip module protection belt winding material tray (18) is the main drive, and the strip module to-be-detected material tray (17) is the slave drive.

3. The smart card strip module detection machine according to claim 1, characterized in that: The strip module winding material tray (21) is the main transmission, and the strip module protection belt unwinding material tray (20) is the slave transmission.

4. The smart card strip module detection machine according to claim 1, characterized in that: A support plate is connected to the outer wall of the upper end of the workbench (13) at the rear side of the strip module track (7), and the NOK strip module marking device (9) is suspended on the upper side of the strip module track (7) via the support plate.

5. The smart card strip module detection machine according to claim 1, characterized in that: An alarm indicator is connected to the outer wall of the upper right end of the display screen (5).

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