Automatic online system for realizing data association

Abstract

The present invention provides an automatic online system for realizing data association, which relates to the technical field of air conditioner manufacturing, and solves the problem of high manual operation labor intensity in recording production process data by RFID and finished product barcodes in the prior art. The system includes an automatic sorting and scanning tooling, an RFID card storage box, an RFID card conveying device, and a material grasping device. The scanning mechanism is located above the material waiting-to-be-taken tray. There is an accessory bag adsorption part on the material taking mechanism. The feeding mechanism can convey the accessory bag to the lower part of the accessory bag adsorption part. The material taking mechanism can drive the accessory bag adsorption part thereon to adsorb the accessory bag on the feeding mechanism and send it into the material waiting-to-be-taken tray; when the RFID card arrangement conveying line moves, it can drive the pushing part to push the RFID card out to the RFID card arrangement conveying line outside the RFID card storage box; the fixture mechanism has a first grasping part for grasping the RFID card on the RFID card arrangement conveying line, a second grasping part for grasping the finished product barcode, and a third grasping part for grasping the accessory bag with the finished product barcode adhered to the material waiting-to-be-taken tray.

Description

Technical Field

[0001] The present invention relates to the technical field of air conditioner manufacturing, and particularly relates to an automatic online system for realizing data association. Background Art

[0002] With the improvement of people's living standards, air conditioners have become essential household appliances for users, and two-dimensional codes and RFID cards have gradually become common identifiers for storing information.

[0003] During the production process of air conditioners, RFID and finished product barcodes are used to record production process data so that the production process can be traced back in case of after-sales problems. The current operation mode is that an employee takes the RFID card to the card reader to read the card, then takes the finished product barcode to the barcode scanner to scan the code and paste it on the accessory belt, and finally puts the RFID card and the accessory bag with the pasted finished product barcode into the air conditioner together.

[0004] The applicant of the present invention has found that the prior art has at least the following technical problems:

[0005] On the one hand, there are many turns during manual operation, the labor intensity is high, and there may be situations such as missed reading and missed scanning; on the other hand, the degree of automation is not high, and the purpose of reducing staff and increasing efficiency cannot be achieved. Summary of the Invention

[0006] The purpose of the present invention is to provide an automatic online system for realizing data association to solve the technical problem in the prior art that manual operation is required for recording production process data with RFID and finished product barcodes, and the labor intensity is high. The many technical effects that can be produced by the preferred technical solutions among the many technical solutions provided by the present invention will be elaborated below.

[0007] To achieve the above purpose, the present invention provides the following technical solutions:

[0008] The automatic online system for realizing data association provided by the present invention includes an automatic sorting and scanning tooling, an RFID card storage box, an RFID card conveying device, and a material grasping device. Among them, the automatic sorting and scanning tooling includes a feeding mechanism, a material taking mechanism, a material waiting-to-be-taken tray, and a scanning mechanism. The scanning mechanism is located above the material waiting-to-be-taken tray. There is an accessory bag adsorption part on the material taking mechanism. The feeding mechanism can convey the accessory bag to the lower part of the accessory bag adsorption part. The material taking mechanism can drive the accessory bag adsorption part thereon to adsorb the accessory bag on the feeding mechanism and send it into the material waiting-to-be-taken tray;

[0009] The RFID card conveying device includes an RFID card arranging and conveying line and a pushing part fixedly arranged on the RFID card arranging and conveying line. When the RFID card arranging and conveying line moves, it can drive the pushing part to push the RFID card out to the RFID card arranging and conveying line outside the RFID card storage box;

[0010] The material grasping device includes a manipulator and a clamping mechanism arranged on the manipulator. The clamping mechanism has a first grasping part for grasping RFID cards on the RFID card arrangement and conveying line, a second grasping part for grasping finished product barcodes, and a third grasping part for grasping the accessory bags with finished product barcodes stuck on the material waiting-to-be-taken tray. And the first grasping part can be driven by the manipulator to move above the card reader, and the second grasping part can be driven by the manipulator to move to the automatic sorting and scanning tooling to paste the finished product barcode onto the accessory bag in the material waiting-to-be-taken tray.

[0011] Preferably, the feeding mechanism includes a tooling rack, a first feeding tray and a first feeding driving part. The first feeding driving part is installed on the tooling rack and the first feeding tray is connected to the first feeding driving part. The material waiting-to-be-taken tray and the scanning mechanism are both installed on the tooling rack; the material taking mechanism includes a first material taking driving part and an accessory bag adsorption part connected to the first material taking driving part. The first material taking driving part is installed on the tooling rack;

[0012] The feeding mechanism further includes a second feeding tray and a second feeding driving part. The second feeding driving part is installed on the tooling rack and the second feeding tray is connected to the second feeding driving part; the material taking mechanism further includes a second material taking driving part and an accessory bag adsorption part connected to the second material taking driving part. The second material taking driving part is installed on the tooling rack. The material waiting-to-be-taken tray is placed at the middle position of the tooling rack. The first feeding driving part and the second feeding driving part are respectively located on both sides of the material waiting-to-be-taken tray. The first material taking driving part and the second material taking driving part are respectively located on both sides of the material waiting-to-be-taken tray and the first material taking driving part is arranged on the same side as the first feeding driving part.

[0013] Preferably, the first material taking driving part includes a first horizontal displacement cylinder and a first lifting cylinder. The second material taking driving part includes a second horizontal displacement cylinder and a second lifting cylinder. The first horizontal displacement cylinder and the second horizontal displacement cylinder are installed on the tooling rack and are respectively located on both sides of the material waiting-to-be-taken tray. The first lifting cylinder is installed on the first horizontal displacement cylinder. The second lifting cylinder is installed on the second horizontal displacement cylinder. An operation panel for operating the automatic sorting and scanning tooling is arranged on the tooling rack.

[0014] Preferably, a U-shaped notch is formed on the material waiting-to-be-taken tray, and a U-shaped through groove corresponding to the U-shaped notch is formed on the tooling rack. A blowing tooling is fixedly arranged below the U-shaped notch. When the material waiting-to-be-taken tray and the tooling rack form a detachable connection, the blowing tooling is located at the U-shaped through groove of the tooling rack.

[0015] Preferably, the air-blowing tooling includes a "U"-shaped cover body. An air outlet is provided at the bottom of the "U"-shaped cover body, and the air outlet is arranged facing the opening of the U-shaped through groove. The "U"-shaped cover body is communicated with an air source through an air inlet pipe, and a solenoid valve is arranged on the air inlet pipe.

[0016] Preferably, the RFID card storage box includes a box body with an opening at the lower end. The box body is installed on the RFID card conveying device through a positioning seat. A partition is arranged inside the box body to divide the internal space of the box body. The partition is fixed on the cover plate of the box body opposite to the opening in the vertical direction. The RFID cards are placed between the partition and the side wall of the box body and / or between two adjacent partitions. An inlet and an outlet are provided at the lower part of the box body. The height of the pushing part is less than the thickness of the RFID card. The pushing part can enter the inside of the box body through the inlet and can push the lowermost RFID card in the box body out of the box through the outlet.

[0017] Preferably, the box body is square, including an upper cover plate, two first side plates arranged oppositely, and two second side plates arranged oppositely. The first side plates and the second side plates are both connected to the upper cover plate. The upper cover plate is arranged opposite to the opening. Two second side plates are connected between the two first side plates. The inlet is arranged on one of the second side plates, and the outlet is arranged on the other second side plate. A positioning seat is fixed on each of the two sides of the RFID card arranging and conveying line along its moving direction. The box body is installed between the two positioning seats through the first side plates.

[0018] Preferably, the RFID card arranging and conveying line includes a frame, a belt line, an RFID card sorting track, an RFID card sorting track mounting bracket, and a belt line driving mechanism. The positioning seat and the RFID card sorting track mounting bracket are both installed on the frame. The RFID card sorting track is connected to the RFID card sorting track mounting bracket. The belt line is installed on the frame and connected to the belt line driving mechanism. A photoelectric sensor is arranged at the end of the frame along its length direction away from the RFID card storage box.

[0019] Preferably, the automatic loading system further includes a card reader and a label stripping machine. The card reader is installed on the frame through a card reader mounting bracket, and the label stripping machine is installed on the frame through a label stripping machine mounting bracket;

[0020] The automatic loading system further includes a roller conveyor line. The manipulator can drive the fixture mechanism to put the RFID card on the first grasping part and the accessory bag with the finished product barcode on the third grasping part into the air conditioner outdoor unit on the roller conveyor line.

[0021] Preferably, both the first grasping part and the second grasping part are suction cup structures, the third grasping part is a jaw structure, the suction cup structure is installed on the feeding tooling bracket, the jaw structure is installed on the finger cylinder, both the feeding tooling bracket and the finger cylinder are installed on the feeding and unloading fixture flange, and the feeding and unloading fixture flange is connected to the manipulator.

[0022] The automatic online system for realizing data association provided by the present invention includes an automatic sorting and scanning tooling, an RFID card storage box, an RFID card conveying device, and a material grasping device. Among them, the automatic sorting and scanning tooling includes a feeding mechanism, a material taking mechanism, a material waiting-to-be-taken tray, and a scanning mechanism. The scanning mechanism is located above the material waiting-to-be-taken tray. There is an accessory bag adsorption part on the material taking mechanism. The feeding mechanism can convey the accessory bag to the lower part of the accessory bag adsorption part. The material taking mechanism can drive the accessory bag adsorption part thereon to adsorb the accessory bag on the feeding mechanism and send it into the material waiting-to-be-taken tray; when the RFID card arrangement conveying line in the RFID card conveying device moves, it can drive the pushing part fixed on the RFID card arrangement conveying line to push the RFID card out of the RFID card storage box; the material grasping device includes a manipulator and a fixture mechanism arranged on the manipulator. The fixture mechanism has a first grasping part for grasping the RFID card on the RFID card arrangement conveying line, a second grasping part for grasping the finished product barcode, and a third grasping part for grasping the accessory bag with the finished product barcode on the material waiting-to-be-taken tray. And the first grasping part can move to above the card reader under the drive of the manipulator for card reading, and the second grasping part can move to the automatic sorting and scanning tooling under the drive of the manipulator to paste the finished product barcode onto the accessory bag in the material waiting-to-be-taken tray. After pasting, the barcode scanner starts to scan the finished product barcode on the accessory bag, and the barcode information is scanned into the production data of this air conditioner and sent into the production system so that the air conditioner can be traced back in case of after-sales problems. After scanning, the manipulator drives the third grasping part to move to the material waiting-to-be-taken tray to grasp the accessory bag with the finished product barcode. After grasping, the manipulator drives the fixture mechanism to move to the roller conveying line, and then puts the RFID card and the accessory bag with the finished product barcode on the fixture mechanism into the outdoor unit of the air conditioner on the roller conveying line, and so on in a cycle. The device of the invention can realize the suction and card reading by the manipulator, and scan and read the barcode and RFID card information and put them online. It replaces manual operation. The employee only needs to add materials after the materials are used up, which completely solves the problem of waste of human resources. At the same time, it also improves the degree of automation, reduces the occurrence of missed reading and missed scanning, and ensures the traceability of production process and after-sales data. Description of the Drawings

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0024] Figure 1 is an overall structural schematic diagram of the automatic online system provided by an embodiment of the present invention;

[0025] Figure 2 is another overall structural schematic diagram of the automatic online system provided by an embodiment of the present invention;

[0026] Figure 3 is Figure 2 an enlarged view of part A in;

[0027] Figure 4 is a structural schematic diagram of the automatic sorting and scanning tooling provided by an embodiment of the present invention;

[0028] Figure 5 is another structural schematic diagram of the automatic sorting and scanning tooling provided by an embodiment of the present invention;

[0029] Figure 6 is a structural schematic diagram of the material grabbing device provided by an embodiment of the present invention;

[0030] Figure 7 is a structural schematic diagram of the RFID card conveying device provided by an embodiment of the present invention;

[0031] Figure 8 is another structural schematic diagram of the RFID card conveying device provided by an embodiment of the present invention.

[0032] Reference numerals: 1, automatic sorting and scanning tooling; 2, material grasping device; 3, RFID card conveying device; 4, roller conveyor line; 5, tooling rack; 6, first feeding drive unit; 7, first feeding tray; 8, barcode scanner bracket; 9, barcode scanner; 10, first lifting cylinder; 11, lifting cylinder mounting bracket; 12, suction cup bracket; 13, first horizontal displacement cylinder; 14, accessory bag adsorption part; 15, horizontal displacement cylinder mounting bracket; 16, material waiting to be taken tray; 17, air blowing tooling; 18, discharge port; 19, second feeding tray; 20, notch; 21, second lifting cylinder; 22, air conditioner outdoor unit; 23, second horizontal displacement cylinder; 24, second feeding drive unit; 25, pushing part; 26, second grasping part; 27, loading and unloading tooling bracket; 28, third grasping part; 29, first grasping part; 30, finger cylinder; 31, loading and unloading fixture flange; 32, manipulator; 33, foot cup; 34, frame; 35, RFID card storage box; 36, positioning seat; 37, RFID card sorting track mounting bracket; 38, RFID card sorting track; 39, label stripping machine; 40, label stripping machine mounting bracket; 41, card reader; 42, card reader mounting bracket; 43, photoelectric sensor; 44, belt line; 45, belt line drive motor; 46, motor mounting seat; 47, operation panel; 48, partition board. Detailed implementation manners

[0033] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present invention without any creative work fall within the scope protected by the present invention.

[0034] See Figures 1 to 8, the present invention provides an automatic online system for realizing data association, including an automatic sorting and scanning tooling 1, an RFID card storage box 35, an RFID card conveying device 3, and a material grasping device 2. Among them, the automatic sorting and scanning tooling 1 includes a feeding mechanism, a material taking mechanism, a material waiting-to-be-taken tray 16, and a scanning mechanism. The scanning mechanism is located above the material waiting-to-be-taken tray 16. There is an accessory bag adsorption part 14 on the material taking mechanism. The feeding mechanism can convey the accessory bag to the lower part of the accessory bag adsorption part 14. The material taking mechanism can drive the accessory bag adsorption part 14 thereon to adsorb the accessory bag on the feeding mechanism and send it into the material waiting-to-be-taken tray 16; The RFID card conveying device 3 includes an RFID card arranging and conveying line and a pushing part 25 fixedly arranged on the RFID card arranging and conveying line. When the RFID card arranging and conveying line moves, it can drive the pushing part 25 to push the RFID card out to the RFID card arranging and conveying line outside the RFID card storage box 35; The material grasping device 2 includes a manipulator 32 and a clamping mechanism arranged on the manipulator 32. The clamping mechanism has a first grasping part 29 for grasping the RFID card on the RFID card arranging and conveying line, a second grasping part 26 for grasping the finished product barcode, and a third grasping part 28 for grasping the accessory bag with the finished product barcode on the material waiting-to-be-taken tray 16. And the first grasping part 29 can move above the card reader 41 driven by the manipulator 32, and the second grasping part 26 can move to the automatic sorting and scanning tooling 1 driven by the manipulator 32 to paste the finished product barcode onto the accessory bag in the material waiting-to-be-taken tray 16.

[0035] See Figure 6 , both the first grasping part 29 and the second grasping part 26 are suction cup structures, the third grasping part 28 is a jaw structure. The suction cup structure is installed on the loading and unloading tooling bracket 27, the jaw structure is installed on the finger cylinder 30. Both the loading and unloading tooling bracket 27 and the finger cylinder 30 are installed on the loading and unloading fixture flange 31, and the loading and unloading fixture flange 31 is connected to the manipulator 32. The design of the multi-functional clamping mechanism can meet the requirements of automatic grasping of RFID cards, finished product barcodes, and accessory bags, and can realize automatic card scanning, code scanning, and online operation through cooperation with the manipulator 32.

[0036] Specifically, in combination with Figure 4 and Figure 5 , the feeding mechanism includes a tooling frame 5, a first feeding tray 7, and a first feeding driving part 6. The tooling frame 5 is made of aluminum profiles. The first feeding driving part 6 adopts a rodless cylinder. The first feeding driving part 6 is installed on the tooling frame 5 and the first feeding tray 7 is connected to the first feeding driving part 6. Both the material waiting-to-be-taken tray 16 and the scanning mechanism are installed on the tooling frame 5; The material taking mechanism includes a first material taking driving part and an accessory bag adsorption part 14 connected to the first material taking driving part. The first material taking driving part is installed on the tooling frame 5.

[0037] As an optional implementation manner of the embodiment of the present invention, the feeding mechanism further includes a second feeding tray 19 and a second feeding driving part 24. The second feeding driving part 24 also adopts a rodless cylinder. The second feeding driving part 24 is installed on the tooling rack 5 and the second feeding tray 19 is connected to the second feeding driving part 24. Similarly, the material taking mechanism further includes a second material taking driving part and an accessory bag adsorption part 14 connected to the second material taking driving part. The second material taking driving part is installed on the tooling rack 5. The material to be taken tray 16 is placed in the middle position on the upper surface of the tooling rack 5 and is placed near one end of the tooling rack 5. In order to leave space for placing the code scanning mechanism, the first feeding driving part 6 and the second feeding driving part 24 are respectively located on both sides of the material to be taken tray 16. The first material taking driving part and the second material taking driving part are respectively located on both sides of the material to be taken tray 16 and the first material taking driving part is arranged on the same side as the first feeding driving part 6 (on the same side of the material to be taken tray 16).

[0038] The first and second mentioned here are for conveniently distinguishing that the accessory bag feeding is double-station feeding. Double-station feeding means that after the materials (accessory bags) in the first feeding tray 7 on one side of the material to be taken tray 16 are taken out, the first feeding tray 7 retracts to wait for replenishment, and then continues to take materials in the second feeding tray 19 on the other side of the material to be taken tray 16. When the second feeding tray 19 has taken out the materials and the first feeding tray 7 is replenished, it continues to take materials in the first feeding tray 7, and then the second feeding tray 19 retracts to wait for replenishment, and so on in a cycle.

[0039] As an optional implementation manner of the embodiment of the present invention, the first material taking driving part includes a first horizontal displacement cylinder 13 (double-axis cylinder) and a first lifting cylinder 10. The second material taking driving part includes a second horizontal displacement cylinder 23 (double-axis cylinder) and a second lifting cylinder 21. The first horizontal displacement cylinder 13 and the second horizontal displacement cylinder 23 are both installed on the tooling rack 5 through corresponding horizontal displacement cylinder mounting brackets 15 and are respectively located on both sides of the material to be taken tray 16. The first lifting cylinder 10 is installed on the first horizontal displacement cylinder 13 through a corresponding lifting cylinder mounting bracket 11. The second lifting cylinder 21 is installed on the second horizontal displacement cylinder 23 through a corresponding lifting cylinder mounting bracket 11.

[0040] The accessory bag adsorption part 14 in the present invention includes a vacuum suction cup. The vacuum suction cup is installed on a suction cup bracket 12. As Figure 4 and Figure 5 shown, suction cup brackets 12 are provided on both the first lifting cylinder 10 and the second lifting cylinder 21, and corresponding vacuum suction cups are provided on the suction cup brackets 12.

[0041] As an optional implementation manner of the embodiment of the present invention, refer to Figure 2, a U-shaped notch 20 is formed in the material to-be-taken tray 16, and a U-shaped through groove corresponding to the U-shaped notch 20 is formed in the tooling rack 5. It should be noted that the U-shaped through groove is larger than the U-shaped notch 20. A blowing tooling 17 is fixedly arranged below the U-shaped notch 20. When the material to-be-taken tray 16 and the tooling rack 5 are detachably connected (bolted connection), the blowing tooling 17 is located at the U-shaped through groove of the tooling rack 5. The blowing tooling 17 here blows air outwards during operation, forming an air flow at the notch 20, thereby reducing the pressure at the notch 20 and giving an attachment bag a downward pressure at the notch 20 to prevent the attachment bag from curling, so as to ensure that the third grasping part 28 on the fixture mechanism can effectively grasp the attachment bag at the notch 20.

[0042] As an optional implementation manner of the embodiment of the present invention, the blowing tooling 17 includes a "U"-shaped cover body. An air outlet is arranged at the bottom of the "U"-shaped cover body, and the air outlet faces the opening of the U-shaped through groove. The "U"-shaped cover body is communicated with an air source through an air inlet pipe, and a solenoid valve is arranged on the air inlet pipe.

[0043] The code scanning mechanism in this embodiment includes a code scanning gun 9 and a code scanning gun bracket 8. The code scanning gun 9 is installed on the tooling rack 5 through the code scanning gun bracket 8. The code scanning gun 9 is located above the material to-be-taken tray 16. The code scanning gun bracket 8 is installed on the upper surface of the tooling rack 5 and is located behind the material to-be-taken tray 16. That is to say, the code scanning gun bracket 8 is close to the end of the material to-be-taken tray 16 far from the notch 20.

[0044] As an optional implementation manner of the embodiment of the present invention, the RFID card storage box 35 includes a box body with an open bottom. The box body is installed on the RFID card conveying device 3 through a positioning seat 36. A partition plate 48 for partitioning the internal space of the box body is arranged inside the box body. Refer to Figure 8 , the partition plate 48 is vertically fixed on the cover plate of the box body opposite to the opening. The RFID cards are placed between the partition plate 48 and the side wall of the box body and / or between two adjacent partition plates 48. An inlet and an outlet 18 are arranged at the lower part of the box body. The pushing part 25 can enter the inside of the box body through the inlet and push the RFID card at the lowermost layer in the box body out of the box body through the outlet 18. The RFID cards in the RFID card storage box 35 are automatically sorted and arranged according to the principle of object gravity. This device effectively arranges the RFID cards regularly and can store a large number of RFID cards at one time, realizing the automatic sorting and storage functions of the RFID cards.

[0045] It should be emphasized that the height of the pushing-out part 25 is less than the thickness of the RFID card. Only in this way can the pushing-out part 25 push out only the RFID card at the bottommost layer in the box to the outside of the box. If the height of the pushing-out part 25 is higher than the thickness of the RFID card, it may push out more layers of RFID cards at one time. If the height of the pushing-out part 25 is equal to the thickness of the RFID card, it is also possible, but the processing accuracy requirements are particularly high. Therefore, for safety reasons, the height of the pushing-out part 25 is preferably less than the thickness of the RFID card.

[0046] As an optional implementation manner of the embodiment of the present invention, the box body in this embodiment is square, including an upper cover plate, two first side plates arranged oppositely, and two second side plates arranged oppositely. The first side plates and the second side plates are both connected to the upper cover plate. The upper cover plate is arranged opposite to the opening. Two second side plates are connected between the two first side plates. A feeding port is arranged on one of the second side plates, and a discharging port 18 is arranged on the other second side plate. The two second side plates are arranged at intervals along the moving direction of the RFID card arrangement conveying line. A positioning seat 36 is fixed on each of the two sides of the RFID card arrangement conveying line along its moving direction. The box body is installed between the two positioning seats 36 through the first side plates.

[0047] As an optional implementation manner of the embodiment of the present invention, as Figure 7 shown, the RFID card arrangement conveying line includes a frame 34, a belt line 44, an RFID card sorting track 38, an RFID card sorting track mounting bracket 37, and a belt line 44 driving mechanism. The positioning seat 36 and the RFID card sorting track mounting bracket 37 are both installed on the frame 34. A foot cup 33 is installed at the bottom of the frame 34, which increases the contact area with the ground and makes the whole device more stable. The RFID card sorting track 38 is connected to the RFID card sorting track mounting bracket 37. The belt line 44 is installed on the frame 34 and is connected to the belt line 44 driving mechanism. See Figure 7, the upper support surface of the frame 34 is rectangular. An optoelectronic sensor 43 is provided at the end of the frame 34 along its length direction away from the RFID card storage box 35. A pushing portion 25 is fixed on the belt line 44. Multiple rows of pushing portions 25 are arranged at intervals along the length direction of the frame 34. Each row includes multiple discharging portions. The number of discharging portions in each row is the same as the number of regions divided by the partition plate 48 in the RFID card storage box 35 within the box internal space. Multiple RFID card sorting track mounting brackets 37 are arranged at intervals along the length direction of the frame 34. The number of RFID card sorting tracks 38 is the same as the number of partition plates 48 in the RFID card storage box 35. And the extension line of the RFID card sorting track 38 along its length direction intersects (perpendicularly) with the corresponding partition plate 48 in the RFID card storage box 35. That is to say, in this embodiment, the RFID card sorting track 38 is perpendicularly arranged with the RFID card sorting track mounting bracket 37, and each RFID card sorting track 38 is fixed to all the RFID card sorting track mounting brackets 37 by bolts. The driving mechanism of the belt line 44 includes a belt line driving motor 45. The belt line driving motor 45 is mounted on the frame 34 through a motor mounting seat 46. The belt line driving motor 45 is connected to the belt line 44 to drive the belt line 44 to move. The RFID card conveying device 3 automatically conveys the automatically sorted RFID cards to the grasping position of the manipulator 32 through cooperation with the RFID card storage bin, meeting the grasping conditions.

[0048] In addition, the automatic loading system further includes a card reader 41 and a label stripping machine 39. The card reader 41 is mounted on the frame 34 through a card reader mounting bracket 42. The label stripping machine 39 is mounted on the frame 34 through a label stripping machine mounting bracket 40. The automatic loading system further includes a roller conveyor line 4. After the second grasping portion 26 pastes the finished product barcode onto the accessory bag in the material waiting-to-be-taken tray 16, the barcode scanner 9 starts to scan the finished product barcode on the accessory bag, and the barcode information is scanned into the production data of this air conditioner. For the convenience of operation, an operation panel 47 for operating the automatic sorting and scanning tooling 1 is provided on the tooling rack 5. The scanned information can be displayed on the operation panel 47 with a data display system and then transported into the production system so that the air conditioner can be traced back in case of after-sales problems. After the scanning is completed, the manipulator 32 drives the third grasping portion 28 to move to the material waiting-to-be-taken tray 16 to grasp the accessory belt with the finished product barcode. After the grasping is completed, the manipulator 32 drives the fixture mechanism to move to the roller conveyor line 4, and then puts the RFID card and the accessory bag with the finished product barcode on the fixture mechanism into the outdoor unit 22 of the air conditioner on the roller conveyor line 4.

[0049] Next, the specific operation process will be described in combination with the structure of the automatic loading system provided by the present invention mentioned above:

[0050] Before using the system, it is necessary to manually fill the RFID storage box with RFID cards, then place a roll of finished product barcodes on the label peeling machine 39, and finally place a stack of accessory bags in each of the first feeding tray 7 and the second feeding tray 19. After the preparation work is completed, start the system. The first feeding tray 7 is driven by the first feeding driving part 6 (rodless cylinder) to move below the vacuum suction cup on the first lifting cylinder 10. After moving in place, the first lifting cylinder 10 extends to drive the vacuum suction cup on it to move downward to suck an accessory bag in the first feeding tray 7. Then, the first lifting cylinder 10 retracts. Then, the first horizontal displacement cylinder 13 (double-axis cylinder) extends. After extending in place, the first lifting cylinder 10 extends again to place the accessory bag on the vacuum suction cup into the material waiting to be taken tray 16, waiting for the robot 32 to grab. After the robot 32 finishes grabbing, it puts in the next accessory bag. When the first lifting cylinder 10 extends again to put down the accessory bag, the blowing tooling 17 starts to work to form an air flow at the notch 20 of the material waiting to be taken tray to reduce the pressure, ensuring that the accessory bag at the notch 20 will not curl when the accessory bag is placed on the material waiting to be taken tray (here, the atmospheric pressure difference is utilized. The pressure on the upper surface of the accessory bag is greater than the pressure on the lower surface, thus generating a force to press the accessory bag downward, ensuring that the finished product barcode accessory bag at the notch 20 will not curl and ensuring the effective grabbing of the robot 32).

[0051] When all the accessory bags in the first feeding tray 7 are taken out, the first feeding tray 7 is driven by the first feeding driving part 6 (rodless cylinder) to return to the feeding point, waiting for manual feeding. Then, the second feeding tray 19 is driven by the second feeding driving part 24 (rodless cylinder) to move below the vacuum suction cup on the second lifting cylinder 21 to repeat the above grabbing action.

[0052] The RFID card conveying device 3 operates. The RFID cards in the RFID card storage box are pushed out from the RFID card storage box by the pushing part 25 on the RFID card arranging and conveying line, and then sorted and conveyed to the photoelectric sensor 43 through the sorting track 38 of the RFID card. When the photoelectric sensor 43 detects the RFID card, the RFID card arranging and conveying line stops moving, waiting for the robot 32 to suck. When a row of RFID cards at the photoelectric sensor 43 is sucked up, the RFID card arranging and conveying line starts to move again to convey the RFID cards behind to the photoelectric sensor 43 (the automatic sorting and scanning tooling 1 grabs the accessory bags and the RFID card arranging and conveying line conveys the RFID cards simultaneously after the system is started).

[0053] Driven by the manipulator 32, the jig mechanism moves above the RFID card grasping position on the RFID card sorting conveyor line, and then drives the first grasping part 29 (vacuum suction cup) to suck an RFID card. After the sucking is completed, it moves above the card reader 41 to read the RFID card on the first grasping part 29 (the purpose of reading the card here is to read the information of the RFID card into the production data of this air conditioner, and then display it on the operation panel 47 with a data display system, and transport it into the production system so that the air conditioner can be traced back in case of after-sales problems). After the card reading is completed, the jig mechanism rotates and then drives the second grasping part 26 (vacuum suction cup) to the label stripping machine 39 to suck a finished product barcode. After the sucking is completed, the manipulator 32 drives the jig system to move to the automatic sorting and code scanning tooling 1, and pastes the finished product barcode on the second grasping part 26 onto the accessory bag in the material waiting-to-be-taken tray 16. After the pasting is completed, the code scanning gun 9 starts to scan the finished product barcode on the accessory bag (the purpose of scanning the code here is also to scan the information of the barcode into the production data of this air conditioner, and then display it on the operation panel 47 with a data display system, and transport it into the production system so that the air conditioner can be traced back in case of after-sales problems). After the code scanning is completed, drive the third grasping part 28 (jaw) to move to the notch 20 of the material waiting-to-be-taken tray 16 to grasp the accessory bag with the finished product barcode pasted on it. After the grasping is completed, the manipulator 32 drives the jig mechanism to move to the roller conveyor line 4, and then puts the RFID card and the accessory bag with the finished product barcode pasted on the jig mechanism into the outdoor unit 22 of the air conditioner on the roller conveyor line 4, and so on in a cycle.

[0054] In the traditional mode, it is necessary for workers to take the RFID card to the card reader 41 to read the card, then take the finished product barcode to the code scanning gun 9 to scan the code and paste it on the accessory belt, and finally put the RFID card and the accessory bag with the finished product barcode pasted on it into the air conditioner together. When operating manually, there are many turns, the labor intensity is high, and there will be situations such as missed reading and missed scanning, and the overall automation degree is not high. The automatic online system provided by the present invention can realize automatic card reading of RFID cards, automatic code scanning and online of finished product barcodes. Employees only need to add materials after the materials are used up, which completely solves the problem of waste of human resources and also improves the automation degree.

[0055] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An automatic online system for realizing data association, characterized in that, It includes an automatic sorting and scanning tooling, an RFID card storage box, an RFID card conveying device, and a material grasping device. Among them, the automatic sorting and scanning tooling includes a feeding mechanism, a material taking mechanism, a material waiting-to-be-taken tray, and a scanning mechanism. The scanning mechanism is located above the material waiting-to-be-taken tray. There is an accessory bag adsorption part on the material taking mechanism. The feeding mechanism can convey the accessory bag to the position below the accessory bag adsorption part. The material taking mechanism can drive the accessory bag adsorption part thereon to adsorb the accessory bag on the feeding mechanism and send it into the material waiting-to-be-taken tray; the RFID card conveying device includes an RFID card arranging and conveying line and a pushing part fixed on the RFID card arranging and conveying line. When the RFID card arranging and conveying line moves, it can drive the pushing part to push the RFID card out to the RFID card arranging and conveying line outside the RFID card storage box; the material grasping device includes a manipulator and a clamping mechanism arranged on the manipulator. The clamping mechanism has a first grasping part for grasping the RFID card on the RFID card arranging and conveying line, a second grasping part for grasping the finished product barcode, and a third grasping part for grasping the accessory bag with the finished product barcode on the material waiting-to-be-taken tray. And the first grasping part can move to above the card reader under the drive of the manipulator, and the second grasping part can move to the automatic sorting and scanning tooling under the drive of the manipulator to paste the finished product barcode onto the accessory bag in the material waiting-to-be-taken tray; the feeding mechanism includes a tooling rack, a first feeding tray, and a first feeding driving part. The first feeding driving part is installed on the tooling rack and the first feeding tray is connected to the first feeding driving part. The material waiting-to-be-taken tray and the scanning mechanism are both installed on the tooling rack; the material taking mechanism includes a first material taking driving part and an accessory bag adsorption part connected to the first material taking driving part. The first material taking driving part is installed on the tooling rack; the feeding mechanism further includes a second feeding tray and a second feeding driving part. The second feeding driving part is installed on the tooling rack and the second feeding tray is connected to the second feeding driving part; the material taking mechanism further includes a second material taking driving part and an accessory bag adsorption part connected to the second material taking driving part. The second material taking driving part is installed on the tooling rack; the RFID card storage box includes a box body. The box body is provided with a feeding port and a discharging port. The pushing part can enter the inside of the box body through the feeding port and can push the RFID card at the bottom layer in the box body out of the box body through the discharging port.

2. The automatic online system for implementing data association according to claim 1, wherein The material waiting-to-be-taken tray is placed at the middle position of the tooling rack. The first feeding driving part and the second feeding driving part are respectively located on both sides of the material waiting-to-be-taken tray. The first material taking driving part and the second material taking driving part are respectively located on both sides of the material waiting-to-be-taken tray and the first material taking driving part is arranged on the same side as the first feeding driving part.

3. The automatic online system for realizing data association according to claim 2, characterized in that, The first material picking driving part includes a first horizontal displacement cylinder and a first lifting cylinder. The second material picking driving part includes a second horizontal displacement cylinder and a second lifting cylinder. The first horizontal displacement cylinder and the second horizontal displacement cylinder are installed on the tooling rack and are respectively located on both sides of the material to be picked tray. The first lifting cylinder is installed on the first horizontal displacement cylinder, and the second lifting cylinder is installed on the second horizontal displacement cylinder. An operation panel for operating the automatic sorting and scanning tooling is provided on the tooling rack.

4. The automatic online system for implementing data association according to claim 2, wherein A U-shaped notch is formed on the material to be picked tray. A U-shaped through groove corresponding to the U-shaped notch is formed on the tooling rack. A blowing tooling is fixedly arranged below the U-shaped notch. When the material to be picked tray is detachably connected to the tooling rack, the blowing tooling is located at the U-shaped through groove of the tooling rack.

5. The automatic online system for realizing data association according to claim 4, wherein The blowing tooling includes a "U"-shaped cover body. An air outlet is arranged at the bottom of the "U"-shaped cover body. The air outlet faces the opening of the U-shaped through groove. The "U"-shaped cover body is communicated with an air source through an air inlet pipe, and a solenoid valve is arranged on the air inlet pipe.

6. The automatic online system for realizing data association according to claim 1, characterized in that, The RFID card storage box includes a box body with an open bottom. The box body is installed on the RFID card conveying device through a positioning seat. A partition for separating the internal space of the box body is arranged inside the box body. The partition is vertically fixed on the cover plate of the box body opposite to the opening. The RFID cards are placed between the partition and the side wall of the box body and / or between two adjacent partitions. A feed inlet and a discharge outlet are arranged at the lower part of the box body. The height of the pushing part is less than the thickness of the RFID card.

7. The automatic online system for realizing data association according to claim 6, characterized in that The box body is square, including an upper cover plate, two relatively arranged first side plates and two relatively arranged second side plates. The first side plates and the second side plates are both connected to the upper cover plate. The upper cover plate is arranged opposite to the opening. Two second side plates are connected between the two first side plates. A feed inlet is arranged on one of the second side plates, and a discharge outlet is arranged on the other second side plate. One positioning seat is fixedly arranged on each of the two sides of the RFID card arranging and conveying line along its moving direction. The box body is installed between the two positioning seats through the first side plates.

8. The automatic online system for realizing data association according to claim 6, characterized in that, The RFID card arranging and conveying line includes a frame, a belt line, an RFID card sorting track, an RFID card sorting track installation bracket and a belt line driving mechanism. The positioning seat and the RFID card sorting track installation bracket are both installed on the frame. The RFID card sorting track is connected to the RFID card sorting track installation bracket. The belt line is installed on the frame and is connected to the belt line driving mechanism. A photoelectric sensor is arranged at the end of the frame far away from the RFID card storage box along its length direction.

9. The automatic online system for implementing data association according to claim 8, wherein The automatic loading system further includes a card reader and a label stripping machine. The card reader is installed on the frame through a card reader installation bracket, and the label stripping machine is installed on the frame through a label stripping machine installation bracket. The automatic online system further includes a roller conveyor line, and the manipulator can drive the fixture mechanism to place the RFID card on the first grasping part and the accessory bag with the finished product barcode on the third grasping part into the air conditioner outdoor unit on the roller conveyor line.

10. The automatic online system for implementing data association according to claim 1, characterized in that, Both the first grasping part and the second grasping part are suction cup structures, the third grasping part is a claw structure, the suction cup structure is installed on the loading tooling bracket, the claw structure is installed on the finger cylinder, and both the loading tooling bracket and the finger cylinder are installed on the loading and unloading fixture flange, and the loading and unloading fixture flange is connected to the manipulator.

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