A partition buffer bin

By designing a partition buffer silo, the silo baffle mechanism and partition lifting mechanism are used to realize the automatic feeding of partition plates, the problem of matching partition storage and robotic suction positions in the prior art is solved, and the packing efficiency and safety are improved.

CN112193869BActive Publication Date: 2025-06-13ZHEJIANG HOPING MACHINERY
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Patent Information

Application Number
CN202011199032.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-31
Publication Date
2025-06-13
Estimated Expiration
2040-10-31

AI Technical Summary

Technical Problem

The prior art cannot realize automated packing, resulting in matching problems between partition storage and robotic suction positions, affecting packing efficiency and safety.

Method used

A partition buffer silo is designed. By installing two rows of silo bar mechanisms and partition lifting mechanisms on the silo rack, the synchronization belt and synchronization wheel are used to realize automatic lifting and adjustment of the partition to ensure that the uppermost partition is always in the manipulator suction position.

Benefits of technology

It realizes automatic feeding of partitions, improves packing efficiency, avoids safety hazards of manual operation, and solves the problem of shutdown of the original packing machine, significantly increasing the production efficiency of the equipment.

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Abstract

The present invention innovatively provides a partition cache silo that can feed materials to a manipulator. This partition cache silo includes a silo frame, which is characterized in that: two rows of left and right silo fence mechanisms are installed on the silo frame, each row of silo fence mechanisms includes two front and rear silo fence assemblies, each silo fence assembly includes a silo fence and a material dragging plate installed on the silo fence, and a partition lifting mechanism is provided between the front and rear silo fence assemblies of each row of silo fence mechanisms, and the partition lifting mechanism includes a synchronous belt and two synchronous wheels, the synchronous belt is wound around the synchronous wheels, and a lifting sheet is provided on the synchronous belt, and the synchronous wheels are connected to a lifting power source that drives the synchronous wheels to rotate. As the partitions of this partition cache silo are continuously sucked by the manipulator, the partitions in the silo can be gradually lifted by the partition lifting mechanism, thereby ensuring that the top partition in the silo is always in the manipulator suction position.
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Description

Technical Field

[0001] The invention relates to a medicine box packing device, in particular to a silo used in the device for storing partitions. Background Art

[0002] Generally, cartons (such as medicine boxes or other small cartons) are packed into cartons after being bundled. Currently, the bundling of cartons is completed by a carton bundling machine, and then the cartons are packed manually. In order to realize automatic cartoning, the applicant has designed a fully automatic carton packing equipment. One of the processes of the fully automatic carton packing equipment is to send partitions into the carton, which can separate multiple layers of cartons. The partitions need to be sent into the carton by a robot. As they are continuously moved, the stacked partitions will gradually decrease and the height will gradually decrease. The silo for storing the partitions needs to ensure that the top partition is always in the suction position of the robot so that the robot can suck it. There is currently no such silo for storing partitions on the market. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention innovatively provides a partition buffer silo that can supply materials to a robot.

[0004] This partition cache silo includes a silo frame, and is characterized in that: two rows of silo fence mechanisms are installed on the silo frame, each row of silo fence mechanisms includes two front and rear silo fence components, each silo fence component includes a silo fence and a material dragging plate installed on the silo fence, and a partition lifting mechanism is provided between the front and rear silo fence components of each row of silo fence mechanisms, and the partition lifting mechanism includes a synchronous belt and two synchronous wheels, the synchronous belt is wound around the synchronous wheels, a lifting plate is provided on the synchronous belt, and the synchronous wheels are transmission-connected to a lifting power source that drives the synchronous wheels to rotate.

[0005] Two left and right support frames are installed on the silo frame, the left row of silo fence mechanisms and the left partition lifting mechanism are installed on the left support frame, and the right row of silo fence mechanisms and the right partition lifting mechanism are installed on the right support frame. The support frames are installed on the silo frame so as to be movable and adjustable left and right.

[0006] The silo frame is provided with a plurality of first pin holes along the left-right direction, and the support frame is provided with a first spring pin which can be inserted into the first pin hole.

[0007] The support frame is provided with a sliding shaft, and the silo fence assembly and the partition lifting mechanism are both arranged on the sliding shaft of the support frame so as to be movable forward and backward and adjustable.

[0008] The support frame is provided with a plurality of second pin holes along the front-to-back direction, and the silo fence of the silo fence assembly is provided with a second spring pin which can be inserted into the second pin holes.

[0009] A plurality of third pin holes are provided on the support frame in the front-rear direction, and a third spring pin that can be inserted into the third pin hole is provided on the partition lifting mechanism.

[0010] A spline sliding seat is provided on the support frame. A first bevel gear and a second bevel gear are rotatably installed on the spline sliding seat. The first bevel gear and the second bevel gear are meshed. The first bevel gear is sleeved on a first spline shaft, the second bevel gear is sleeved on a second spline shaft, a synchronous pulley of the partition lifting mechanism is sleeved and connected to the second spline shaft, and the first spline shaft is in transmission connection with a lifting power source.

[0011] Guardrails are rotatably provided on the bin fences of the bin fence components on the outermost sides of the left and right sides, and the guardrails are in transmission connection with a guardrail power source for driving the guardrails to rotate.

[0012] This partition buffer bin is installed in a frame. A protective door is installed on the frame. A sensor capable of sensing the opening of the protective door is installed on the frame or the protective door. The sensor is connected to a control system, and the control system controls the operation of the guardrail power source.

[0013] According to a partition buffer bin provided by the present invention, as the partition is continuously sucked by the manipulator, the partition in the bin can be gradually lifted by the partition lifting mechanism, so as to ensure that the topmost partition in the bin is always in the position where the manipulator sucks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present invention;

[0015] Figure 2 is an internal structural diagram of the present invention;

[0016] Figure 3 is a schematic structural diagram of the bin fence mechanism in a row on the left side;

[0017] Figure 4 is a schematic structural diagram of the bin fence mechanism in a row on the right side;

[0018] Figure 5 is a front view of the partition lifting mechanism;

[0019] Figure 6 is a top view of the partition lifting mechanism;

[0020] Figure 7 is a usage scenario diagram of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] As Figure 1 shown, this partition buffer bin includes a bin rack 1, as Figure 2As shown, the silo frame 1 is equipped with two rows of silo fence mechanisms, each row of silo fence mechanisms includes two front and rear silo fence components 2, each silo fence component 2 includes a silo fence 20 and a material dragging plate 21 installed on the silo fence 20, as shown in FIG. Figure 2 As shown, after a stack of partitions A enters the silo, it reaches the four drag plates 21 of the four silo fence assemblies 2. In order to gradually lift the placed partitions A upwards, as shown in FIG. Figure 3 or Figure 4 As shown, the present invention is provided with a partition lifting mechanism 3 between the front and rear two silo fence assemblies 2 of each row of silo fence mechanisms. Figure 5 and Figure 6 As shown, the partition lifting mechanism 3 includes a synchronous belt 30 and two synchronous wheels (the synchronous wheels are not shown in the figure), the synchronous belt 30 is wound around the synchronous wheels, and a lifting piece 31 is provided on the synchronous belt 30, and the synchronous wheels are connected to the lifting power source 33 that drives the synchronous wheels to rotate. When the partition A is placed, the lifting power source 33 drives the synchronous belt 30 to rotate, so that the lifting piece on the synchronous belt 30 lifts the partition A from the bottom. Every time the robot takes a piece, the lifting piece 31 lifts the partition A to the height of the thickness of a partition. In this way, it can be ensured that the top partition in the silo is always in the robot suction position. The partition cache silo of this structure effectively avoids the problem of personnel operation safety when the cartoner is running inside and the robot sucks the partition because the manual discharge space is designed at the bottom of the silo. At the same time, it solves the problem of time waste caused by the shutdown of the cartoner when placing the partition because the safety of the operator must be guaranteed. Therefore, configuring this partition buffer silo can significantly increase the production efficiency of the equipment and ensure the linkage reliability of the front and rear equipment and the case packing machine.

[0022] The lengths of the partitions A are different. In order to store partitions of different lengths, the present invention installs two left and right support frames 4 on the silo frame 1. Figure 3 As shown, the left row of bin fence mechanisms and the left partition lifting mechanism 3 are installed on the left support frame 4, as shown in FIG. Figure 4 As shown, the right row of silo fence mechanisms and the right partition lifting mechanism are installed on the right support frame, and the support frame 4 is installed on the silo frame 1 so as to be movable and adjustable left and right. As long as one of the support frames 1 is moved left and right (the other does not move as a reference), the support frame 1 can move the silo fence mechanism and the partition lifting mechanism 3 on this side, so that the spacing between the left and right rows of silo fence mechanisms changes, and the partition lifting mechanism 3 is also the same, thereby meeting the storage of partitions A of different lengths.

[0023] For convenient adjustment, a plurality of first pin holes 10 are provided on the bin rack 1 in the left-right direction, and a first spring pin 44 that can be inserted into the first pin holes 10 is provided on the support frame 4. After the position of the support frame 4 is adjusted, it is very convenient to adjust by simply inserting the first spring pin 44 into the first pin holes 10.

[0024] The widths of the partition plates A are different. To accommodate the storage of partition plates with different widths, a sliding shaft 41 is provided on the support frame 4, and both the bin railing assembly 2 and the partition plate lifting mechanism 3 are arranged on the sliding shaft 41 of the support frame 4 so as to be movable back and forth for adjustment. With this structure, by simultaneously moving the bin railing assembly 2 and the partition plate lifting mechanism 3 back and forth to adjust their front and rear positions, the storage of partition plates A with different lengths and widths can be satisfied.

[0025] Similarly for convenient adjustment, as Figure 3 shown, a plurality of second pin holes 43 are provided on the support frame 4 in the front-rear direction, and a second spring pin 22 that can be inserted into the second pin holes 43 is provided on the bin railing 20 of the bin railing assembly 2. After the position of the bin railing assembly 2 is adjusted, it is very convenient to adjust by simply inserting the second spring pin 22 into the second pin holes 43.

[0026] And for convenient adjustment of the partition plate lifting mechanism 3, as Figure 4 shown, a plurality of third pin holes 45 are provided on the support frame 4 in the front-rear direction, and a third spring pin 34 that can be inserted into the third pin holes 45 is provided on the partition plate lifting mechanism 3. After the position of the partition plate lifting mechanism 3 is adjusted, it is very convenient to adjust by simply inserting the third spring pin 34 into the third pin holes 45.

[0027] Since the partition plate lifting mechanism 3 needs to be driven and at the same time can be adjusted to move back and forth and left and right, as Figure 5 and Figure 6 shown, a first bevel gear 36 and a second bevel gear 37 are rotatably installed on a spline slide base 46 on the support frame 4. The first bevel gear 36 and the second bevel gear 37 are meshed. The first bevel gear 36 is sleeved on a first spline shaft 35 (spline connection), the second bevel gear 37 is connected to a second spline shaft 32 (fixed connection), the synchronous pulley of the partition plate lifting mechanism 3 is sleeved and connected to the second spline shaft 32 (spline connection), and the first spline shaft 35 is in transmission connection with the lifting power source 33. During operation, the lifting power source 33 drives the first spline shaft 35 to rotate. The first spline shaft 35 drives the second spline shaft 32 to rotate through the first bevel gear 36 and the second bevel gear 37, and the second spline shaft 32 drives the synchronous pulley of the partition plate lifting mechanism 3 to rotate, thus driving the synchronous belt 30 to rotate. As Figure 6As shown, when adjusting left and right, the first bevel gear 36 on the spline slide 46 can move left and right on the first spline shaft 35, so that the support frame 4 can achieve left and right movement adjustment, and the partition lifting mechanism 3 can also achieve left and right movement adjustment. When adjusting forward and backward, the synchronous wheel can move forward and backward on the second spline shaft 32, so that the partition lifting mechanism 3 can also achieve forward and backward movement adjustment.

[0028] like Figure 2 As shown, the silo fences 20 of the silo fence assemblies 2 on the left and right sides can be rotatably provided with guardrails 25, and the guardrails 25 are connected to the guardrail power source 26 for driving the guardrails 25 to rotate. The left and right guardrails 25 can be opened or closed by the drive of the guardrail power source 26. Figure 2 As shown, when the guardrail 25 is opened, the operator can put an extra stack of partitions into the silo from the side to replenish the partitions; after the partitions are replenished, the guardrail 25 is closed, and the guardrail 25 can act on the partition A from the side, so that the partition A in the silo can be stacked neatly to ensure that the robot arm can accurately pick up the partition and put it into the carton.

[0029] Finally, it is worth mentioning that Figure 7 As shown, the partition buffer silo is installed in the frame 6, and the frame 6 is equipped with a protective door 7, and the frame 6 or the protective door 7 is equipped with a sensor 8 that can sense the opening and closing of the protective door 7. The sensor 8 is connected to the control system, and the control system controls the guardrail power source 26 to work. When the protective door 7 is opened, the sensor 8 senses it, and the sensor 8 transmits a signal to the control system, and the control system controls the guardrail power source 26 to operate, so that the guardrail 25 automatically opens, and the operator can put an extra stack of partitions into the silo from the side; when the protective door 7 is closed, the control system controls the guardrail power source 26 to operate, and the guardrail 25 automatically closes. In this way, the convenience of manually placing partitions can be greatly improved, and the labor intensity of manual labor can be saved to the maximum extent.

Claims

1. A partition buffer silo, comprising a silo frame (1), Features: The silo frame (1) is provided with two rows of silo fence mechanisms, each row of which includes two front and rear silo fence assemblies (2), each silo fence assembly (2) includes a silo fence (20) and a material dragging plate (21) mounted on the silo fence (20), a partition lifting mechanism (3) is provided between the front and rear silo fence assemblies (2) of each row of silo fence mechanisms, the partition lifting mechanism (3) includes a synchronous belt (30) and two synchronous wheels, the synchronous belt (30) is wound around the synchronous wheels, a lifting sheet (31) is provided on the synchronous belt (30), and the synchronous wheels are in driving connection with a lifting power source (33) that drives the synchronous wheels to rotate; the silo frame (1) is provided with two left and right supporting members, each row of which includes two supporting members (31) and a lifting sheet (31) that drives the synchronous wheels to rotate; A support frame (4) is provided, a row of silo fence mechanisms on the left and a partition lifting mechanism on the left are mounted on the left support frame (4), a row of silo fence mechanisms on the right and a partition lifting mechanism on the right are mounted on the right support frame, and the support frame (4) is mounted on the silo frame (1) so as to be movable leftward and rightward; a sliding shaft (41) is provided on the support frame (4), and the silo fence assembly (2) and the partition lifting mechanism (3) are both movable forward and backward and adjustable on the sliding shaft (41) of the support frame (4); and guardrails (25) are rotatably provided on the silo fences (20) of the silo fence assemblies (2) on the left and right outer sides, and the guardrails (25) are drivingly connected to a guardrail power source (26) for driving the guardrails (25) to rotate.

2. A partition buffer silo according to claim 1, Features: The silo frame (1) is provided with a plurality of first pin holes (10) along the left-right direction, and the support frame (4) is provided with a first spring pin (44) that can be inserted into the first pin hole (10).

3. A partition buffer silo according to claim 1, Features: The support frame (4) is provided with a plurality of second pin holes (43) along the front-rear direction, and the silo fence (20) of the silo fence assembly (2) is provided with a second spring pin (22) which can be inserted into the second pin hole (43).

4. A partition buffer silo according to claim 1, Features: The support frame (4) is provided with a plurality of third pin holes (45) along the front-to-back direction, and the partition lifting mechanism (3) is provided with a third spring pin (34) which can be inserted into the third pin hole (45).

5. A partition buffer silo according to claim 1, Features: The support frame (4) is provided with a spline slide (46), and a first bevel gear (36) and a second bevel gear (37) are rotatably mounted on the spline slide (46), the first bevel gear (36) and the second bevel gear (37) are meshed, the first bevel gear (36) is sleeved on the first spline shaft (35), the second bevel gear (37) is connected to the second spline shaft (32), the synchronous wheel of the partition lifting mechanism (3) is sleeved on the second spline shaft (32), and the first spline shaft (35) is drivingly connected to the lifting power source (33).

6. A partition buffer bin according to claim 1, characterized in that: The partition buffer bin is installed in a frame (6), a protective door (7) is installed on the frame (6), and a sensor (8) capable of sensing the opening of the protective door is installed on the frame (6) or the protective door (7). The sensor (8) is connected to a control system, and the control system controls the operation of the guardrail power source (26).

Citation Information

Patent Citations

  • Jacking and feeding device for thin plate parts of multiple specifications

    CN108946123A

  • Punching and sorting assembly line, sorting machine and stacking assembly of sorting machine

    CN210450686U

  • Partition plate temporary storage bin

    CN213678995U