A centering clamping mechanism for roll UT flaw detection

By combining the angle tilt plate, R-axis adjustment module, and lifting module with a PLC controller, the problem of roller clamping structure being unable to meet the requirements of ultrasonic flaw detection and centering of rollers of different specifications is solved. Stable rotation centering clamping and automated centering clamping of rollers during ultrasonic flaw detection are achieved, thus improving flaw detection efficiency.

CN111965260BActive Publication Date: 2025-11-04南通辰同智能科技有限公司
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Patent Information

Application Number
CN202010764594.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-03
Publication Date
2025-11-04
Estimated Expiration
2040-08-03

AI Technical Summary

Technical Problem

Existing roller clamping mechanisms are insufficient to meet the needs of ultrasonic testing, and the low degree of automation during centering of rollers of different specifications results in low centering efficiency and reduced testing efficiency.

Method used

It adopts a combination structure of angle tilt plate, R-axis adjustment module and lifting module. By adjusting the swing angle of the angle tilt plate between the clamping plates and the movement of the lifting plate, the parallelism between the roller center axis and the connection line of the clamping assembly is achieved. Combined with the PLC controller, the centering clamping of rollers of different specifications is automatically adjusted.

Benefits of technology

Stable rotation and centering clamping of rollers during ultrasonic flaw detection were achieved, improving the efficiency of centering clamping of rollers of the same specification, and the efficiency of centering clamping of rollers of different specifications was improved through automated adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of heart centering clamping mechanisms of roller UT flaw detection, its structure includes angle inclined plate, angle inclined plate is formed with several V-shaped grooves of placing roller, the two sides of V-shaped groove opening are equipped with the clamping assembly that can be clamped and rotated to roller, R axis adjusting module, R axis adjusting module includes hinge-connection angle adjusting plate a, angle adjusting plate b and the two clamps located at the both ends of angle inclined plate, angle inclined plate is swingably arranged between two clamps, lifting module, lifting module includes lifting plate that can drive two clamps to move, the moving direction of lifting plate is perpendicular to the connecting line of two clamping surfaces of clamping assembly, when lifting plate drives two clamps to move, angle inclined plate, angle adjusting plate a and angle adjusting plate b move synchronously, the present application realizes the heart centering adjustment of roller and the heart centering clamping rotation of roller, meets the needs of roller ultrasonic flaw detection.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of roll production equipment manufacturing technology field, especially a kind of roll UT detection centering clamping mechanism. BACKGROUND

[0002] When the inside of the roll is detected by ultrasonic waves, the two ends of the roll need to be kept in a rotating state when clamped to ensure that the ultrasonic waves can detect the inside of the roll in all directions. When the roll is rotating, the two ends of the roll need to be clamped and centered to ensure the stability of the roll rotation and improve the stability of the roll internal detection. However, in the prior art, the mechanical structure of the roll clamping and the mechanical structure of the roll centering are mostly separate, which cannot meet the needs of roll ultrasonic detection. On the other hand, the existing roll centering structure has low automation and complex centering steps when centering different specifications of rolls, which results in low roll centering efficiency and reduces the efficiency of roll detection. SUMMARY

[0003] The present application provides a kind of roll UT detection centering clamping mechanism to solve one or more of the above technical problems.

[0004] To solve the above technical problems, the innovation of the present application is that the structure includes: an angle inclined plate, a plurality of V-shaped grooves for placing the roll are formed on the angle inclined plate, the two sides of the V-shaped groove opening are provided with a clamping assembly capable of clamping the roll for rotation, an R-axis adjustment module, the R-axis adjustment module includes a hinge-connected angle adjustment plate a, an angle adjustment plate b and two clamping plates located at both ends of the angle inclined plate, the angle inclined plate is swingably arranged between the two clamping plates, the swing direction of the angle inclined plate is perpendicular to the connecting line of the two clamping surfaces of the clamping assembly, the angle inclined plate drives the roll on the V-shaped groove to swing so that the center axis of the roll is parallel to the connecting line of the two clamping surfaces of the clamping assembly, the angle adjustment plate a is arranged between the two clamping plates and is fixed parallel to the angle inclined plate, the angle adjustment plate b is movably arranged between the two clamping plates, the moving direction of the angle adjustment plate b is consistent with the swing direction of the angle inclined plate between the two clamping plates, a lifting module, the lifting module includes a lifting plate capable of driving the two clamping plates to move, the moving direction of the lifting plate is perpendicular to the connecting line of the two clamping surfaces of the clamping assembly, and the lifting plate drives the two clamping plates to move, and the angle inclined plate, the angle adjustment plate a and the angle adjustment plate b move synchronously.

[0005] Further, the clamping assembly comprises a clamping shaft and a driving end rotating shaft, the lifting plate is provided with an avoiding groove, one end of the clamping shaft is movably arranged at one end of the opening of the V-shaped groove, the other end of the clamping shaft extends out of the lifting plate through the avoiding groove, the driving end rotating shaft is rotatably arranged at the other end of the opening of the V-shaped groove, the moving direction of the clamping shaft is towards the driving end rotating shaft, the end of the clamping shaft is provided with a driven end rotating shaft which is freely rotatable, and the driven end rotating shaft and the driving end rotating shaft are oppositely arranged at the two sides of the angle inclined plate.

[0006] Further, the driving end rotating shaft is sleeved with a polyurethane non-slip pad.

[0007] Further, the lifting plate is provided with a sliding groove and a cover plate, the moving direction of the angle adjusting plate b and the lifting plate is parallel to each other, the extending direction of the sliding groove corresponds to the moving direction of the angle adjusting plate b, the angle adjusting plate b is slidably embedded in the inside of the sliding groove, and the cover plate is fixed on the lifting plate and used for sealing the sliding groove.

[0008] Further, the center position of the left side of the angle inclined plate extends outwards with a connecting plate, the angle adjusting plate a is connected in parallel on the connecting plate, the two ends of the angle inclined plate are respectively provided with rotating shafts at the connecting positions of the two clamping plates, the connecting line of the two rotating shafts is close to the left side of the angle inclined plate, the right side of the angle inclined plate extends outwards on the outside of the clamping plate, and the two clamping surfaces of the clamping assembly are symmetrically located on the left and right sides of the angle inclined plate.

[0009] Further, the lifting plate is provided with a lifting motor for driving the lifting plate to move, the angle adjusting plate b is provided with an angle adjusting lifting motor for driving the angle adjusting plate b to move, the lifting motor and the angle adjusting lifting motor are provided with a controller, when the controller controls the lifting motor to drive the lifting plate to move, the controller synchronously controls the angle adjusting lifting motor to drive the angle adjusting plate b to move.

[0010] Further, the initial surface of the angle inclined plate is parallel to the horizontal plane, the initial angle of the hinge connection position of the angle adjusting plate b and the angle adjusting plate a is 90°, the bottoms of the V-shaped grooves 11 are embedded in the inside of the angle inclined plate 1 in parallel, and when the rollers 101 are placed on the V-shaped grooves 11, the bottoms of the rollers 101 and the surface of the angle inclined plate 1 are on the same horizontal plane.

[0011] The beneficial effects of the present application are as follows:

[0012] 1. The present application provides a kind of centering and clamping mechanism of roll UT flaw detection, the swing angle of angle inclined plate between two clamping plates is adjusted by R-axis adjusting module, so that the center axis of the roll on V-shaped groove is parallel to the connecting line of the two clamping surfaces of clamping assembly, the relative position of angle inclined plate and the connecting line of the two clamping surfaces of clamping assembly is adjusted by lifting module, so that the extension position of the center axis of the roll is correspondingly towards the two clamping surfaces of clamping assembly, the roll is clamped on clamping assembly, and when the roll is subsequently detected, the clamping assembly is rotated, to ensure that the roll is detected in all directions, the present application combines the roll centering adjustment and the roll centering and clamping rotation, to meet the needs of roll ultrasonic flaw detection.

[0013] 2. The present application provides a kind of centering and clamping mechanism of roll UT flaw detection, when the relative position of angle inclined plate and the connecting line of the two clamping surfaces of clamping assembly is adjusted by lifting module, lifting module drives angle adjusting plate a and angle adjusting plate b to move in the same direction, to ensure that the swing position of angle inclined plate between two clamping plates is adjusted, so that the center axis of the roll can still be parallel to the connecting line of the two clamping surfaces of clamping assembly when the same specification roll is placed on angle inclined plate, so that the position of the center axis of the roll does not need to be adjusted when the same specification roll is subsequently centered and clamped, to improve the efficiency of roll centering and clamping detection.

[0014] 3. The present application provides a kind of method for centering and clamping different specifications of roll on clamping assembly, by calculating the difference between different specifications of roll and reference roll A reference size, the difference is input into PLC in controller, PLC controls angle adjusting lifting motor according to reference coordinate value in R-axis direction and reference coordinate value in Z-axis direction, angle adjusting plate b is driven to move up and down by angle adjusting lifting motor, lifting plate is driven to move up and down by lifting motor, to adjust the coordinate value of angle inclined plate in R-axis direction and the coordinate value of angle inclined plate in Z-axis direction, to realize the automatic centering and clamping of different specifications of roll on clamping assembly, to improve the clamping efficiency of different specifications of roll on clamping assembly. DETAILED DESCRIPTION:

[0015] Fig. 1 It is the front structure schematic diagram of the present application.

[0016] Fig. 2 It is the side structure schematic diagram of the present application.

[0017] Fig. 3 It is the side structure schematic diagram of the present application when roll A is placed in V-shaped groove. CONCLUSION:

[0018] In order to deepen the understanding of the present application, the present application will be further described below in conjunction with the embodiments and drawings, which are only used to explain the present application and do not constitute a limitation on the protection scope of the present application.

[0019] When the ultrasonic wave detects the inside of the roller, the two ends of the roller need to be kept rotating when being clamped to ensure that the ultrasonic wave can detect the inside of the roller in all directions. When the roller is rotating, it is necessary to ensure that the two ends of the roller are clamped by the centering clamp, which not only ensures the stability of the roller rotation, but also improves the stability of the internal detection of the roller.

[0020] Embodiment 1

[0021] The embodiment of the present application provides a mechanical structure of roller centering adjustment and roller centering clamping and rotating combined, to meet the needs of ultrasonic detection of the roller.

[0022] As Figs. 1-2 The structure of the embodiment of the present application includes:

[0023] The angle inclined plate 1 is formed with a plurality of V-shaped grooves 11 for placing the rollers 101, and the two sides of the opening of the V-shaped groove 11 are provided with clamping assemblies 2 capable of clamping the rollers 101 for rotation.

[0024] The R-axis adjustment module 3 includes a hinge-connected angle adjustment plate a31, an angle adjustment plate b32, and two clamping plates 33 located at both ends of the angle inclined plate 1. The angle inclined plate 1 is swingably arranged between the two clamping plates 33, and the swing direction of the angle inclined plate 1 is perpendicular to the connecting line of the two clamping surfaces of the clamping assembly 2. The angle inclined plate 1 swings with the rollers 101 on the V-shaped groove 11 to make the center axis of the roller 101 parallel to the connecting line of the two clamping surfaces of the clamping assembly 2. The angle adjustment plate a31 is arranged between the two clamping plates 33 and is fixed parallel to the angle inclined plate 1. The angle adjustment plate b32 is movably arranged between the two clamping plates 33, and the moving direction of the angle adjustment plate b32 is consistent with the swing direction of the angle inclined plate 1 between the two clamping plates 33.

[0025] The lifting module 4 includes a lifting plate 41 capable of moving the two clamping plates 33. The moving direction of the lifting plate 41 is perpendicular to the connecting line of the two clamping surfaces of the clamping assembly 2. When the lifting plate 41 moves the two clamping plates 33, the angle inclined plate 1, the angle adjustment plate a31 and the angle adjustment plate b32 move synchronously.

[0026] In the embodiment of the present application, the rollers 101 to be inspected are placed one by one on the V-shaped groove 11, and the relative positions of the center axes of the rollers 101 of different specifications and the angle inclined plate 1 are different when the rollers 101 of different specifications are placed on the V-shaped groove 11. Correspondingly, when the position of the angle inclined plate 1 between the two clamping plates 33 is determined, the relative positions of the center axes of the rollers 101 of different specifications and the connecting line of the two clamping surfaces of the clamping assembly 2 are also different. In order to enable the two clamping surfaces of the clamping assembly 2 to clamp the rollers 101 from both ends of the center axes of the rollers 101, the center axes of the rollers 101 and the connecting line of the two clamping surfaces of the clamping assembly 2 are adjusted to be consistent by adjusting the angle inclined plate 1 between the two clamping plates 33. The specific working principle of the adjustment of the angle inclined plate 1 is as follows:

[0027] 1. The R-axis adjustment module 3 is used to adjust the swing angle of the angle inclined plate 1 between the two clamping plates 33, so as to adjust the center axes of the rollers 101 on the V-shaped groove 11 to be parallel to the connecting line of the two clamping surfaces of the clamping assembly 2. An external power moves the angle adjustment plate b32, the moving direction of the angle adjustment plate b32 corresponds to the swing direction of the angle inclined plate 1 between the two clamping plates 33, the angle adjustment plate b32 drives the hinge connection point of the angle adjustment plate a31 and the angle adjustment plate b32 to move synchronously in the same direction, the angle adjustment plate a31 drives the angle inclined plate 1 to swing between the two clamping plates 33 by a small amplitude, the swing direction of the angle inclined plate 1 between the two clamping plates 33 is perpendicular to the connecting line of the two clamping surfaces of the clamping assembly 2, and the swing of the angle inclined plate 1 adjusts the extension directions of both ends of the center axes of the rollers 101, so that the center axes of the rollers 101 are parallel to the connecting line of the two clamping surfaces of the clamping assembly 2.

[0028] 2. By adjusting the relative position of the connecting line between the angle tilting plate 1 and the two clamping surfaces of the clamping assembly 2 through the lifting assembly 4, the extension positions at both ends of the central axis of the roller 101 are respectively facing the two clamping surfaces of the clamping assembly 2. This allows the two clamping surfaces of the clamping assembly 2 to clamp the roller 101 from both ends of the central axis of the roller 101. After the central axis of the roller 101 is parallel to the connecting line between the two clamping surfaces of the clamping assembly 2, external power is provided to move the lifting plate 41. The moving direction of the lifting plate 41 is perpendicular to the connecting line between the two clamping surfaces of the clamping assembly 2, thereby driving the angle tilting plate 1, the angle adjustment plate a31, and the angle... The angle adjustment plate b32 moves synchronously, and the synchronous movement of the angle adjustment plate a31 and the angle adjustment plate b32 ensures that the extension direction of both ends of the central axis of the roller 101 remains unchanged, thereby ensuring that the central axis of the roller 101 is always parallel to the connection line of the two clamping surfaces of the clamping assembly 2. The movement of the angle tilting plate 1 adjusts the relative position of the central axis of the roller 101 and the connection line of the two clamping surfaces of the clamping assembly 2, so that the central axis of the roller 101 and the connection line of the two clamping surfaces of the clamping assembly 2 coincide with each other, thereby realizing that the two ends of the central axis of the roller 101 are respectively facing the two clamping surfaces of the clamping assembly 2.

[0029] In this embodiment of the invention, the above steps ensure that the two ends of the central axis of the roller 101 on the V-groove 11 are respectively aligned with the two clamping surfaces of the clamping assembly 2. At this time, the two clamping surfaces of the clamping assembly 2 clamp the two ends of the central axis of the roller 101, thereby centering and clamping the roller 101 on the clamping assembly 2. Before subsequent ultrasonic testing of the roller 101 on the clamping assembly 2, the lifting plate 41 continues to move the angle tilting plate 1, the angle adjusting plate a31, and the angle adjusting plate b32. On the one hand, the movement of the angle tilting plate 1 separates the roller 101 from the V-groove 11, making it easier for the clamping assembly 2 to clamp the roller. Roller 101 rotates while external ultrasonic waves inspect the rotating roller for flaws. Meanwhile, angle adjustment plates a31 and b32 move synchronously, ensuring that the angle tilting plate 1 maintains its adjusted swing position between the two clamping plates 33. This ensures that when rollers 101 of the same specification are subsequently placed on the angle tilting plate 1, the central axis of roller 101 remains parallel to the connection line between the two clamping surfaces of the clamping assembly 2. Therefore, when centering and clamping rollers 101 of the same specification, there is no need to repeatedly adjust the position of the central axis of roller 101, thus improving the efficiency of centering and clamping flaw inspection of roller 101.

[0030] In the embodiment of the present application, in order to specifically illustrate the specific structure of the clamping assembly 2, the clamping assembly 2 includes a clamping shaft 21 and a driving end rotating shaft 22, the lifting plate 41 is provided with an avoiding groove 411, one end of the clamping shaft 21 is movably arranged at one end of the opening of the V-shaped groove 11, the other end of the clamping shaft 21 penetrates through the avoiding groove 411 and extends outside the lifting plate 41, the driving end rotating shaft 22 is rotatably arranged at the other end of the opening of the V-shaped groove 11, the moving direction of the clamping shaft 21 is towards the driving end rotating shaft 22, and the end of the clamping shaft 21 is provided with a free rotating driven end rotating shaft 211, the driven end rotating shaft 211 and the driving end rotating shaft 22 are oppositely arranged at the two sides of the angle inclined plate 1.

[0031] In the embodiment of the present application, when the clamping assembly 2 needs to clamp the roller 101 on the V-shaped groove 11, the external power drives the clamping shaft 21 to move towards the driving end rotating shaft 22, so that the two ends of the roller 101 are clamped between the clamping shaft 21 and the driving end rotating shaft 22, and when the clamping assembly 2 needs to rotate the roller 101 clamped between the clamping shaft 21 and the driving end rotating shaft 22, the external power drives the driving end rotating shaft 22 to rotate, and the rotation drives the roller 101 to rotate between the driving end rotating shaft 22 and the driven end rotating shaft 211, and at this time, the two clamping surfaces of the clamping assembly 2 for the roller 101 are the driving end rotating shaft 22 and the driven end rotating shaft 211, that is, the angle inclined plate 1 drives the roller on the V-shaped groove 11 to swing in a small amplitude, so that the central axis of the roller 101 is parallel to the connecting line of the driven end rotating shaft 211 and the driving end rotating shaft 22.

[0032] In the embodiment of the present application, the design of the avoiding groove 411 facilitates the movement of the clamping shaft 21 when it penetrates through the avoiding groove 411, and the clamping shaft 21 extends outside the lifting plate 41 through the avoiding groove 411, so that the external power driving the clamping shaft 21 to move can be installed outside the lifting plate 41, thereby ensuring the rationality of the overall structure of the embodiment of the present application.

[0033] In the embodiment of the present application, the driving end rotating shaft 22 is sleeved with a polyurethane non-slip pad 221, which avoids the phenomenon of slipping between the driving end rotating shaft 22 and the end of the roller 101, thereby ensuring the stability of the rotation of the roller 101 driven by the driving end rotating shaft 22.

[0034] In the embodiment of the present application, the lifting plate 41 is provided with a sliding groove 5 and a cover plate 6, the moving direction of the angle adjusting plate b32 and the lifting plate 41 is parallel to each other, the extension direction of the sliding groove 5 corresponds to the moving direction of the angle adjusting plate b32, the angle adjusting plate b32 is slidably embedded in the inside of the sliding groove 5, and the cover plate 6 is fixed on the lifting plate 41 and used for sealing the sliding groove 5.

[0035] In the embodiment of the present application, since the moving directions of the angle adjusting plate b32 and the lifting plate 41 are both perpendicular to the connecting line of the two clamping surfaces of the clamping assembly 2, the moving directions of the angle adjusting plate b32 and the lifting plate 41 are parallel to each other, the setting of the sliding groove 5 facilitates the movement of the angle adjusting plate b32 inside the sliding groove 5, and the setting of the cover plate 6 ensures that the angle adjusting plate b32 always moves inside the sliding groove 5, thereby ensuring the stability of the movement of the angle adjusting plate b32.

[0036] In the embodiment of the present application, in order to specifically illustrate the connecting structure of the angle tilting plate 1 between the two clamping plates 33, the center position of the left side of the angle tilting plate 1 extends outwardly with a connecting plate 12, the angle adjusting plate a31 is connected in parallel on the connecting plate 12, the two ends of the angle tilting plate 1 are respectively provided with rotating shafts 102 at the connecting positions of the two clamping plates 33, the connecting line of the two rotating shafts 102 is close to the left side of the angle tilting plate 1, the right side of the angle tilting plate 1 extends outwardly on the outside of the clamping plate 33, and the two clamping surfaces of the clamping assembly 2 are symmetrically located on the left and right sides of the angle tilting plate 1.

[0037] In the embodiment of the present application, the setting of the two rotating shafts 102 enables the angle tilting plate to freely swing between the two clamping plates 33, the symmetric setting of the two clamping surfaces of the clamping assembly 2 on the left and right sides of the angle tilting plate 1 enables the connecting line of the two clamping surfaces of the clamping assembly 2 to be parallel to the horizontal plane, the connecting plate 12 is arranged at the center position of the left side of the angle tilting plate 1, and the connecting line of the two rotating shafts 102 is close to the left side of the angle tilting plate 1, and the above setting determines the swinging direction of the angle tilting plate 1 between the two clamping plates 33, specifically, the swinging direction of the angle tilting plate 1 between the two clamping plates 33 is upward and downward swinging, and the moving direction of the angle adjusting plate b32 is upward and downward movement.

[0038] In the embodiment of the present application, in order to specifically illustrate the synchronous movement of the lifting plate 41 and the angle adjusting plate b32, the lifting plate 41 is provided with a lifting motor 103 for driving the lifting plate 41 to move, the angle adjusting plate b32 is provided with an angle adjusting lifting motor 104 for driving the angle adjusting plate b32 to move, the lifting motor 103 and the angle adjusting lifting motor 104 are provided with a controller, when the controller controls the lifting motor 103 to drive the lifting plate 41 to move, the controller synchronously controls the angle adjusting lifting motor 104 to drive the angle adjusting plate b32 to move, the controller is internally provided with a PLC, the coordinated actions of the lifting motor 103 and the angle adjusting lifting motor 104 are controlled by the PLC, and it needs to be particularly pointed out that when the swinging angle of the angle tilting plate 1 between the two clamping plates 33 is adjusted, the controller controls the angle adjusting lifting motor 104 to drive the angle adjusting plate b32 to move, at this time the controller does not synchronously control the lifting motor 104 to drive the lifting plate 41 to move.

[0039] Embodiment 2

[0040] As shown in Fig. 3 The embodiment of the present application provides a roll with a diameter of 45mm as a reference element, the reference element is set as the roll A, when the reference element roll A is placed on the V-shaped groove 11, the central axis of the roll A is parallel to the angle inclined plate 1.

[0041] According to the working principle of the roll 101 centering adjustment in the embodiment 1, the angle inclined plate 1 adjusts the swing angle of the angle inclined plate 1 between the two clamping plates 33 through the R-axis adjusting module 3, specifically, the initial surface of the angle inclined plate 1 is parallel to the horizontal plane, the initial angle of the hinge connection between the angle adjusting plate b32 and the angle adjusting plate a31 is 90°, the central axis of the roll A is parallel to the connecting line of the two clamping surfaces of the clamping assembly 2, at this time, the swing angle of the angle inclined plate 1 and the horizontal plane is the reference angle, and the reference angle is input into the PLC in the controller as the reference coordinate value of the R-axis direction of the angle inclined plate.

[0042] According to the working principle of the roll 101 centering adjustment in the embodiment 1, the angle inclined plate 1 adjusts the relative position of the central axis of the roll A on the angle inclined plate 1 and the connecting line of the two clamping surfaces of the clamping assembly 2, specifically, the bottoms of the V-shaped grooves 11 are embedded in the inside of the angle inclined plate 1 one by one, when the roll 101 is placed on the V-shaped groove 11, the bottom of the roll 101 and the surface of the angle inclined plate 1 are on the same horizontal plane, when the roll A is placed on the V-shaped groove 11, the two clamping surfaces of the clamping assembly 2 clamp the roll A from the centers of the two end surfaces of the roll A, according to the diameter of the roll A, the distance between the connecting line of the two clamping surfaces of the clamping assembly 2 and the angle inclined plate 1 is 22.5, this distance makes the central axis of the roll A coincide with the connecting line of the two clamping surfaces of the clamping assembly 2, and ensures that the two clamping surfaces of the clamping assembly 2 can clamp the roll A from the two ends of the central axis of the roll A, at this time, the horizontal height of the angle inclined plate 1 is the reference height, and the reference height is input into the PLC in the controller as the reference coordinate value of the Z-axis direction of the angle inclined plate.

[0043] In the embodiment of the present application, the reference coordinate value of the R-axis direction and the reference coordinate value of the Z-axis direction input into the PLC in the controller are the standard coordinates of the centering clamping of the reference element roll A on the clamping assembly 2, and provide a basis for the subsequent centering clamping of other specifications of the roll on the clamping assembly 2.

[0044] Embodiment 3

[0045] The embodiment provides a method for centering clamping other specifications of the roll 101 on the clamping assembly 2, thereby improving the clamping efficiency of the centering clamping of different specifications of the roll 101 on the clamping assembly 2.

[0046] Based on the embodiment 2, the difference between the size of the roller 101 and the reference size of the roller A is calculated, and the difference is input into the PLC in the controller. According to the working principle of the R-axis adjustment module 3 and the lifting module 4 in the embodiment 1, the R-axis coordinate value and the Z-axis coordinate value are controlled by the controller to drive the angle adjustment lifting motor 103 and the angle adjustment lifting motor 104 to drive the angle adjustment plate b32 and the lifting plate 41 to move up and down, respectively, so as to adjust the coordinate value of the angle inclined plate 1 in the R-axis direction and the coordinate value of the angle inclined plate 1 in the Z-axis direction, respectively, thereby realizing the automatic centering and clamping of the rollers 101 of different specifications on the clamping assembly 2.

[0047] The present application provides the difference between the size of the roller 101 and the reference size of the roller A when the roller 101 is clamped on the clamping assembly 2.

[0048]

[0049] It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A centering clamping mechanism for roll UT inspection, characterized by: The structure comprises: An angle tilting plate (1) is provided with V-shaped grooves (11) for placing rollers (101), and both sides of the V-shaped grooves (11) are provided with clamping assemblies (2) for clamping and rotating the rollers (101); An R-axis adjusting module (3) comprises hinge-connected angle adjusting plates a (31) and b (32) and two clamping plates (33) at both ends of the angle tilting plate (1), the angle tilting plate (1) is swingably arranged between the two clamping plates (33), the swing direction of the angle tilting plate (1) is perpendicular to the connecting line of the two clamping surfaces of the clamping assemblies (2), the angle tilting plate (1) drives the rollers (101) in the V-shaped grooves (11) to swing so that the central axis of the rollers (101) is parallel to the connecting line of the two clamping surfaces of the clamping assemblies (2), the angle adjusting plate a (31) is arranged between the two clamping plates (33) and is fixed on the angle tilting plate (1) in parallel, the angle adjusting plate b (32) is movably arranged between the two clamping plates (33), and the moving direction of the angle adjusting plate b (32) is consistent with the swing direction of the angle tilting plate (1) between the two clamping plates (33); A lifting module (4) comprises a lifting plate (41) for driving the two clamping plates (33) to move, the moving direction of the lifting plate (41) is perpendicular to the connecting line of the two clamping surfaces of the clamping assemblies (2), and when the lifting plate (41) drives the two clamping plates (33) to move, the angle tilting plate (1), the angle adjusting plate a (31) and the angle adjusting plate b (32) move synchronously.

2. A centering clamping mechanism for roll UT inspection as claimed in claim 1, wherein: The clamping assembly (2) comprises a clamping shaft (21) and a driving end rotating shaft (22), the lifting plate (41) is provided with an avoiding groove (411), one end of the clamping shaft (21) is movably arranged at one end of the V-shaped groove (11), the other end of the clamping shaft (21) penetrates through the avoiding groove (411) and extends out of the lifting plate (41), the driving end rotating shaft (22) is rotatably arranged at the other end of the V-shaped groove (11), the moving direction of the clamping shaft (21) is towards the driving end rotating shaft (22), the end of the clamping shaft (21) is provided with a driven end rotating shaft (211) which can freely rotate, and the driven end rotating shaft (211) and the driving end rotating shaft (22) are oppositely arranged at both sides of the angle tilting plate (1).

3. A centering clamping mechanism for a roll UT inspection according to claim 2, characterized in that: The driving end rotating shaft (22) is sleeved with a polyurethane non-slip pad (221).

4. A centering clamping mechanism for roll UT inspection as claimed in claim 1, wherein: The lifting plate (41) is provided with a sliding groove (5) and a cover plate (6), the moving direction of the angle adjusting plate b (32) and the lifting plate (41) is parallel to each other, the extension direction of the sliding groove (5) corresponds to the moving direction of the angle adjusting plate b (32), the angle adjusting plate b (32) is slidably embedded in the inside of the sliding groove (5), and the cover plate (6) is fixed on the lifting plate (41) and used for sealing the sliding groove (5).

5. A centering clamping mechanism for roll UT inspection as claimed in claim 1, wherein: The center position of the left side of the angle tilting plate (1) extends outwardly with a connecting plate (12), the angle adjusting plate a (31) is connected in parallel on the connecting plate (12), the both ends of the angle tilting plate (1) are respectively provided with rotating shafts (102) at the connecting positions of the two clamping plates (33), the connecting line of the two rotating shafts (102) is close to the left side of the angle tilting plate (1), the right side of the angle tilting plate (1) extends outwardly on the outside of the clamping plate (33), and the two clamping surfaces of the clamping assembly (2) are symmetrically located on the left and right sides of the angle tilting plate (1).

6. A centering clamping mechanism for roll UT inspection as claimed in claim 1, wherein: The lifting plate (41) is provided with a lifting motor (103) for driving the lifting plate (41) to move, the angle adjusting plate b (32) is provided with an angle adjusting lifting motor (104) for driving the angle adjusting plate b (32) to move, the lifting motor (103) and the angle adjusting lifting motor (104) are provided with a controller, when the lifting motor (103) drives the lifting plate (41) to move, the controller synchronously controls the angle adjusting lifting motor (104) to drive the angle adjusting plate b (32) to move.

7. A centering clamping mechanism for roll UT inspection as claimed in claim 1, wherein: The initial surface of the angle tilting plate (1) is parallel to the horizontal plane, the initial angle of the hinge connection position of the angle adjusting plate b (32) and the angle adjusting plate a (31) is 90°, the bottoms of the V-shaped grooves (11) are horizontally embedded in the inside of the angle tilting plate (1) one by one, and when the rollers (101) are placed on the V-shaped grooves (11), the bottom of the roller (101) and the surface of the angle tilting plate (1) are on the same horizontal plane.

Citation Information

Patent Citations

  • Centering clamping mechanism for roller UT flaw detection

    CN212622419U