A Hough loose-block air filter tube mold

The Hough loose-block air filter tube mold addresses demolding challenges by using adjustable half blocks and a mold core to separate ribs, enabling efficient demolding and processing of air filter intake pipes with complex geometries.

CN112519127BActive Publication Date: 2024-12-20ANHUI NINGGUGO ZHONGDING MOLD MFG CO LTD
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Patent Information

Application Number
CN202011347916.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-26
Publication Date
2024-12-20
Estimated Expiration
2040-11-26

AI Technical Summary

Technical Problem

The high degree of distortion and presence of vertical and horizontal ribs in air filter intake pipes complicate mold parting and product demolding, particularly due to negative pressure during engine operation.

Method used

A Hough loose-block air filter tube mold is designed with an upper and lower mold, adjustable half blocks, and a mold core, allowing for separation of transverse ribs during demolding by dividing the mold into half blocks that fall apart, reducing tool extension length and enhancing tool rigidity.

Benefits of technology

Facilitates efficient demolding by separating transverse ribs from the product, reducing the risk of tearing and enabling processing with standard machine tools, while ensuring resistance to negative pressure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention proposes a Huff movable block air filter tube mold, comprising an upper mold, a lower mold, a first Huff block, a second Huff block and a mold core, wherein: the upper mold comprises an upper pad and an upper mold plate installed at the bottom of the upper pad, a gate is provided on the upper pad, a gate sleeve is installed in the gate, and an upper mold cavity is provided at the bottom of the upper mold plate; the lower mold comprises a lower pad and a lower mold plate installed at the top of the lower pad, the lower mold plate is located below the upper mold plate, and a lower mold cavity is provided at the top of the lower mold plate relative to the upper mold cavity; the first Huff block and the second Huff block are relatively installed at the top of the lower pad and located on one side of the lower mold plate, the distance between the first Huff block and the second Huff block is adjustable, the first Huff block is provided with a first mold cavity on the side close to the second Huff block, and the second Huff block is provided with a second mold cavity on the side close to the first Huff block. The present invention ensures that the air filter tube mold is smoothly molded and the product is convenient to demold; it is convenient to manufacture the mold and reduces the cost of mold manufacturing.
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Description

Technical Field

[0001] The invention relates to the technical field of molds, in particular to a Hough loose-block air filter tube mold. Background Art

[0002] like Figure 1 As shown, the air filter intake pipe is a connecting hose between the automobile throttle and the air filter, and is the air intake channel of the engine. Due to the different layouts of automobile engines of various brands and models, the degree of distortion of the air filter intake pipe is different. The air filter intake pipe has a high degree of distortion, and the two turns present three-dimensional distortion in space, which complicates the mold parting. When the engine is working and inhaling air, the intake pipe is in a negative pressure state. In order to ensure that the air filter intake pipe has enough resistance to negative pressure and is not sucked flat, the outer wall of the air pipe is covered with vertical and horizontal ribs. These ribs bring inconvenience to mold processing and product demolding. Summary of the invention

[0003] Based on the technical problems existing in the background technology, the present invention proposes a Hough loose-block air filter tube mold.

[0004] The present invention provides a Huff movable block air filter tube mold, comprising an upper mold, a lower mold, a first Huff block, a second Huff block and a mold core, wherein:

[0005] The upper mold includes an upper pad and an upper mold plate installed at the bottom end of the upper pad, a gate is opened on the upper pad, a gate sleeve is installed in the gate, and an upper mold cavity is opened at the bottom end of the upper mold plate;

[0006] The lower mold includes a lower pad and a lower mold plate installed on the top of the lower pad, the lower mold plate is located below the upper mold plate, and a lower mold cavity is opened at the top of the lower mold plate relative to the upper mold cavity;

[0007] The first half block and the second half block are relatively installed on the top of the lower pad and located on one side of the lower template, the distance between the first half block and the second half block is adjustable, the first half block is provided with a first mold cavity on a side close to the second half block, and the second half block is provided with a second mold cavity on a side close to the first half block;

[0008] In the mold closing state, the upper mold cavity, the lower mold cavity, the first mold cavity, and the second mold cavity cooperate to form a molding cavity, and the mold core is assembled in the molding cavity.

[0009] Preferably, a guide rail is installed at the top of the lower pad located on one side of the lower template, the first half block and the second half block are both slidably mounted on the guide rail, and the first half block and the second half block are respectively mounted with a first handle and a second handle.

[0010] Preferably, an inclined block cooperating with the first half block and the second half block is provided at the bottom end of the upper template.

[0011] Preferably, the mold core includes a mold core A and a mold core B, the mold core A is arranged between the upper mold plate and the lower mold plate, and the mold core B is arranged between the first half block and the second half block.

[0012] Preferably, the lower template is provided with an inclined surface cooperating with the first half block and the second half block.

[0013] Preferably, it also includes a lifting template, which is connected to the lower pad via positioning pins, and a plug that can be extended into the molding cavity is installed on the lifting template.

[0014] The present invention provides a half block air filter tube mold, which is divided into a first half block and a second half block. When the mold is opened, the upper and lower molds are opened, and the first half block and the second half block fall together with the lower mold, and then the first half block and the second half block are separated, so that the transverse ribs on the product are separated from the first half block and the second half block, and the transverse ribs no longer hinder the demoulding of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the air filter intake pipe structure proposed by the present invention;

[0016] Figure 2 This is a structural schematic diagram of a Hough loose-block air filter tube mold proposed by the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the middle and upper template of a Hough loose-block air filter tube mold proposed by the present invention;

[0018] Figure 4 This is a schematic diagram of the structure of the middle and lower templates of a Hough loose-block air filter tube mold proposed by the present invention;

[0019] Figure 5 A schematic structural diagram of a first half block and a second half block of a half block air filter tube mold proposed by the present invention;

[0020] Figure 6 This is a schematic diagram of the assembly structure of a mold core and a lower mold of a Hough loose-block air filter tube mold proposed by the present invention;

[0021] Figure 7 The present invention provides a schematic diagram of the core structure of a Hough live-block air filter tube mold. DETAILED DESCRIPTION

[0022] Reference Figure 2-Figure 7 The present invention provides a half block air filter tube mold, comprising an upper mold, a lower mold, a first half block 1, a second half block 2 and a mold core, wherein:

[0023] The upper mold includes an upper pad 3 and an upper mold plate 4 installed at the bottom end of the upper pad 3 . A gate is provided on the upper pad 3 , a gate sleeve 5 is installed in the gate, and an upper mold cavity 6 is provided at the bottom end of the upper mold plate 4 .

[0024] The lower mold includes a lower pad 7 and a lower mold plate 8 installed on the top of the lower pad 7. The lower mold plate 8 is located below the upper mold plate 4, and a lower mold cavity 9 is formed at the top of the lower mold plate 8 relative to the upper mold cavity 6.

[0025] The first half block 1 and the second half block 2 are relatively installed on the top of the lower pad 7 and located on the side of the lower template 8. The distance between the first half block 1 and the second half block 2 is adjustable. The first half block 1 is provided with a first mold cavity 10 on the side close to the second half block 2, and the second half block 2 is provided with a second mold cavity 11 on the side close to the first half block 1.

[0026] In the mold closing state, the upper mold cavity 6, the lower mold cavity 9, the first mold cavity 10, and the second mold cavity 11 cooperate to form a molding cavity, and the mold core is assembled in the molding cavity.

[0027] When the mold of the present invention is opened, the upper and lower molds are opened, and the first half block 1 and the second half block 2 fall together with the lower mold, and then the first half block 1 and the second half block 2 are separated, so that the upper transverse ribs of the product are separated from the first half block 1 and the second half block 2, and the transverse ribs no longer hinder the demoulding of the product. Although the rubber product demoulding product has elastic concession, due to the high air tube ribs and the thick product wall thickness of generally 2.5-5mm, if the first half block 1 and the second half block 2 are not taken out of the mold by force, the root of the product ribs is easy to be torn, and the product is scrapped.

[0028] The present invention has a first half block 1 and a second half block 2, so that the actual depth of the upper mold cavity is greatly reduced, and the cavity mouth space is enlarged, so that the cavity and the matching part can be processed by five axes, that is, the machining tool axis can be tilted, which greatly reduces the extension length of the tool clamping, enhances the tool rigidity, and ensures that the qualified size is processed. The cavity of the half part can be placed horizontally for processing, and the depth of the first cavity 10 and the second cavity 11 is only about 40, which can be processed by an ordinary three-axis machine tool.

[0029] In this embodiment, a guide rail 12 is installed at the top of the lower pad 7 on one side of the lower template 8, and the first half block 1 and the second half block 2 are both slidably installed on the guide rail 12. The first half block 1 and the second half block 2 are respectively installed with a first handle 13 and a second handle 14.

[0030] In a specific embodiment, the bottom of the upper template 4 is provided with an inclined block 15 that cooperates with the first half block 1 and the second half block 2. The lower template 8 is provided with an inclined surface 16 that cooperates with the first half block 1 and the second half block 2. The upper template 4 cooperates with the first half block 1 and the second half block 2 on all sides with inclined surfaces, and the lower template 8 cooperates with the first half block 1 and the second half block 2 with inclined surfaces. The press moves up and down and the inclined block generates a horizontal force component, the first half block 1 and the second half block 2 are squeezed and pressed tightly, and the first half block 1 and the second half block 2 are also positioned and clamped on the left and right under the action of the upper and lower mold inclined surfaces, so that the mold forms a tight and closed cavity.

[0031] In a specific embodiment, the mold core includes a mold core A and a mold core B. The mold core A is arranged between the upper mold plate 4 and the lower mold plate 8 , and the mold core B is arranged between the first half block 1 and the second half block 2 .

[0032] In a specific embodiment, a lifting template 17 is further included. The lifting template 17 is connected to the lower pad 7 through positioning pins. A plug 18 that can extend into the molding cavity is installed on the lifting template 17.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A Hough loose-block air filter tube mold, characterized in that: It comprises an upper mold, a lower mold, a first half block (1), a second half block (2) and a mold core, wherein: The upper mold comprises an upper pad (3) and an upper mold plate (4) mounted on the bottom end of the upper pad (3); a gate is provided on the upper pad (3), a gate sleeve (5) is installed in the gate, and an upper mold cavity (6) is provided at the bottom end of the upper mold plate (4); The lower mold comprises a lower pad (7) and a lower mold plate (8) mounted on the top of the lower pad (7); the lower mold plate (8) is located below the upper mold plate (4); and a lower mold cavity (9) is provided at the top of the lower mold plate (8) at a position opposite to the upper mold cavity (6); The first half block (1) and the second half block (2) are relatively mounted on the top of the lower pad (7) and located on one side of the lower template (8); the distance between the first half block (1) and the second half block (2) is adjustable; a first mold cavity (10) is provided on a side of the first half block (1) close to the second half block (2); and a second mold cavity (11) is provided on a side of the second half block (2) close to the first half block (1); In the mold closing state, the upper mold cavity (6), the lower mold cavity (9), the first mold cavity (10), and the second mold cavity (11) cooperate to form a molding cavity, and the mold core is assembled in the molding cavity; A guide rail (12) is installed at the top of the lower pad (7) at a position on one side of the lower template (8); the first half block (1) and the second half block (2) are both slidably mounted on the guide rail (12); and the first half block (1) and the second half block (2) are respectively mounted with a first handle (13) and a second handle (14); The bottom end of the upper template (4) is provided with an inclined block (15) that cooperates with the first half block (1) and the second half block (2); The mold core comprises a mold core A and a mold core B, the mold core A is arranged between the upper mold plate (4) and the lower mold plate (8), and the mold core B is arranged between the first half block (1) and the second half block (2); The lower template (8) is provided with an inclined surface (16) that cooperates with the first half block (1) and the second half block (2); It also includes a lifting template (17), which is connected to the lower pad (7) via a positioning pin (19), and a plug (18) that can extend into the molding cavity is installed on the lifting template (17).