An automatic curtain coater for the production of patterned coating boards

By designing a motor-driven crank rocker mechanism and an eccentric roller tightening mechanism in the automatic shower machine, the problems of uneven discharge and slow raw material casting speed in the prior art are solved, and a more uniform spraying and faster raw material casting speed are achieved, ensuring the flatness of the product surface.

CN112916306BActive Publication Date: 2025-06-27GUANGDONG XIONGSU ENVIRONMENTAL PROTECTION BOARD IND CO LTD
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Patent Information

Application Number
CN202110306520.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-23
Publication Date
2025-06-27
Estimated Expiration
2041-03-23

AI Technical Summary

Technical Problem

The existing automatic curtain shower machine for pattern coating board production has uneven and slow problems in the discharge and raw material casting speed, which affects the surface flatness after the product is formed.

Method used

An automatic curtain machine is designed including a base plate, a frame, a motor drive shaft, a friction roller, a conveyor belt and a tightening mechanism. The third motor drives the cam to rotate, and forms a crank rocker mechanism to drive the cloth pipe to move back and forth to ensure that the spray head is evenly sprayed. At the same time, the eccentric roller and the tightening mechanism are used to maintain the vibration of the conveyor belt and increase the raw material casting speed.

Benefits of technology

The uniformity of the discharge mechanism and the casting speed of the raw material are improved, ensuring the surface flatness after the product is formed.

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Abstract

The present invention discloses an automatic curtain coater for the production of patterned coating plates, which includes a bottom plate. A frame is welded on the bottom plate, and a first motor is fixedly installed on the frame. A drive shaft is provided on the first motor, and the drive shaft is rotatably connected within the frame. A friction roller is welded to one end of the drive shaft away from the first motor, and a conveyor belt is sleeved on the friction roller. A tightening mechanism is provided on the conveyor belt. Side plates are welded on the bottom plate, and a second motor is fixedly installed on the side plates. A support shaft is provided on the second motor, and the support shaft is rotatably connected within the side plates. An eccentric roller is welded to one end of the support shaft away from the second motor, and the surface of the eccentric roller contacts the conveyor belt. The present invention relates to an automatic curtain coater for the production of patterned coating plates, which has the characteristics of uniform discharging of the discharging mechanism and fast raw material casting speed.
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Description

Technical Field

[0001] The present invention belongs to the technical field of coating board processing, and specifically relates to an automatic curtain coater for the production of patterned coating boards. Background Art

[0002] With the development of modern industry, coating boards are widely used in industries such as architectural decoration, transportation, furniture, and household appliances. The prospect of coating boards is becoming increasingly broad, and the requirements for their varieties, colors, and quality are getting higher and higher. Currently, the development and application of patterned coating boards are developing rapidly and are relatively mature. Patterned coating boards such as imitation wood grain coating boards, imitation marble coating boards, and imitation granite coating boards that can pass for real ones have been developed. During the production process of patterned coating boards, an automatic curtain coater is required for coating.

[0003] In the prior art, when the automatic curtain coater for the production of patterned coating boards is in use, the discharging mechanism discharges unevenly. At the same time, the flow rate of the raw material on the conveyor belt is slow, which affects the flatness of the surface of the product after molding. Therefore, the prior art needs to be improved. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic curtain coater for the production of patterned coating boards to solve the problems mentioned in the background art.

[0005] To solve the above problems, the present invention provides a technical solution:

[0006] An automatic curtain coater for the production of patterned coating boards, including a bottom plate, a frame is welded on the bottom plate, a first motor is fixedly installed on the frame, a driving shaft is arranged on the first motor, the driving shaft is rotatably connected in the frame, a friction roller is welded at one end of the driving shaft away from the first motor, a conveyor belt is sleeved on the friction roller, a tightening mechanism is arranged on the conveyor belt, a side plate is welded on the bottom plate, a second motor is fixedly installed on the side plate, a support shaft is arranged on the second motor, the support shaft is rotatably connected in the side plate, and an eccentric roller is welded at one end of the support shaft away from the second motor, and the surface of the eccentric roller contacts the conveyor belt.

[0007] Preferably, a connecting shaft is welded at one end of the friction roller away from the driving shaft, and the connecting shaft is rotatably connected in the frame.

[0008] Preferably, the tightening mechanism includes a guide frame, a conveyor belt is slidably connected inside the guide frame, a convex block is welded on the guide frame, the convex block contacts the conveyor belt, a sleeve is welded on the guide frame, a threaded rod is slidably sleeved at one end of the sleeve away from the guide frame, a stop block is welded at one end of the threaded rod located inside the sleeve, the stop block is slidably connected with the sleeve, a spring is arranged outside the threaded rod, one end of the spring contacts the sleeve, the other end of the spring contacts the stop block, a connecting sleeve is threadedly connected to the outside of the threaded rod away from the guide frame, there are two threaded rods, and the two threaded rods are symmetrically distributed inside the connecting sleeve, two handles are welded on the outside of the connecting sleeve, and the two handles are symmetrically distributed on the side wall of the connecting sleeve.

[0009] Preferably, a third motor is fixedly installed on the frame, a rotating shaft is arranged on the third motor, a rotating shaft is rotatably connected inside the frame, a square block is welded at one end of the rotating shaft away from the third motor, a cam is clamped outside the square block, a square groove is opened inside the cam, the square block is clamped inside the square groove, a receiving groove is opened on the cam, a limiting pin is slidably sleeved inside the receiving groove, a guide rod is welded inside the frame, two limiting rings are threadedly connected to the guide rod, the two limiting rings are symmetrically distributed on the guide rod, a guide sleeve is slidably sleeved on the guide rod, and a connecting pipe is welded on the outside of the guide sleeve.

[0010] Preferably, a limiting pin is threadedly connected inside the square block, the limiting pin contacts the cam, and the cam contacts the rotating shaft.

[0011] Preferably, a feed pipe is fixedly sleeved inside the frame, the feed pipe is made of flexible hose material, the side wall of the connecting pipe is fixedly sleeved with a feed pipe, a cloth pipe is arranged at the lower end of the connecting pipe, a plurality of nozzles are arranged on the cloth pipe, the plurality of nozzles are evenly distributed on the cloth pipe, a connecting rod is hinged on the side wall of the guide sleeve, a limiting plate is welded at one end of the connecting rod away from the guide sleeve, a support cylinder is slidably sleeved outside the limiting plate, a compression spring is arranged inside the support cylinder, a cylinder cover is threadedly connected to the support cylinder, a connecting rod is slidably connected inside the cylinder cover, a support pin is welded on the support cylinder, and a cam is rotatably connected outside the support pin.

[0012] Preferably, one end of the compression spring contacts the limiting plate, and the other end of the compression spring contacts the support cylinder.

[0013] Preferably, a support groove is opened on the cam, and the support pin is rotatably connected inside the support groove.

[0014] The beneficial effects of the present invention are as follows: The present invention relates to an automatic curtain coater for the production of patterned coating boards, which has the characteristics of uniform discharging of the discharging mechanism and fast raw material casting speed. In specific use, compared with the traditional automatic curtain coater for the production of patterned coating boards, the automatic curtain coater for the production of patterned coating boards of the present invention has the following two beneficial effects:

[0015] First, by arranging a third motor on the frame, the third motor drives the cam to rotate. The cam and the support cylinder form a crank-rocker mechanism to drive the guide sleeve to slide, and then drive the cloth pipe to reciprocate, making the spraying of the nozzle more uniform. At the same time, by arranging a limit ring outside the guide rod and a compression spring in the support cylinder, the compression spring is arranged to enable the connecting rod to stretch in the support cylinder, and the maximum stroke of the guide sleeve can be limited by adjusting the position of the limit ring, so that the device can coat plates of different widths.

[0016] Second, by arranging a tightening mechanism on the conveyor belt, a spring is arranged on the tightening mechanism, and the relative position between the two guide frames can be adjusted by rotating the connecting sleeve on the tightening mechanism, so that the conveyor belt is tensioned to avoid slipping. At the same time, the eccentric roller is driven to rotate by the second motor, so that the eccentric roller and the conveyor belt are in periodic contact, and cooperate with the spring on the tightening mechanism to keep the conveyor belt vibrating. Through the vibration of the conveyor belt, the raw material casting speed on the conveyor belt is accelerated, ensuring the flatness of the surface of the product after molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] For ease of explanation, the present invention will be described in detail by the following specific embodiments and accompanying drawings.

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is of the present invention Figure 1 schematic diagram of the structure of the frame;

[0020] Figure 3 is of the present invention Figure 1 partial top view cross-sectional view;

[0021] Figure 4 is of the present invention Figure 1 schematic diagram of the tensioning mechanism in;

[0022] Figure 5 is of the present invention Figure 2 cross-sectional view of the support cylinder in;

[0023] Figure 6 is of the present invention Figure 3 enlarged view at A in;

[0024] In the figure: 1, bottom plate; 2, frame; 3, first motor; 4, drive shaft; 5, friction roller; 51, connecting shaft; 6, conveyor belt; 7, tightening mechanism; 71, guide frame; 72, bump; 73, sleeve; 74, threaded rod; 75, stop block; 76, spring; 77, connecting sleeve; 78, handle; 8, side plate; 9, second motor; 10, support shaft; 11, eccentric roller; 12, third motor; 13, rotating shaft; 14, square block; 15, cam; 16, square groove; 17, accommodating groove; 18, limit pin; 19, guide rod; 20, limit ring; 21, guide sleeve; 22, connecting pipe; 23, feed pipe; 24, cloth pipe; 25, nozzle; 26, connecting rod; 27, limit plate; 28, support cylinder; 29, compression spring; 30, cylinder cover; 31, support pin; 32, support groove. Detailed implementation mode

[0025] As Figures 1-6 shown, the following technical solutions are adopted in this detailed implementation mode:

[0026] Example:

[0027] An automatic curtain coater for producing pattern coating boards includes a bottom plate 1, a frame 2 is welded on the bottom plate 1, a first motor 3 is fixedly installed on the frame 2, a drive shaft 4 is arranged on the first motor 3, the drive shaft 4 is rotatably connected in the frame 2, a friction roller 5 is welded at one end of the drive shaft 4 away from the first motor 3, a conveyor belt 6 is sleeved on the friction roller 5, a tightening mechanism 7 is arranged on the conveyor belt 6, a side plate 8 is welded on the bottom plate 1, a second motor 9 is fixedly installed on the side plate 8, a support shaft 10 is arranged on the second motor 9, the support shaft 10 is rotatably connected in the side plate 8, and an eccentric roller 11 is welded at one end of the support shaft 10 away from the second motor 9, and the surface of the eccentric roller 11 contacts the conveyor belt 6.

[0028] Among them, a connecting shaft 51 is welded at one end of the friction roller 5 away from the drive shaft 4, and the connecting shaft 51 is rotatably connected in the frame 2. By arranging the connecting shaft 51, the friction roller 5 is supported assistantly.

[0029] Among them, the tightening mechanism 7 includes a guide frame 71. A conveyor belt 6 is slidably connected inside the guide frame 71. A convex block 72 is welded on the guide frame 71, and the convex block 72 contacts the conveyor belt 6. A sleeve 73 is welded on the guide frame 71. A threaded rod 74 is slidably sleeved at one end of the sleeve 73 away from the guide frame 71. A stop block 75 is welded at one end of the threaded rod 74 located inside the sleeve 73. The stop block 75 is slidably connected to the sleeve 73. A spring 76 is arranged outside the threaded rod 74. One end of the spring 76 contacts the sleeve 73, and the other end of the spring 76 contacts the stop block 75. A connecting sleeve 77 is threadedly connected to the outside of the end of the threaded rod 74 away from the guide frame 71. There are two threaded rods 74, and the two threaded rods 74 are symmetrically distributed inside the connecting sleeve 77. Two handles 78 are welded on the outside of the connecting sleeve 77, and the two handles 78 are symmetrically distributed on the side wall of the connecting sleeve 77. By arranging the above mechanism, the conveyor belt 6 is tensioned.

[0030] Among them, a third motor 12 is fixedly installed on the frame 2. A rotating shaft 13 is arranged on the third motor 12. The rotating shaft 13 is rotatably connected inside the frame 2. A square block 14 is welded at one end of the rotating shaft 13 away from the third motor 12. A cam 15 is clamped on the outside of the square block 14. A square groove 16 is opened inside the cam 15, and the square block 14 is clamped inside the square groove 16. A receiving groove 17 is opened on the cam 15. A limiting nail 18 is slidably sleeved inside the receiving groove 17. A guide rod 19 is welded inside the frame 2. Two limiting rings 20 are threadedly connected to the guide rod 19, and the two limiting rings 20 are symmetrically distributed on the guide rod 19. A guide sleeve 21 is slidably sleeved on the guide rod 19. A connecting pipe 22 is welded on the outside of the guide sleeve 21. By arranging the above mechanism, the third motor can drive the cam 15 to rotate.

[0031] Among them, a limiting nail 18 is threadedly connected inside the square block 14, and the limiting nail 18 contacts the cam 15. The cam 15 contacts the rotating shaft 13. By arranging the above mechanism, the cam 15 is fixed.

[0032] Among them, a feed pipe 23 is fixedly sleeved inside the frame 2. The feed pipe 23 is made of flexible hose material. The side wall of the connecting pipe 22 is fixedly sleeved with the feed pipe 23. A cloth pipe 24 is arranged at the lower end of the connecting pipe 22. A plurality of nozzles 25 are arranged on the cloth pipe 24. The plurality of nozzles 25 are evenly distributed on the cloth pipe 24. A connecting rod 26 is hinged to the side wall of the guide sleeve 21. A limiting plate 27 is welded to the end of the connecting rod 26 far from the guide sleeve 21. A support cylinder 28 is slidably sleeved outside the limiting plate 27. A compression spring 29 is arranged inside the support cylinder 28. A cylinder cover 30 is threadedly connected to the support cylinder 28. The connecting rod 26 is slidably connected inside the cylinder cover 30. A support pin 31 is welded to the support cylinder 28. The support pin 31 is rotatably connected to a cam 15. By providing the above mechanism, the rotation of the cam 15 drives the movement of the guide sleeve 21.

[0033] Among them, one end of the compression spring 29 contacts the limiting plate 27, and the other end of the compression spring 29 contacts the support cylinder 28. By providing the above mechanism, the connecting rod 26 can expand and contract inside the support cylinder 28.

[0034] Among them, a support groove 32 is formed on the cam 15, and the support pin 31 is rotatably connected inside the support groove 32. By providing the support groove 32, the support pin 31 is supported.

[0035] The usage state of the present invention is as follows: during use, the first motor 3 is started, the first motor 3 drives the drive shaft 4 to rotate, the drive shaft 4 drives the friction roller 5 to rotate, the friction roller 5 drives the conveyor belt 6 to move. At the same time, raw materials enter the cloth pipe 24 through the feed pipe 23, and the raw materials in the cloth pipe 24 fall on the conveyor belt 6 through the nozzle 25. The second motor 9 is started, the second motor 9 drives the support shaft 10 to rotate, the support shaft 10 drives the eccentric roller 11 to rotate, the eccentric roller 11 rotates and collides with the conveyor belt 6, causing the conveyor belt 6 to deform. The deformation of the conveyor belt 6 drives the guide frame 71 to move, the movement of the guide frame 71 drives the sleeve 73 to move, and the movement of the sleeve 73 causes the threaded rod 74 to expand and contract in the sleeve 73, thereby compressing the spring 76. When the eccentric roller 11 rotates to not contact the conveyor belt 6, the spring 76 resets, causing the conveyor belt 6 to vibrate. Through the vibration of the conveyor belt 6, the casting speed of the raw materials on the conveyor belt 6 is accelerated, ensuring the flatness of the surface of the product after molding. At the same time, the third motor 12 is started, the third motor 12 drives the rotating shaft 13 to rotate, the rotating shaft 13 drives the square block 14 to rotate, the square block 14 drives the cam 15 to rotate, and the cam 15 and the support cylinder 28 form a crank-rocker mechanism to drive the guide sleeve 21 to slide through the connecting rod 26, thereby driving the cloth pipe 24 to reciprocate, making the spraying of the nozzle 25 more uniform. At the same time, by arranging a limit ring 20 outside the guide rod 19 and a compression spring 29 in the support cylinder 28, the compression spring 29 enables the connecting rod 26 to expand and contract in the support cylinder 28. By adjusting the position of the limit ring 20, the maximum stroke of the guide sleeve 21 can be limited, enabling the device to coat plates of different widths.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic curtain coater for the production of patterned coating plates, comprising a bottom plate (1), characterized in that: A frame (2) is welded on the bottom plate (1). A first motor (3) is fixedly installed on the frame (2). A drive shaft (4) is arranged on the first motor (3). The drive shaft (4) is rotatably connected in the frame (2). A friction roller (5) is welded to one end of the drive shaft (4) away from the first motor (3). A conveyor belt (6) is sleeved on the friction roller (5). A tightening mechanism (7) is arranged on the conveyor belt (6). A side plate (8) is welded on the bottom plate (1). A second motor (9) is fixedly installed on the side plate (8). A support shaft (10) is arranged on the second motor (9). The support shaft (10) is rotatably connected in the side plate (8). An eccentric roller (11) is welded to one end of the support shaft (10) away from the second motor (9). The surface of the eccentric roller (11) contacts the conveyor belt (6); The tightening mechanism (7) includes a guide frame (71). The conveyor belt (6) is slidably connected in the guide frame (71). A convex block (72) is welded on the guide frame (71). The convex block (72) contacts the conveyor belt (6). A sleeve (73) is welded on the guide frame (71). A threaded rod (74) is slidably sleeved on one end of the sleeve (73) away from the guide frame (71). A stop block (75) is welded to one end of the threaded rod (74) located in the sleeve (73). The stop block (75) is slidably connected to the sleeve (73). A spring (76) is arranged on the outer side of the threaded rod (74). One end of the spring (76) contacts the sleeve (73). The other end of the spring (76) contacts the stop block (75). A connecting sleeve (77) is threadedly connected to the outer side of the threaded rod (74) away from the guide frame (71). There are two threaded rods (74). The two threaded rods (74) are symmetrically distributed in the connecting sleeve (77). Two handles (78) are welded on the outer side of the connecting sleeve (77). The two handles (78) are symmetrically distributed on the side wall of the connecting sleeve (77).

2. The automatic curtain coater for the production of patterned coating boards according to claim 1, characterized in that: A connecting shaft (51) is welded to one end of the friction roller (5) away from the drive shaft (4). The connecting shaft (51) is rotatably connected in the frame (2).

3. The automatic curtain coater for the production of pattern coating boards according to claim 1, wherein: A third motor (12) is fixedly installed on the frame (2). A rotating shaft (13) is provided on the third motor (12). The rotating shaft (13) is rotatably connected within the frame (2). A square block (14) is welded to the end of the rotating shaft (13) away from the third motor (12). A cam (15) is clamped on the outer side of the square block (14). A square groove (16) is formed in the cam (15). The square block (14) is clamped within the square groove (16). A receiving groove (17) is formed in the cam (15). A limit pin (18) is slidably sleeved within the receiving groove (17). A guide rod (19) is welded within the frame (2). Two limit rings (20) are threadedly connected to the guide rod (19). The two limit rings (20) are symmetrically distributed on the guide rod (19). A guide sleeve (21) is slidably sleeved on the guide rod (19). A connecting pipe (22) is welded to the outer side of the guide sleeve (21).

4. The automatic curtain coater for producing pattern coating plates according to claim 3, characterized in that: A limit pin (18) is threadedly connected within the square block (14). The limit pin (18) contacts the cam (15). The cam (15) contacts the rotating shaft (13).

5. The automatic curtain coater for producing pattern coating plates according to claim 3, wherein: A feed pipe (23) is fixedly sleeved within the frame (2). The feed pipe (23) is made of flexible hose material. The side wall of the connecting pipe (22) is fixedly sleeved with the feed pipe (23). A cloth pipe (24) is provided at the lower end of the connecting pipe (22). A plurality of spray heads (25) are provided on the cloth pipe (24). The plurality of spray heads (25) are evenly distributed on the cloth pipe (24). A connecting rod (26) is hinged to the side wall of the guide sleeve (21). A limit plate (27) is welded to the end of the connecting rod (26) away from the guide sleeve (21). A support cylinder (28) is slidably sleeved on the outer side of the limit plate (27). A compression spring (29) is provided inside the support cylinder (28). A cylinder cover (30) is threadedly connected to the support cylinder (28). The connecting rod (26) is slidably connected within the cylinder cover (30). A support pin (31) is welded to the support cylinder (28). The cam (15) is rotatably connected to the outer side of the support pin (31).

6. The automatic curtain coater for producing patterned coating plates according to claim 5, characterized in that: One end of the compression spring (29) contacts the limit plate (27). The other end of the compression spring (29) contacts the support cylinder (28).

7. An automatic curtain coater for the production of a patterned coating board according to claim 5, characterized in that: A support groove (32) is formed in the cam (15). The support pin (31) is rotatably connected within the support groove (32).

Citation Information

Patent Citations

  • Automatic curtain coating machine for patterned coated plate production

    CN215088436U