A kind of operating table inspection device and inspection method
By designing the surgical bed inspection device, the load and displacement of the surgical bed was used to automate the operating bed performance test difficulty and safety issues in the existing technology, and achieved higher test reliability and efficiency.
Patent Information
- Application Number
- CN202010978403.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-17
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-09-17
AI Technical Summary
The existing operating bed performance inspection methods have problems such as difficult operation, high labor intensity, inaccurate measurement and low safety, especially in load-bearing tests and fatigue tests.
A surgical bed inspection device is designed, including frameworks, water tanks, lift mechanisms, displacement sensors, and control units. It can automatically test the load and displacement of the surgical bed, and realize the automation of load -bearing tests, displacement tests and fatigue tests.
It improves the reliability and accuracy of the performance of the surgical bed, reduce the intensity of labor labor, enhance security, and achieve precise online records, and improve the inspection efficiency.
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Figure CN111982560B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of operating table inspection, and in particular to an operating table inspection device and an inspection method capable of automatically inspecting the load-bearing and displacement of an operating table. Background Art
[0002] The operating table is an indispensable equipment in the operating room. In order to maintain various patient positions during surgery, the existing operating tables include functions such as up and down lifting, longitudinal translation, lateral translation, back flipping, leg flipping, and side tilting. Before leaving the factory, the existing operating tables need to be tested for various performances: including whether their longitudinal translation, lateral translation, back flipping, leg flipping, and side tilting are in place, fatigue testing, and whether they can be raised and lowered normally after bearing the designed weight.
[0003] However, the inventors of this application have discovered that the traditional method of testing the performance of an operating table has the following defects: the existing operating table is tested manually, and on the one hand, the distances of longitudinal translation and lateral translation, back flipping, leg flipping, and lateral tilting are cumbersome, difficult to operate, and difficult to measure; on the other hand, manual fatigue testing takes a long time, is labor-intensive, and difficult to count; and the maximum load-bearing capacity of an existing operating table is generally around 500kg, and manual load-bearing testing is time-consuming and labor-intensive, and has certain risks; in view of the above-mentioned technical problems, it is urgent for technical personnel in this field to study and design an operating table testing device / method that can automatically test the load-bearing capacity and various displacements of the operating table, so as to conduct load-bearing tests, displacement tests, and fatigue tests on the operating table, reduce labor intensity, and improve the accuracy and safety of the operating table performance test, which is of great significance. Summary of the invention
[0004] In order to solve the technical problem that the above-mentioned existing operating bed performance inspection methods are difficult, the purpose of the present invention is to provide an operating bed inspection device, which aims to automatically inspect the load-bearing and various displacements of the operating bed to carry out operating bed load-bearing tests, displacement tests and fatigue tests, thereby improving the reliability of the operating bed performance inspection, effectively eliminating manual recording errors during the inspection process, and realizing accurate online recording. The operating bed inspection device has a simple structure, is easy to operate, safe and reliable, and has a good application prospect.
[0005] The technical solution adopted by the present invention is as follows:
[0006] An operating table inspection device, comprising
[0007] a frame capable of accommodating an operating table;
[0008] A water tank, the water tank is located inside the frame and corresponds to the top of the operating table, and the water tank is equipped with a water inlet and a water outlet;
[0009] A lifting mechanism, the lifting mechanism is connected to the water tank and is arranged on the top of the frame, and is used to drive the water tank to move up and down in the vertical direction; the lifting mechanism is provided with a tension sensor for checking the weight of the water tank;
[0010] An X-direction displacement sensor, wherein the X-direction displacement sensor comprises at least two first displacement sensors arranged along the width direction of the operating table, the first displacement sensors being mounted on the frame and used to detect the roll angle of the operating table;
[0011] A Y-direction displacement sensor, wherein the Y-direction displacement sensor comprises at least two second displacement sensors arranged along the length direction of the operating table, the second displacement sensors being mounted on the frame and used to detect the flipping angle of the operating table;
[0012] A control unit, wherein the lifting mechanism, the tension sensor, the first displacement sensor and the second displacement sensor are respectively connected to the control unit; wherein the lifting mechanism is connected to the control unit to control the lifting and moving of the water tank in the vertical direction; the tension sensor is connected to the control unit to collect weight information of the water tank; the first displacement sensor and the second displacement sensor are respectively connected to the control unit to obtain displacement information of the operating table; and the control unit is connected to the operating table control module signal;
[0013] The X direction referred to in this technical solution is the width direction of the operating table after it is pushed into the operating table inspection device;
[0014] The Y direction referred to in this technical solution is the length direction of the operating table after it is pushed into the operating table inspection device.
[0015] Optionally, the lifting mechanism includes electric hoists installed at both ends of the top of the frame and a pulley assembly installed in the middle of the top of the frame. Both electric hoists are connected to the control unit to control the synchronous start of the two electric hoists; and the electric hoists are equipped with a steel wire rope so that the steel wire rope passes through the pulley assembly and is connected to the water tank, and the tension sensor is installed on the steel wire rope. With the above structure, the electric hoist is started by the control unit, and then the water tank is suspended to the test position of the operating bed inspection device through the steel wire rope, so as to realize the automation and intelligent inspection of the operating bed load-bearing test.
[0016] Optionally, the pulley assembly includes four fixed pulleys, which are movably mounted on the frame above the water tank, so that the steel wire rope extending from each electric hoist to the top of the water tank is bifurcated into two branch steel wire ropes, and the branch steel wire ropes extend to both sides and bypass the corresponding fixed pulleys to connect with the lifting lugs on the water tank. The above structure is adopted to realize that the two branch steel wire ropes bifurcated from a steel wire rope bypass the fixed pulleys on both sides of the same end of the water tank and hoist the water tank in a direction perpendicular to the ground. In this way, the two electric hoists are synchronously controlled by the control unit to realize the stable lifting or landing of the water tank on the operating table, which is conducive to improving the safety of the load-bearing test. The design is ingenious and reasonable.
[0017] Optionally, the steel wire ropes extending from the two electric hoists and the corresponding branch steel wire ropes branched out are arranged in layers and staggered in an upper and lower manner; and the lifting points of the four branch steel wire ropes are evenly distributed on the water tank. This can avoid mutual interference between the steel wire ropes, and the lifting points are evenly arranged on the water tank, which is conducive to the stable lifting of the water tank.
[0018] Optionally, the tension sensor is installed at the bifurcation of the wire rope, so that the tension exerted on the two branch wire ropes after each bifurcation is concentrated on the corresponding tension sensor, which is conducive to real-time and accurate collection of the weight information of the water tank.
[0019] Optionally, a first solenoid valve is arranged at the drain port of the water tank, and a second solenoid valve is arranged at the water inlet of the water tank, and the first solenoid valve and the second solenoid valve are respectively connected to the control unit so that the water filling and drainage of the water tank can be controlled by the control unit; preferably, in the present technical solution, the drain port is arranged at the lower end of the water tank, and the water inlet is arranged at the upper end of the water tank, so as to facilitate drainage and water filling; thereby, the water tank is used to replace manual load-bearing tests of operating beds, and different test weights are input by the control unit to carry out load-bearing tests and fatigue tests, and the inspection efficiency is high.
[0020] Optionally, it also includes a rotating connecting rod mechanism, and the second displacement sensor is installed on the inner side of the frame through the rotating connecting rod mechanism, and the rotating connecting rod mechanism is rotatably connected to the inner wall of the frame. Specifically, when conducting a load-bearing test, the second displacement sensor is stored close to the inner wall of the frame by using the rotating connecting rod mechanism to avoid affecting the load-bearing test; when conducting a flip angle test of the operating bed, the second displacement sensor is extended and arranged above the operating bed by using the rotating connecting rod mechanism to test the flip angle of the operating bed, so that the second displacement sensor is in a stored state and a tested state through the rotating connecting rod mechanism.
[0021] Furthermore, the rotating connecting rod mechanism includes a pair of connecting rods arranged in parallel and a first slide rail installed between the two connecting rods, the second displacement sensor is installed on the first slide rail, the connecting rod is installed on the side of the frame and can be rotated in the vertical direction to the top of the operating bed to drive the first slide rail extending along the length direction of the operating bed to be located above the operating bed, thereby forming a storage state and a testing state of the second displacement sensor.
[0022] Optionally, the first slide rail is provided with a slider slidably connected thereto, and the second displacement sensor is installed on the slider, so that the second displacement sensor can be slidably connected to the first slide rail; preferably, a brake handle is provided on the slider, so that when the slider slides along the first slide rail to the set position, the slider is locked on the first slide rail by rotating the brake handle to complete the braking between the slider and the first slide rail; this structural design can conveniently adjust the detection position of the second displacement sensor, and then measure the vertical displacement of the operating bed at different positions in the length direction before and after the flipping movement; the technical solution designs the second displacement sensor to be slidably connected to the first slide rail, and can also realize the flipping angle inspection of the operating bed through a second displacement sensor, and at the same time, it is preferably set with a scale mark on the first slide rail, which is conducive to accurately measuring the distance between the two detection positions.
[0023] Optionally, a third displacement sensor is further included, the third displacement sensor is installed on the inner side of the frame and corresponds to the end face of the operating bed, and is used to check the longitudinal translation movement of the operating bed; a fourth displacement sensor is also included, the fourth displacement sensor is installed on the inner side of the frame and corresponds to the side face of the operating bed, and is used to check the lateral translation movement of the operating bed; preferably, the third displacement sensor and the fourth displacement sensor are respectively connected to the control unit, so as to automatically detect the lateral translation distance and the longitudinal translation distance of the operating bed;
[0024] The longitudinal translation of the operating table referred to in this technical solution is translation along the length direction of the operating table (i.e., the Y direction);
[0025] The lateral translation of the operating table referred to in this technical solution is translation along the width direction (ie, X direction) of the operating table.
[0026] On the other hand, the present invention provides a method for testing the performance of an operating table, which is tested using the above-mentioned operating table testing device. The testing method includes a method for testing the load-bearing capacity of the operating table, a method for testing the tilt angle of the operating table, and a method for testing the flip angle of the operating table; wherein
[0027] The operating table load-bearing test method includes the following steps:
[0028] First, the control unit controls the lifting mechanism to start, and lifts the water tank to the top of the operating table inspection device.
[0029] Push the operating table into the center of the operating table inspection device;
[0030] Input the test load-bearing weight G into the control unit, and then fill water into the water tank;
[0031] When the weight of the water tank reaches the set test weight G, the control unit controls the lifting mechanism to drive the water tank to move downward in the vertical direction so that the water tank is placed on the operating table, and then the control unit controls the lifting of the operating table to perform a load-bearing test on the operating table;
[0032] After the load-bearing test is completed, the control unit controls the lifting mechanism to drive the water tank to move upward in the vertical direction, drain the water in the water tank, and control the water tank to be lifted to the top of the operating table inspection device;
[0033] By analogy, repeat the above steps of lifting and lowering the operating table to complete the fatigue test of the operating table;
[0034] The method for testing the tilt angle of the operating table includes the following steps:
[0035] Firstly, the control water tank is lifted to the top of the operating table inspection device, and then the operating table is tilted by the control unit;
[0036] Then, the vertical displacement of two positions of the operating table in the width direction before and after the tilting movement is measured by the first displacement sensor, and the tilt angle β of the operating table is calculated in combination with the distance between the two first displacement sensors;
[0037] Finally, the obtained tilt angle β is compared with the set tilt angle of the operating table to complete the tilt angle test of the operating table;
[0038] The method for testing the flip angle of the operating table includes the following steps:
[0039] After the control water tank is lifted to the top of the operating bed inspection device, the operating bed is flipped by the control unit, and the vertical displacement of two positions of the operating bed in the length direction before and after the flipping movement is measured by the second displacement sensor, and the flipping angle c of the operating bed is calculated in combination with the distance between the two second displacement sensors;
[0040] Finally, the obtained flip angle c is compared with the set flip angle of the operating table to complete the flip angle test of the operating table;
[0041] The operating table translation test method includes the following steps:
[0042] First, the control water tank is lifted to the top of the operating table inspection device, and then the operating table top is controlled to move longitudinally or transversely by the control unit;
[0043] Then, the longitudinal translation distance of the operating table is measured by a third displacement sensor, or the lateral translation distance of the operating table is measured by a fourth displacement sensor;
[0044] Finally, the obtained translation distance is compared with the set operating table translation distance to complete the operating table translation inspection.
[0045] As described above, the present invention has at least the following beneficial effects compared with the prior art:
[0046] 1. The operating table inspection device of the present invention aims to solve the problem that the existing operating table performance inspection method is difficult. It can automatically inspect the load-bearing, tilt displacement and rollover displacement of the operating table to perform the load-bearing test, displacement test and fatigue test of the operating table, thereby improving the reliability of the operating table performance inspection and avoiding the defects of manual testing that is time-consuming and labor-intensive, has low reliability and is difficult to count.
[0047] 2. The operating table inspection device of the present invention is combined with a water tank, a lifting mechanism and a control system to automatically perform load-bearing tests and fatigue tests. It tests whether the operating table can be lifted and lowered normally by bearing the designed weight, and tests the load-bearing capacity of the operating table in an automatic and convenient manner, thus avoiding the time-consuming and laborious manual load-bearing test. After multiple load-bearing tests, the operating table is repeatedly lifted and lowered, and a fatigue test can be performed to overcome the difficulty of the test and improve the accuracy and safety of the load-bearing test of the operating table.
[0048] 3. The operating bed inspection device of the present invention is arranged on the top of the frame, and can be automatically lifted to the top of the device when performing a displacement test to facilitate the displacement test. It is combined with the displacement test structure and arranged in the same frame, providing a diversified operating bed inspection device that can automatically perform displacement tests, fatigue tests, and load-bearing tests. It can perform all-round performance inspections on operating beds, further reducing manual labor, and the control system can automatically record data and comprehensively record the performance data of each operating bed, making it possible to trace the performance of the operating bed, and has good reliability and economic practicality.
[0049] 4. The displacement test of the operating bed inspection device of the present invention can inspect the roll angle of the operating bed through the X-direction displacement sensor, and can inspect the flip angle of the operating bed through the Y-direction displacement sensor, and the second displacement sensor is arranged on the inner side of the frame through a rotating connecting rod mechanism, forming a storage state and a testing state of the second displacement sensor, so as to realize the flip test without affecting the load-bearing test of the operating bed. The structural design is ingenious and reasonable; at the same time, the operating bed inspection device of the present invention is combined with the third displacement sensor and the fourth displacement sensor to automatically detect the lateral translation distance and the longitudinal translation distance of the operating bed, so as to further improve the comprehensiveness and reliability of the performance detection of the operating bed.
[0050] To sum up, the operating table inspection device of the present invention can effectively solve the problem of the difficulty of existing operating table performance inspection methods, and has a simple structure, convenient operation, safety and reliability, can realize automatic and intelligent detection, liberates manual labor, improves the reliability and credibility of the test, and has good application prospects and promotion and use value. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The present invention will be described by way of specific embodiments with reference to the accompanying drawings, in which
[0052] Figure 1 It shows an axial schematic diagram of an operating table inspection device according to an embodiment of the present invention;
[0053] Figure 2 The embodiment of the present invention is shown Figure 1 A front view schematic diagram of
[0054] Figure 3 The embodiment of the present invention is shown Figure 1 A side view schematic diagram of
[0055] Figure 4 The embodiment of the present invention is shown Figure 1 Schematic diagram of top view;
[0056] Figure 5 The embodiment of the present invention is shown Figure 1 Installation diagram of the fixed pulley;
[0057] Figure 6 The embodiment of the present invention is shown Figure 1 Installation diagram of the fixed pulley from another perspective
[0058] Figure 7 The force diagram of the tension sensor in the load-bearing test using the operating table inspection device according to the embodiment of the present invention is shown;
[0059] Figure 8 A schematic diagram of a detection of a surgical bed tilt test using the surgical bed inspection device according to an embodiment of the present invention is shown;
[0060] Fig. 9 A schematic diagram of a detection of a surgical bed flipping test using the surgical bed inspection device according to an embodiment of the present invention is shown;
[0061] Fig.10 The embodiment of the present invention is shown Figure 1 Schematic diagram of the rotating linkage mechanism;
[0062] Fig.11 The embodiment of the present invention is shown Figure 1 A schematic diagram of the second displacement sensor in the storage state;
[0063] Fig.12The embodiment of the present invention is shown Fig.11 An enlarged view of the rotational fit between the middle link and the frame side;
[0064] Fig.13 The embodiment of the present invention is shown Fig.12 A cross-sectional view of
[0065] Fig.14 The embodiment of the present invention is shown Fig.11 Schematic diagram of the connection between the middle slider and the slide rail;
[0066] Fig.15 The figure shows a connection diagram of a control module of an operating bed inspection device according to an embodiment of the present invention.
[0067] Explanation of the reference numerals: 100-frame; 101-rectangular tube; 102-fixed block; 103-pin shaft; 104-limit pin; 110-first displacement sensor; 120-fixed pulley; 121-nut; 122-bolt; 123-locking pin; 130-water tank; 140-tension sensor; 150-wire rope; 151-branch wire rope; 160-electric hoist; 170-control unit; 180-second displacement sensor; 190-first slide rail; 191-elastic pin; 192-slider; 193-brake handle; 200-connecting rod; 210-third displacement sensor; 220-sensor mounting strip; 230-second slide rail; 240-operating bed; 250-first solenoid valve; 260-second solenoid valve; 270-third slide rail; 280-fourth displacement sensor; 290-electromagnet. DETAILED DESCRIPTION
[0068] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0069] Any feature disclosed in this specification (including any additional claims and abstract), unless otherwise stated, may be replaced by other equivalent or alternative features having similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0070] Embodiment 1
[0071] This embodiment is basically Figures 1 to 4As shown: This embodiment provides an operating bed inspection device, which includes a frame 100, a water tank 130, a lifting mechanism, an X-direction displacement sensor, a Y-direction displacement sensor and a control unit 170, and can be used to perform a load-bearing test, a roll angle test and a flip angle test on an operating bed 240, wherein the frame 100 can accommodate an operating bed, the water tank 130 is located on the inner side of the frame 100 and corresponds to the upper center of the operating bed 240, and the water tank 130 is provided with a water inlet and a drain; the lifting mechanism is connected to the water tank 130 and is arranged on the top of the frame 100, and is used to drive the water tank 130 to move up and down in the vertical direction; a tension sensor 140 is arranged on the lifting mechanism, and is used to inspect the weight of the water tank 130; and the lifting mechanism and the tension sensor 140 provided in this embodiment are respectively connected to the control unit 170, and the control unit 170 is configured to control the lifting mechanism to drive the water tank 130 to move up and down; combined with Fig.15 As shown, the control unit 170 provided in this embodiment is connected to the signal of the operating bed control module, and the control unit 170 is configured to control the longitudinal translation, lateral translation, back flipping, leg flipping, tilting and other actions of the operating bed; the above-mentioned control unit 170 can be installed on the frame 100, and can also be installed on the outside of the frame 100; for ease of operation, it is preferably installed on the side of the frame 100. Of course, its specific installation method and control principle are all existing technologies, and are not the invention points of the present disclosure, so they will not be elaborated here.
[0072] The lifting mechanism provided in this embodiment includes an electric hoist 160 installed at both ends of the top of the frame 100 and a pulley assembly installed in the middle position of the top of the frame 100. The two electric hoists 160 are connected to the control unit 170 so that the two electric hoists 160 can be started synchronously by controlling the control unit 170, and each electric hoist 160 is configured with a wire rope 150. The wire rope 150 passes around the pulley assembly and is connected to the water tank 130. The electric hoist 160 is started by controlling the control unit 170 to achieve the retraction and release of the wire rope 150, and the tension sensor 140 is installed on the wire rope 150. The weight of the water tank 130 is tested by detecting the tension of the wire rope 150. After reaching the test weight, the water tank 130 is driven down by the lifting mechanism and placed on the operating bed to perform a load-bearing test on the operating bed.
[0073] In order to stably lift or lower the water tank 130 onto the operating table, the pulley assembly provided in this embodiment includes four fixed pulleys 120, which are respectively mounted on the frame 100 corresponding to the upper part of the water tank 130, so that the steel wire rope 150 extending from each electric hoist 160 to the upper part of the water tank 130 is forked into two branch steel wire ropes 151, and the branch steel wire ropes 151 extend to both sides, bypass the corresponding fixed pulleys 120, and are connected to the upper ears of the water tank 130. The above structure is adopted to achieve Two branch wire ropes 151 branched from a wire rope 150 respectively pass around the fixed pulleys 120 on both sides of the same end of the water tank 130 and hoist the water tank 130 in a direction perpendicular to the ground. In this way, the two electric hoists 160 are synchronously controlled by the control unit 170 to achieve stable lifting or landing of the water tank 130 on the operating table, which is conducive to improving the safety of the load-bearing test. The structural design is ingenious and reasonable; at the same time, during the lifting process of the water tank 130, the fixed pulley 120 will rotate with the angle change of the wire rope 150, such as Figure 5 and Figure 6 As shown, in this embodiment, the fixed pulley 120 is movably mounted on the rectangular tube 101 at the top of the frame 100; specifically, a vertical mounting hole is opened on the rectangular tube 101, and a bolt 122 is arranged in the mounting hole. The bolt 122 is inverted and passed through the mounting hole and fixed by a nut 121 located above the rectangular tube 101, so that the shell of the fixed pulley 120 is hung on the lower end of the bolt 122 and is gap-matched with the bolt 122, so that the fixed pulley 120 can rotate with the angle change of the wire rope 150, so as to control the stable lifting and lowering of the water tank 130 during the lifting process.
[0074] Furthermore, a locking pin 123 is provided above the rectangular tube 101, and the locking pin 123 is radially penetrated along the bolt 122 and the nut 121 to position and lock the nut 121 and the bolt 122. In this way, the bolt 122 is stably fixed on the rectangular tube 101 by utilizing the matching design of the locking pin 123 and the nut 121, thereby preventing the fixed pulley 120 from accidentally falling off.
[0075] In order to avoid mutual interference between the two steel wire ropes 150, the steel wire ropes 150 extending from the two electric hoists 160 at the left and right ends of the frame 100 and the corresponding branch steel wire ropes 151 branched out are arranged in layers and staggered in an upper and lower manner; at the same time, the four fixed pulleys 120 correspond to the frame 100 just above the four lifting ears of the water tank 130, so that the four branch steel wire ropes 151 bypass their corresponding fixed pulleys 120 and connect with the lifting ears on the water tank 130, and the lifting points on the water tank 130 are evenly distributed, which is conducive to the stable lifting of the water tank 130; Preferably, the tension sensor 140 is installed at the bifurcation of the wire rope 150, so that the tension exerted on the two branch wire ropes 151 after each branch of the wire rope 150 is gathered on the tension sensor 140, which is conducive to real-time and accurate collection of weight information of the water tank 130; the specific installation method of the tension sensor 140 is: there are threaded holes at both ends of the tension sensor 140, and eye screws are installed in the threaded holes, so that the wire rope 150 and the two branch wire ropes 151 are respectively hung on the eye screws at both ends of the tension sensor 140, so that the tension sensor 140 is stably fixed on the wire rope 150, and the wire rope 150 is cleverly bifurcated into two branch wire ropes 151, which is conducive to detecting the tension of the two branch wire ropes 151, and at the same time, the two branch wire ropes 151 bifurcated from the two wire ropes 150 are evenly distributed on the water tank 130 to achieve smooth lifting.
[0076] In addition, a first solenoid valve 250 is arranged at the drain port of the water tank 130, and a second solenoid valve 260 is arranged at the water inlet of the water tank 130. The first solenoid valve 250 and the second solenoid valve 260 are respectively connected to the control unit 170, so that the water injection and drainage amounts of the water tank 130 can be controlled by the control unit 170, thereby controlling the total gravity of the water tank 130 and the water therein; preferably, in this embodiment, the drain port is arranged at the lower end of the water tank 130, and the water inlet is arranged at the upper end of the water tank 130, so as to facilitate drainage and water injection; thereby, the water tank 130 can be used to replace manual load-bearing tests of operating tables, and the control unit 170 can be used to control the input of different test weights to perform load-bearing tests and fatigue tests, and the inspection efficiency is high.
[0077] The X-direction displacement sensor provided in this embodiment includes at least two first displacement sensors 110 arranged along the width direction of the operating bed. This embodiment takes providing a pair of first displacement sensors 110 and installing them on the frame 100 above the operating bed along the X-direction as an example. The first displacement sensor 110 can be specifically installed on the rectangular tube 101 at the top of the frame 100, and the distance between the two first displacement sensors 110 is less than the width of the operating bed, so as to detect the roll angle of the operating bed. The X-direction referred to in this embodiment is the width direction of the operating bed after the operating bed is pushed into the operating bed inspection device.
[0078] The Y-direction displacement sensor provided in this embodiment includes at least two second displacement sensors 180 arranged along the length direction of the operating bed. This embodiment takes the provision of a pair of second displacement sensors 180 and installation along the Y direction on the frame 100 above the operating bed as an example, which is used to detect the flip angle of the operating bed; and the Y direction referred to in this embodiment is the length direction of the operating bed after it is pushed into the operating bed inspection device.
[0079] On the other hand, according to the present invention, this embodiment also provides a method for testing the performance of an operating table, which is tested using the above-mentioned operating table testing device. The testing method includes a method for testing the load-bearing capacity of the operating table, a method for testing the tilt angle of the operating table, and a method for testing the flip angle of the operating table; wherein
[0080] The operating table load-bearing test method includes the following steps:
[0081] First, the control unit 170 controls the two electric hoists 160 to start synchronously, and the water tank 130 is lifted to the top of the operating table inspection device; during the lifting process of the water tank 130, the four fixed pulleys 120 rotate following the angle change of the wire rope 150;
[0082] Push the operating table into the center of the operating table inspection device;
[0083] Input the test load-bearing weight G into the control unit 170, control the second solenoid valve 260 to open, and then fill water into the water tank 130 through the water inlet of the water tank 130; the tension sensor 140 on the wire rope 150 equipped with each electric hoist 160 has two branch wire ropes 151 crossing it, and the tension sensor 140 equipped on each wire rope 150 is measured independently without interfering with each other; suppose the total gravity of the water tank 130 and the water therein is G, the tensions measured by the two tension sensors 140 are Ft1 and Ft2 respectively, the four branch wire ropes 151 are evenly distributed on the hanging points of the water tank 130 and are vertically hung on the ground, and the angle between the two branch wire ropes 151 when the water tank 130 is at the highest point is α, and the force on the tension sensor 140 at this time is as follows Figure 7 As shown, G = (Ft1 + Ft2) / cos (α / 2), so when G reaches the test weight, the second solenoid valve 260 at the water inlet of the water tank 130 is closed, and the control unit 170 controls the two electric hoists 160 to start synchronously to lower the water tank 130, so that the water tank 130 is placed on the operating table, and then the control unit 170 controls the lifting of the operating table to perform the load-bearing test of the operating table; after the load-bearing test is completed, the first solenoid valve 250 at the drain outlet of the water tank 130 is opened to drain the water in the water tank 130, and then the control unit 170 controls the electric hoist 160 to drive the water tank 130 to move upward in the vertical direction, and lift the water tank 130 to the top of the operating table testing device to complete the load-bearing test of the operating table;
[0084] By analogy, the above steps of raising and lowering the operating table are repeated, and the number of up and down movements of the operating table is input into the control unit 170 so that the operating table is repeatedly raised and lowered to complete the operating table fatigue test.
[0085] The method for testing the tilt angle of the operating table includes the following steps:
[0086] First, the control water tank 130 is lifted to the top of the operating table inspection device, and then the operating table is tilted by the control unit 170;
[0087] The first displacement sensor 110 is then used to measure the width of the operating table ( Figure 1 The vertical displacement of the two positions in the X direction before and after the tilting movement is calculated by combining the distance between the two first displacement sensors 110 to calculate the tilt angle β of the operating table; Figure 7 The schematic diagram of measuring the displacement of the operating table before and after the tilting movement is shown. Assuming that the distance between the two first displacement sensors 110 is L1, the actual tilt angle of the operating table is β, and the distances measured by the two displacement sensors are h1 and h2 respectively.
[0088] We can get: β = arctan(│h1-h2│ / L1);
[0089] Finally, the obtained tilt angle β is compared with the set tilt angle of the operating table to complete the tilt angle test of the operating table;
[0090] The method for testing the flip angle of the operating table includes the following steps:
[0091] Controlling the flipping of the operating table by the control unit 170;
[0092] The second displacement sensor 180 measures the length of the operating table (i.e. Figure 1 The vertical displacement of the two positions on the Y direction before and after the flipping movement is calculated by combining the distance between the two second displacement sensors 180 to calculate the flip angle c of the operating table; Fig. 9 The schematic diagram of measuring the displacement of the operating table before and after the flipping movement is shown. Assuming that the distance between the two second displacement sensors 180 is L2, the actual flipping angle of the operating table is c, and the distances measured by the two displacement sensors are h3 and h4 respectively.
[0093] We can get: c = arctan(│h3-h4│ / L2);
[0094] Finally, the obtained flip angle c is compared with the set operating table flip angle to complete the operating table flip angle test.
[0095] As described above, the operating table inspection device of this embodiment addresses the problem of difficulty in existing operating table performance inspection methods, and can automatically inspect the load-bearing, roll displacement and flip displacement of the operating table to perform load-bearing tests, displacement tests and fatigue tests on the operating table, thereby avoiding the defects of manual testing that is time-consuming and labor-intensive, has low reliability and is difficult to count, and improves the reliability of the operating table performance inspection.
[0096] Embodiment 2
[0097] The second embodiment is basically the same as the first embodiment, except that: the present embodiment combines the load-bearing test device and the displacement test structure in the same frame 100, providing a diversified operating table inspection device capable of automatically performing displacement test, fatigue test, and load-bearing test; in order to facilitate the load-bearing test, such as Figures 10 to 14 As shown, the Y-direction displacement sensor provided in this embodiment is configured with a rotating connecting rod 200 mechanism, and the second displacement sensor 180 is installed on the inner side of the frame 100 through the rotating connecting rod 200 mechanism. The rotating connecting rod 200 mechanism is rotatably connected to the inner wall of the frame 100. Specifically, when performing a load-bearing test, the rotating connecting rod 200 mechanism is used to store the second displacement sensor 180 close to the inner wall of the frame 100 to avoid affecting the load-bearing test; when performing a flip angle test of the operating bed, the rotating connecting rod 200 mechanism is used to extend the second displacement sensor 180 and arrange it above the operating bed to test the flip angle of the operating bed, so that the second displacement sensor 180 is in a stored state and a tested state through the rotating connecting rod 200 mechanism.
[0098] Combination Fig.10 and Fig.11 As shown, the rotating connecting rod 200 mechanism provided in this embodiment includes a pair of connecting rods 200 arranged in parallel and a first slide rail 190 installed between the two connecting rods 200, the second displacement sensor 180 is installed on the first slide rail 190, the connecting rod 200 is installed on the side of the frame 100 and can be rotated in the horizontal direction to the top of the operating bed, so as to drive the first slide rail 190 extending in the length direction of the operating bed to be located above the operating bed, thereby forming the second displacement sensor 180 Storage state and inspection state; specifically, a fixing block 102 with a mounting groove is provided on the side of the frame 100, and a pin shaft 103 parallel to the side of the frame 100 is provided on the fixing block 102, and the pin shaft 103 and the fixing block 102 are clearance-matched to realize rotational connection, so that the connecting rod 200 is inserted into the mounting groove and fixedly connected with the pin shaft 103, so as to realize the rotational cooperation between the connecting rod 200 and the side of the frame 100; as a preferred embodiment of this embodiment, a limit pin 104 is provided on the outer side of the pin shaft 103 extending out of the fixing block 102 to limit the axial movement of the pin shaft 103 (i.e. Figure 1 Z direction), improve the stability of the side rotation cooperation between the connecting rod 200 and the frame 100; of course, it is not limited to this. If the pin 103 is arranged horizontally (i.e. Figure 1 X direction), so that the connecting rod is installed on the side of the frame 100 and can move in the vertical direction ( Figure 1 The second displacement sensor 180 is rotated in the Y direction to the top of the operating table, thereby forming a storage state and a testing state of the second displacement sensor 180, which are also within the protection scope of the present invention.
[0099] An electromagnet 290 for fixing the connecting rod 200 is provided on the mounting groove of the fixing block 102. The electromagnet 290 can be connected to the control unit 170 so that the electromagnet 290 can absorb the connecting rod 200 after being energized, so that the second displacement sensor 180 is arranged above the operating table for flipping inspection when in the inspection state. The connecting rod 200 is fixed by the electromagnet 290, and the structural design is simple. At the same time, in order to facilitate the installation and disassembly between the first slide rail 190 and the connecting rod 200, the two ends of the first slide rail 190 are respectively The first slide rail 190 is detachably connected to the free end of the connecting rod 200 through an elastic pin 191, and is of course not limited to this. A threaded connection can also be used to fix the first slide rail 190 between the two connecting rods 200, which is within the protection scope of the present invention. As described above, the first slide rail 190 and the connecting rods 200 at both ends constitute a connecting rod 200 mechanism rotatably connected to the inner wall of the frame 100, thereby realizing the storage and inspection of the second displacement sensor 180 located on the first slide rail 190, and avoiding affecting the lifting movement of the load-bearing test water tank 130.
[0100] In order to detect the flip angle of the operating table at various positions along the Y direction, the second displacement sensor 180 is preferably slidably mounted on the first slide rail 190 in this embodiment; specifically, a slider 192 slidably connected to the first slide rail 190 is provided on the first slide rail 190, and the second displacement sensor 180 is fixedly mounted on the slider 192, so that the second displacement sensor 180 can be slidably connected to the first slide rail 190, as shown in FIG. Fig.14 As shown, the second displacement sensor 180 is slidably connected to the first slide rail 190. This structural design can easily adjust the detection position of the second displacement sensor 180, and then measure the vertical displacement of different positions of the operating table in the length direction before and after the flipping movement, so as to perform flipping inspection on different parts of the operating table. On the other hand, in this embodiment, the second displacement sensor 180 is designed to be slidably connected to the first slide rail 190, and the flipping angle inspection of the operating table can also be realized through a second displacement sensor 180. At the same time, it is preferred to set a scale mark on the first slide rail 190 to facilitate accurate measurement of the distance between the two detection positions.
[0101] In order to achieve braking after the second displacement sensor 180 slides along the first slide rail 190 to a preset position, a brake handle 193 is provided on the slider 192 provided in this embodiment. The brake handle 193 extends in a direction perpendicular to the sliding direction of the slider 192 and is threadedly matched with the slider 192. When the slider 192 slides along the first slide rail 190 to a preset position, the brake handle 193 is rotated to lock the slider 192 on the first slide rail 190, thereby completing the braking between the slider 192 and the first slide rail 190, thereby avoiding unstable displacement of the second displacement sensor 180 during the flipping test of the operating table, thereby improving the accuracy and reliability of the test.
[0102] Embodiment 3
[0103] The third embodiment is basically the same as the second embodiment, except that: this embodiment provides an operating table inspection device to improve the comprehensiveness of the operating table performance inspection. Figure 1 As shown, the present embodiment further includes a third displacement sensor 210 and a fourth displacement sensor 280. The third displacement sensor 210 is installed on the inner side of the frame 100 and corresponds to the end face of the operating table, and is used to check the longitudinal translation movement of the operating table. Preferably, a displacement sensor 280 is provided on the end face of the frame 100 along the vertical direction (i.e. Figure 1 A second slide rail 230 is arranged in the middle Z direction, and the second slide rail 230 is provided with a slider. The matching connection mode of the slider and the second slide rail 230 is the same as the matching mode of the slider and the first slide rail 190 in the above-mentioned embodiment 2. Similarly, the sliding and braking of the slider on the second slide rail 230 are realized. The slider of the second slide rail 230 is provided with a sensor mounting bar 220, so that the third sensor is fixedly mounted on the sensor mounting bar 220. The sensor mounting bar 220 is used to guide the third sensor to the middle position of the end surface corresponding to the operating bed to accurately detect the longitudinal translation movement of the operating bed; at the same time, the third displacement sensor 210 is connected to the control unit 170, so that the longitudinal translation information of the operating bed detected by the third displacement sensor 210 is transmitted back to the control system to display and record the inspection results.
[0104] The specific implementation method of the longitudinal translation detection of the above-mentioned operating table is: by controlling the slider on the second slide rail 230 to move up and down, the third displacement sensor 210 is aligned with the middle position of the end surface of the operating table top, and then the operating table is controlled to perform a longitudinal translation action along the Y direction, so that the longitudinal translation distance of the operating table can be measured.
[0105] Similarly, the fourth displacement sensor 280 provided in this embodiment is installed on the inner side of the frame 100 and corresponds to the side of the operating table, and is used to check the lateral translation of the operating table; preferably, a displacement sensor 280 is provided on the side of the frame 100 along the vertical direction (i.e. Figure 1The third slide rail 270 is arranged in the middle Z direction, and the third slide rail 270 also has a slider. The matching connection mode of the slider and the third slide rail 270 is the same as the matching mode of the slider and the first slide rail 190 in the above-mentioned embodiment 2. Similarly, the sliding and braking of the slider on the third slide rail 270 are realized. The fourth displacement sensor 280 is installed on the slider of the third slide rail 270; at the same time, the fourth displacement sensor 280 is connected to the control unit 170, so that the lateral translation information of the operating table detected by the fourth displacement sensor 280 is transmitted back to the control system to display and record the inspection results.
[0106] On the other hand, this embodiment also provides a method for checking the translation of an operating table, comprising the following steps:
[0107] After the control water tank 130 is lifted to the top of the operating table inspection device, the operating table top is controlled to move longitudinally or transversely by the control unit 170;
[0108] Then, the longitudinal translation distance of the operating table is measured by the third displacement sensor 210, or the lateral translation distance of the operating table is measured by the fourth displacement sensor 280;
[0109] Finally, the obtained translation distance is compared with the set operating table translation distance to complete the operating table translation inspection.
[0110] The specific implementation method of the lateral translation detection of the above-mentioned operating table is as follows: by controlling the slider on the third slide rail 270 to move up and down, the fourth displacement sensor 280 is aligned with the side of the operating table top, and then the operating table is controlled to perform a lateral translation action along the X direction, the lateral translation distance of the operating table can be measured, so as to automatically detect the lateral translation distance and the longitudinal translation distance of the operating table.
[0111] To sum up, the operating table inspection device of the present invention can effectively solve the problem of the difficulty of existing operating table performance inspection methods, and has a simple structure, convenient operation, safety and reliability, can realize automatic and intelligent detection, liberates manual labor, improves the reliability and credibility of the test, has good application prospects and promotion value, and is suitable for promotion and application.
[0112] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An operating table inspection device, characterized in that: include a frame capable of accommodating an operating table; A water tank, the water tank is located inside the frame and corresponds to the top of the operating table, and the water tank is equipped with a water inlet and a water outlet; A lifting mechanism, the lifting mechanism is connected to the water tank and is arranged on the top of the frame, and is used to drive the water tank to move up and down in the vertical direction; the lifting mechanism is provided with a tension sensor for checking the weight of the water tank; An X-direction displacement sensor, wherein the X-direction displacement sensor comprises at least two first displacement sensors arranged along the width direction of the operating table, the first displacement sensors being mounted on the frame and used to detect the roll angle of the operating table; A Y-direction displacement sensor, wherein the Y-direction displacement sensor comprises at least two second displacement sensors arranged along the length direction of the operating table, the second displacement sensors being mounted on the frame and used to detect the flipping angle of the operating table; A control unit, wherein the lifting mechanism, the tension sensor, the first displacement sensor and the second position sensor are respectively connected to the control unit; and the control unit is connected to the operating table control module by signal; The lifting mechanism includes electric hoists installed at both ends of the top of the frame and a pulley assembly installed in the middle of the top of the frame. Both electric hoists are connected to the control unit to control the synchronous start of the two electric hoists. The electric hoists are equipped with a steel wire rope so that the steel wire rope passes through the pulley assembly and is connected to the water tank. The tension sensor is installed on the steel wire rope. A first solenoid valve is arranged at the drain port of the water tank, and a second solenoid valve is arranged at the water inlet of the water tank. The first solenoid valve and the second solenoid valve are respectively connected to the control unit so that the water filling amount and the water discharge amount of the water tank can be controlled by the control unit.
2. The operating table inspection device according to claim 1, characterized in that: The pulley assembly includes four fixed pulleys, which are movably mounted on the frame above the water tank, so that the steel wire rope extending from each electric hoist to the top of the water tank is forked into two branch steel wire ropes, and the branch steel wire ropes are extended to both sides, bypass the corresponding fixed pulleys and are connected to the lifting ears on the water tank.
3. The operating table inspection device according to claim 2, characterized in that: The steel wire ropes extending from the two electric hoists and the corresponding branch steel wire ropes branched out are arranged in layers and staggered in an upper and lower manner; and the hanging points of the four branch steel wire ropes on the water tank are evenly distributed.
4. The operating table inspection device according to claim 3, characterized in that: The tension sensor is installed at the fork of the wire rope, so that the tension exerted on the two branch wire ropes after each wire rope is forked is gathered on the corresponding tension sensor.
5. The operating table inspection device according to claim 1, characterized in that: It also includes a rotating link mechanism, wherein the second displacement sensor is installed on the inner side of the frame through the rotating link mechanism, and the rotating link mechanism is rotatably connected to the inner side wall of the frame, so that the second displacement sensor is in a storage state and a test state through the rotating link mechanism; The rotating connecting rod mechanism includes a pair of connecting rods arranged in parallel and a first slide rail installed between the two connecting rods. The second displacement sensor is installed on the first slide rail. The connecting rod is rotatably connected to the side of the frame and can be rotated to the top of the operating bed to drive the first slide rail extending along the length direction of the operating bed to be located above the operating bed.
6. The operating table inspection device according to claim 5, characterized in that: The first slide rail is provided with a slider slidably connected thereto, and the second displacement sensor is installed on the slider so that the second displacement sensor can be slidably connected to the first slide rail; the slider is provided with a brake handle so that when the slider slides along the first slide rail to a set position, the brake handle is rotated to lock the slider on the first slide rail, thereby completing the braking between the slider and the first slide rail.
7. The operating table inspection device according to claim 1, characterized in that: It also includes a third displacement sensor, which is installed on the inner side of the frame and corresponds to the end face of the operating bed, and is used to check the longitudinal translation movement of the operating bed; it also includes a fourth displacement sensor, which is installed on the inner side of the frame and corresponds to the side face of the operating bed, and is used to check the lateral translation movement of the operating bed; the third displacement sensor and the fourth displacement sensor are respectively connected to the control unit.
8. A method for testing the performance of an operating table, characterized in that: The inspection is performed using the operating table inspection device as described in any one of claims 1 to 7, wherein the inspection method includes an operating table load-bearing inspection method, an operating table tilt angle inspection method, an operating table flip angle inspection method, and an operating table translation inspection method; in The operating table load-bearing test method includes the following steps: First, the control unit controls the lifting mechanism to start, and lifts the water tank to the top of the operating table inspection device. Push the operating table into the center of the operating table inspection device; Then input the test load-bearing weight G into the control unit, and then fill water into the water tank; When the weight of the water tank reaches the set test weight G, the control unit controls the lifting mechanism to drive the water tank to move downward in the vertical direction so that the water tank is placed on the operating table, and then the control unit controls the lifting of the operating table to perform a load-bearing test on the operating table; After the load-bearing test is completed, the control unit controls the lifting mechanism to drive the water tank to move upward in the vertical direction, drain the water in the water tank, and control the water tank to be lifted to the top of the operating table inspection device; Repeat the above steps of the operating table load-bearing test method to complete the operating table fatigue test; The method for testing the tilt angle of the operating table includes the following steps: Firstly, the control water tank is lifted to the top of the operating bed inspection device, and then the operating bed is tilted by the control unit; Then, the vertical displacement of two positions of the operating table in the width direction before and after the tilting movement is measured by the first displacement sensor, and the tilt angle β of the operating table is calculated in combination with the distance between the two first displacement sensors; Finally, the obtained tilt angle β is compared with the set tilt angle of the operating table to complete the tilt angle test of the operating table; The method for testing the flip angle of the operating table includes the following steps: Firstly, the control water tank is lifted to the top of the operating table inspection device, and then the operating table is turned over by the control unit; Then, the vertical displacement of two positions of the operating table in the length direction before and after the flipping movement is measured by the second displacement sensor, and the flipping angle c of the operating table is calculated in combination with the distance between the two second displacement sensors; Finally, the obtained flip angle c is compared with the set flip angle of the operating table to complete the flip angle test of the operating table; The operating table translation test method includes the following steps: First, the control water tank is lifted to the top of the operating table inspection device, and then the operating table top is controlled to move longitudinally or transversely by the control unit; Then, the longitudinal translation distance of the operating table is measured by a third displacement sensor, or the lateral translation distance of the operating table is measured by a fourth displacement sensor; Finally, the obtained translation distance is compared with the set operating table translation distance to complete the operating table translation inspection.
Citation Information
Patent Citations
Operating table inspection device
CN212321095U