A fully automatic high-speed production line for metal packaging cans
Through the fully automatic high-speed full-process production line, the fully automated production of metal packaging cans is realized, which solves the problem of imperfect equipment configuration in the existing technology and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202110398025.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2041-04-14
AI Technical Summary
Existing technology cannot complete the entire production of metal packaging cans in one go, and the equipment configuration is imperfect, affecting production efficiency and product quality.
A fully automatic, high-speed, and complete production line for metal packaging cans is designed, including a frame, a conveying mechanism, multiple workstations, and a lifting mechanism. The multiple workstations sequentially complete the processes of rolling and flanging the metal can body, adding a bottom plate, flipping, expanding, welding handle ears, installing handles, and applying anti-rust paint. Combined with sensors and control circuits, precise positioning and automated transportation are achieved.
It realizes the full automation of the production of metal packaging cans, improves production efficiency and product quality, ensures the roundness and welding quality of the flange of the top mouth of the can body, simplifies the work station structure, and improves the automation level and operation speed of the equipment.
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Figure CN112975438B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to equipment for manufacturing metal packaging cans, in particular to a full-automatic high-speed full-process manufacturing production line for metal packaging cans. Background Art
[0002] The metal packaging can of the present invention is a factory packaging can with an open top and a handle installed. The handle can be a metal handle or a plastic handle.
[0003] The fully automatic high-speed production equipment of metal packaging cans currently available includes a fully automatic high-speed production method and equipment for a metal packaging can body, as disclosed in Chinese Patent No. 201410585660.0 previously applied for by the present applicant, wherein the equipment includes a frame and a conveying mechanism installed on the frame, a first station mechanism for rolling and flanging the bottom edge of the metal can body tube, a second station mechanism for adding a metal can bottom plate to the bottom edge of the metal can body tube to form the metal can body, a third station mechanism for turning the metal can body over, a fourth station mechanism for expanding the can wall of the metal can body into a form having a certain outward inclination, a fifth station mechanism for rolling and flanging the top edge of the metal can body, and a station mechanism for processing an overlapping limit on the upper part of the metal can body. The sixth station mechanism is a mechanism for forming a positioning ring and rolling the top edge of the metal can body outward. The first station mechanism is composed of a first station lifting mechanism at the bottom and a first station rolling and flanging mechanism at the top. The second station mechanism is composed of a second station lifting mechanism at the bottom and a bottom loading mechanism at the top. The third station mechanism is composed of a metal can body flipping mechanism. The fourth station mechanism is composed of a fourth station lifting mechanism at the bottom and a cone expansion mechanism at the top. The fifth station mechanism is composed of a fifth station lifting mechanism at the bottom and a fifth station rolling and flanging mechanism at the top. The sixth station mechanism is composed of a sixth station lifting mechanism at the bottom, a limiting ring forming mechanism at the top, and a sixth station rolling and flanging mechanism at the top. However, this solution can only produce the body of a metal packaging can and cannot complete the entire process of producing a metal packaging can in one go. In addition, the equipment configuration is not very complete, which affects production efficiency and product quality.
[0004] The currently available fully automatic high-speed production equipment for metal handles of metal packaging cans includes a fully automatic high-speed production method and equipment for metal handles of metal packaging cans disclosed in Chinese Patent No. 201410180246.1 previously applied by the present applicant, wherein the equipment includes a frame and a metal packaging can body conveying mechanism, a metal handle making mechanism, a capping mechanism and a riveting hammer mechanism installed on the frame, wherein the metal packaging can body conveying mechanism is arranged longitudinally, the metal handle making mechanism is arranged first transversely and then longitudinally, and the metal handle making mechanism consists of a feeding mechanism, a metal strip straightening mechanism, and a metal strip straightening mechanism. The system consists of a first workstation, a second workstation that cuts the metal strip into a lifting handle and forms the first bend at the end of the lifting handle, and a third workstation that performs shaping and stamping on the lifting handle except for the end. The metal packaging can body conveying mechanism and the metal handle production mechanism intersect at the third workstation. The capping mechanism is located above the metal packaging can body installation position at the third workstation. Two rivet hammer mechanisms are located on either side of the metal packaging can body installation position at the third workstation, with their rivet hammers facing the first bend at the end of the lifting handle. However, this solution only allows for the production of metal handles and their installation on the metal packaging can body; it cannot complete the entire metal packaging can production process in one go. Furthermore, the equipment configuration is not fully integrated, which affects production efficiency and product quality. Summary of the Invention
[0005] In order to overcome the problems existing in the prior art such as the inability to complete the entire production of metal packaging cans in one go, the low level of equipment configuration, and the impact on production efficiency and product quality, the purpose of the present invention is to provide an improved fully automatic, high-speed, full-process production line for metal packaging cans that can overcome the defects of the prior art.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic high-speed full-process production line for metal packaging cans, including a frame and a conveying mechanism, a production station mechanism, a lifting mechanism, and an electric control box installed on the frame, wherein the production station mechanism includes a first station mechanism arranged in sequence along the conveying path of the conveying mechanism for rolling and flanging the bottom edge of the metal can body tube, a second station mechanism for adding a bottom plate to the bottom edge of the metal can body tube to form the metal can body, a third station mechanism for turning the metal can body over, a fourth station mechanism for expanding the can wall of the metal can body into a can with a certain outward inclination, and a fifth station mechanism for rolling and flanging the top edge of the metal can body into a small round roll. a mechanism for continuously rolling and flanging the small round roll of the top edge of the metal can body into a large round roll; a sixth station mechanism for expanding the reinforcement and overlapping limit ribs on the upper tank wall of the metal can body; an eighth station mechanism for welding the handle ears on both sides of the upper tank wall of the metal can body; a ninth station mechanism for making the handles and installing the handles in the handle ears on both sides of the metal can body; a tenth station mechanism for applying anti-rust paint to the welding points of the handle ears on the metal can body; the lifting mechanism has several parts, which are respectively arranged on the first station mechanism, the second station mechanism, the fourth station mechanism, the fifth station mechanism, the sixth station mechanism, the seventh station mechanism, the eighth station mechanism, the ninth station mechanism and the tenth station mechanism. Below the workstation mechanism, the electric control box is slidably engaged on the slide rail on the front of the frame that spans the position of the production workstation mechanism; on the conveying path of the conveying mechanism, between the seventh workstation mechanism and the sixth workstation mechanism, a first rotation positioning mechanism is provided to position the longitudinal weld position of the metal can body, and through cooperation with the sensor and control circuit that monitors the weld position of the metal can body, the longitudinal weld on each metal can body is located in the middle of an expansion template of the seventh workstation mechanism before it enters the seventh workstation mechanism for expansion; on the conveying path of the conveying mechanism, between the eighth workstation mechanism and the seventh workstation mechanism, a second rotation positioning mechanism is provided to position the longitudinal weld position of the metal can body The second rotation positioning mechanism is provided with a rotating tray for placing the metal can body and a driving mechanism for driving the rotating tray to rotate. By cooperating with the sensor and the control circuit for monitoring the weld position of the metal can body, the longitudinal weld of each metal can body entering the eighth station mechanism for welding the handle ear is in the center position; the conveying mechanism adopts a transporting mechanism, and the transporting mechanism is provided with left and right clamping frames and a driving mechanism for driving the left and right clamping frames to perform a transporting action of reciprocating motion back and forth and a clamping action of a left and right opening and closing cyclic motion, so as to gradually transport the metal can bodies at different production station mechanism positions forward together and gradually change the different processing stations of the metal can body.
[0007] The first rotation positioning mechanism of the above technical solution can be provided with a rotating tray for placing the metal can body and a driving mechanism for driving the rotating tray to rotate. The first rotation positioning mechanism can ensure that the longitudinal weld after expansion does not protrude excessively from the can wall of the metal can body.
[0008] The further implementation structure of the conveying mechanism described in the above technical solution can refer to the conveying mechanism of a metal can making equipment disclosed in Chinese Patent No. 201120268767.4 of the applicant, but the conveying mechanism of the present invention is not limited to this structure.
[0009] The conveying mechanism described in the above technical solution can be provided with a metal can body input mechanism in front of the first station mechanism, and a metal packaging can output mechanism behind the tenth station mechanism.
[0010] The metal can body input mechanism or the metal packaging can output mechanism described in the above technical solution can both adopt a chain conveying mechanism or a belt conveying mechanism.
[0011] In the above technical solution, the rolling and flanging of the first station mechanism, the rolling and flanging and fastening of the second station mechanism during the installation of the base plate, the rolling and flanging of the fifth station mechanism, and the rolling and flanging of the sixth station mechanism can all utilize a multi-roller rolling mechanism to progressively roll and bend the bottom rim, the base plate edge, and the top rim of the metal can body, respectively. The implementation structures of the first, second, fifth, and sixth station mechanisms can refer to the metal sheet hemming device disclosed in the prior art Chinese Patent No. 201220581815.X, but the first, second, fifth, and sixth station mechanisms of the present invention are not limited to such structures.
[0012] The third station mechanism described in the above technical solution may include a clamping mechanism for clamping the metal can body and a rotation mechanism for driving the clamping mechanism to flip. Further implementations of the third station mechanism may refer to the prior art Chinese Patent No. 201520603457.1, which discloses a 180-degree rotation device for a drum. However, the third station mechanism described in the present invention is not limited to this structure.
[0013] The fourth and seventh station mechanisms described in the above technical solution can each be equipped with a plurality of expansion templates arranged longitudinally in a circle and an expansion drive mechanism for driving the expansion templates to expand outward or retract inward. Further implementation structures of the fourth and seventh station mechanisms can refer to the expansion cone device for metal packaging container forming equipment disclosed in the applicant's Chinese Patent No. 201720591017.8, but the fourth and seventh station mechanisms described in the present invention are not limited to this structure.
[0014] The eighth station mechanism described in the above technical solution can be equipped with a double-head spot welding mechanism and a handle ear conveying mechanism. Further implementation of the eighth station mechanism can refer to the welding mechanism of a fully automatic high-speed double-head spot welding machine disclosed in Chinese Patent No. 201320086657.5 of the present applicant, but the eighth station mechanism of the present invention is not limited to this structure.
[0015] The ninth station mechanism described in the above technical solution may include a metal handle production mechanism and a rivet hammer mechanism for attaching the metal handle to the handle lug. Further implementations of the ninth station mechanism may refer to the fully automatic high-speed production equipment for metal handles for metal packaging cans disclosed in Chinese Patent No. 201320086657.5 of the present applicant, but the ninth station mechanism of the present invention is not limited to this configuration.
[0016] The tenth station mechanism described in the above technical solution may be equipped with an applicator head, an applicator head drive mechanism, and an anti-rust paint liquid supply mechanism. Further implementations of the tenth station mechanism may refer to the applicant's Chinese patent No. 202010783665.X, which discloses a pad printing re-coating device for a metal packaging container manufacturing process. However, the tenth station mechanism described in the present invention is not limited to this structure.
[0017] The lifting mechanism described in the above technical solution may include a lifting rod that moves up and down and a lifting rod driving mechanism, with a metal can body tray disposed on the top of the lifting rod. Further implementations of the lifting mechanism may refer to the can-lifting mechanism of a metal can manufacturing device disclosed in Chinese Patent No. 201120261893.7 of the present applicant, but the lifting mechanism of the present invention is not limited to this structure.
[0018] The first station mechanism of the above-mentioned technical solution may be equipped with a rolling mechanism for partially reducing the diameter of the metal can body. This rolling mechanism may utilize a multi-roller rolling mechanism to progressively roll the portion of the metal can body to be reduced, thereby reducing the local diameter of the metal can body. Further implementations of the rolling mechanism may also refer to the prior art metal sheet hemming device disclosed in Chinese Patent No. 201220581815.X, but the rolling mechanism described in the present invention is not limited to this structure.
[0019] The so-called small round roll and large round roll in the above technical solution are for comparison between the two, not for a certain size.
[0020] The beneficial effects of the present invention are: first, one production line equipment can complete the whole process of making metal packaging cans at one time, the equipment configuration is very complete, and the degree of automation is high, which greatly improves the production efficiency of metal packaging cans and effectively improves the product quality; second, the flanging of the top mouth edge of the metal can body is divided into two steps: the fifth station mechanism for flanging the edge into a small round roll and the sixth station mechanism for flanging the edge into a large round roll, which can effectively improve the flanging roundness and flanging quality of the top mouth edge of the metal can body; third, there are several lifting mechanisms, which are respectively arranged at the first station mechanism, the second station mechanism, the fourth station mechanism, the fifth station mechanism, the sixth station mechanism, the seventh station mechanism, the eighth station mechanism, Below the ninth and tenth station mechanisms, the metal can body tube or the metal can body is lifted up and fitted onto the station mechanism for processing, instead of the downward processing of the production station mechanism, thereby effectively simplifying the structure of the production station mechanism; fourthly, the electric control box is slidably fitted on the slide rail across the position of the production station mechanism on the front of the frame, which greatly facilitates the operator to set, debug and monitor the actual operation of each production station; fifthly, this production line that can complete the entire production of metal packaging cans at one time is not available in the existing technology, and its degree of automation and high operating speed are greatly improved compared with other equipment, and the beneficial effects it produces are very obvious.
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front schematic diagram of an embodiment of the present invention.
[0023] Figure 2 yes Figure 1 A schematic diagram of an embodiment of a rotation positioning mechanism.
[0024] Figure 3 yes Figure 1 A schematic diagram of an embodiment of a conveying mechanism.
[0025] Figure 4 yes Figure 1 A schematic diagram of an embodiment of a first multi-roller rolling mechanism.
[0026] Figure 5 yes Figure 1 A schematic diagram of an embodiment of a clamping mechanism and a driving mechanism thereof.
[0027] Figure 6 yes Figure 1 A schematic diagram of an embodiment of an expansion template and its driving mechanism.
[0028] Figure 7 yes Figure 1A schematic diagram of an embodiment of a double-head spot welding mechanism and a handle ear conveying mechanism.
[0029] Figure 8 yes Figure 1 A schematic diagram of an embodiment of a metal handle making mechanism and a rivet hammer mechanism.
[0030] Figure 9 yes Figure 1 A schematic diagram of an embodiment of a lifting mechanism.
[0031] Figure 10 yes Figure 1 A schematic diagram of an embodiment of a second multi-roller rolling mechanism.
[0032] In the figure: 1. frame; 2. conveying mechanism; 3. production station mechanism; 4. lifting mechanism; 5. electric control box; 6. first station mechanism; 7. second station mechanism; 8. third station mechanism; 9. fourth station mechanism; 10. fifth station mechanism; 11. sixth station mechanism; 12. seventh station mechanism; 13. eighth station mechanism; 14. ninth station mechanism; 15. tenth station mechanism; 16, 17, 18, 19, 20, 21, 22, 23 and 24. lifting mechanism; 25. slide rail; 26. rotating tray; 27. driving mechanism; 28. sensor and control circuit; 29. left clamping frame; 30. right clamping frame; 31. driving mechanism for transporting action with back-and-forth reciprocating motion; 32. driving mechanism for clamping and placing action with left-right opening and closing cyclic motion; 33. metal can body input mechanism; 34. metal packaging can output mechanism Mechanism; 35. First multi-roller rolling mechanism; 36. Rotating frame; 37. Roller; 38. Rotating drive; 39. Progressive drive; 40. Clamping mechanism; 41. Driving mechanism; 42. Expansion template; 43. Expansion drive mechanism; 44. Left spot welding mechanism; 45. Right spot welding mechanism; 46 and 47. Handle ears conveying mechanism one by one; 48. Metal handle making mechanism; 49. Rivet hammer mechanism; 50. Lifting rod; 51. Lifting rod driving mechanism; 52. Metal can body tray; 53. Second multi-roller rolling mechanism; 54. Rotating frame; 55. Roller; 56. Rotating drive; 57. Progressive drive. DETAILED DESCRIPTION
[0033] Reference Figures 1 to 10The fully automatic high-speed full-process production line of the metal packaging can is characterized by comprising a frame 1 and a conveying mechanism 2, a production station mechanism 3, a lifting mechanism 4, and an electric control box 5 installed on the frame 1. The production station mechanism 3 comprises a first station mechanism 6 for rolling and flanging the bottom edge of the metal can body tube, a second station mechanism 7 for adding a bottom plate to the bottom edge of the metal can body tube to form the metal can body, a third station mechanism 8 for turning the metal can body over, and a third station mechanism 9 for rolling and flanging the metal can body. The fourth station mechanism 9 expands the can wall to have a certain outward inclination; the fifth station mechanism 10 rolls and flanges the top edge of the metal can body into a small round roll; the sixth station mechanism 11 continues to roll and flange the small round roll of the top edge of the metal can body into a large round roll; the seventh station mechanism 12 expands the upper wall of the metal can body to form reinforcement and overlapping limit ribs; the eighth station mechanism 13 welds handle ears on both sides of the upper wall of the metal can body; the metal wire is made into handles and the handles are installed on both sides of the metal can body. The ninth station mechanism 14 in the handle ear and the tenth station mechanism 15 for applying anti-rust paint to the welding point of the handle ear on the metal can body, the lifting mechanism has nine 16, 17, 18, 19, 20, 21, 22, 23 and 24, which are respectively arranged below the first station mechanism 6, the second station mechanism 7, the fourth station mechanism 9, the fifth station mechanism 10, the sixth station mechanism 11, the seventh station mechanism 12, the eighth station mechanism 13, the ninth station mechanism 14 and the tenth station mechanism 15. The electric control box 5 is slidably fitted on the slide rail 25 on the front of the frame 1, which spans the positions of all the production station mechanisms. A first rotation positioning mechanism is provided on the conveying path of the conveying mechanism 2 between the seventh station mechanism 12 and the sixth station mechanism 11 to locate the longitudinal weld position of the metal can body. By cooperating with the sensor and control circuit 28 that monitors the weld position of the metal can body, the longitudinal weld on each metal can body is located in the middle of an expansion template before it enters the seventh station mechanism 12 for expansion.
[0034] The first rotation positioning mechanism is provided with a rotation tray 26 for placing the metal can body and a driving mechanism 27 for driving the rotation tray to rotate. The first rotation positioning mechanism can ensure that the longitudinal weld after expansion does not protrude excessively from the can wall of the metal can body.
[0035] Also like Figure 2As shown, a second rotation positioning mechanism is provided between the eighth station mechanism 13 and the seventh station mechanism 12 on the conveying path of the conveying mechanism 2 to locate the longitudinal weld position of the metal can body. The second rotation positioning mechanism is also provided with a rotating tray 26 for placing the metal can body and a driving mechanism 27 for driving the rotating tray to rotate. By cooperating with the sensor and control circuit 28 for monitoring the weld position of the metal can body, the longitudinal weld on each metal can body entering the eighth station mechanism 13 for welding the handle ear is in the center position.
[0036] like Figure 3 As shown, the conveying mechanism 2 adopts a transporting mechanism, which is provided with a left clamping frame 29, a right clamping frame 30, a driving mechanism 31 for driving the left and right clamping frames 29 and 30 to perform a transporting action of reciprocating motion back and forth, and a driving mechanism 32 for a clamping action of a left and right opening and closing cyclic motion, so as to gradually transport the metal can bodies at different production stations forward together and gradually change the different production stations of the metal can bodies.
[0037] The conveying mechanism 2 is provided with a metal can body input mechanism 33 in front of the first station mechanism 6 and a metal packaging can output mechanism 34 behind the tenth station mechanism 15 .
[0038] The metal can body input mechanism 33 or the metal packaging can output mechanism 34 can both adopt a chain conveying mechanism or a belt conveying mechanism.
[0039] like Figure 4 As shown, the rolled flanging of the first station mechanism 6, the rolled flanging and fastening when the bottom plate is added by the second station mechanism 7, the rolled flanging of the fifth station mechanism 10 and the rolled flanging of the sixth station mechanism 11 all adopt the structure of the first multi-roller rolling mechanism 35 to perform progressive rolling and bending on the bottom rim of the metal can body, the edge of the bottom plate and the top rim of the metal can body. The first multi-roller rolling mechanism 35 is composed of a rotating frame 36, a plurality of rollers 37 that are tilted and rotated and evenly distributed at the same circumferential position on the rotating frame 36, a rotation driver that drives the rotating frame 36 and a progressive driver 39 that drives the rollers 38 to move radially.
[0040] like Figure 5 As shown, the third station mechanism 8 is provided with a clamping mechanism 40 for clamping the metal can body and a driving mechanism 41 for driving the clamping mechanism 40 to flip.
[0041] like Figure 6 As shown, the fourth station mechanism 9 and the seventh station mechanism 12 are both provided with a plurality of expansion templates 42 arranged in a circle longitudinally and an expansion drive mechanism 43 for driving the expansion templates 42 to expand outward or contract inward.
[0042] like Figure 7 As shown, the eighth workstation mechanism is provided with a left spot welding mechanism 44, a right spot welding mechanism 45 and handle ears conveying mechanisms 46, 47 one by one.
[0043] like Figure 8 As shown, the ninth workstation mechanism is provided with a metal handle making mechanism 48 and a rivet hammer mechanism 49 for installing the metal handle into the handle ear.
[0044] The tenth station mechanism is provided with a coating head, a coating head driving mechanism and an anti-rust paint liquid supply mechanism.
[0045] like Figure 9 As shown, the lifting mechanism is provided with a lifting rod 50 that moves up and down and a lifting rod driving mechanism 51 , and a metal can body tray 52 is provided at the top of the lifting rod 50 .
[0046] like Figure 10 As shown, the first workstation mechanism 6 is provided with a local diameter reduction rolling mechanism for the metal can body, and the local diameter reduction rolling mechanism adopts a second multi-roller rolling mechanism 53 to perform progressive rolling and shrinking forming on the portion of the metal can body to be reduced in diameter. The second multi-roller rolling mechanism 53 is composed of a rotating frame 54, a plurality of rollers 55 that rotate and are evenly distributed on a circumferential position of the rotating frame 54, a rotating driver 56 that drives the rotating frame 54, and a progressive driver 57 that drives the rollers 55 to move radially.
[0047] During processing, the metal can body tube is placed on the metal can body tube input mechanism 33 of the conveying mechanism 2, and the conveying mechanism 2 carries the metal can body tube to the first station mechanism 6 and places it on the metal can body tray of the lifting mechanism 16. Then, after the lifting mechanism 16 lifts the metal can body tube, the first multi-roller rolling mechanism 35 of the first station mechanism 6 performs rolling and flanging processing on the bottom edge of the metal can body tube, and at the same time, the second multi-roller rolling mechanism 53 performs local diameter reduction rolling processing on the metal can body tube. After the processing is completed, the lifting mechanism 16 lowers the metal can body tube; then the conveying mechanism 2 carries the metal can body tube to the second station mechanism 7 and places it on the metal can body tray of the lifting mechanism 17. The metal can body is placed on the tray, and then the lifting mechanism 17 raises the metal can body tube, and the second station mechanism sets a bottom plate on the bottom of the metal can body tube, and then rolls and flanging it to form a metal can body. After the processing is completed, the lifting mechanism 17 lowers the metal can body; then the conveying mechanism 2 holds the metal can body and sends it to the third station mechanism 8, and the third station mechanism 8 turns the metal can body 180°; then the conveying mechanism 2 holds the metal can body and sends it to the fourth station mechanism 9, and places it on the metal can body tray of the lifting mechanism 18. Then the lifting mechanism 18 raises the metal can body, and the fourth station mechanism 9 expands the can wall of the metal can body into a certain outward inclination. After the processing is completed, the lifting mechanism 17 The mechanism 18 lowers the metal can body; then the conveying mechanism 2 carries the metal can body to the fifth station mechanism 10, and places it on the metal can body tray of the lifting mechanism 19; then the lifting mechanism 19 raises the metal can body, and the fifth station mechanism 10 rolls and flanging the top edge of the metal can body into a small round roll; after the processing is completed, the lifting mechanism 19 lowers the metal can body; then the conveying mechanism 2 carries the metal can body to the sixth station mechanism 11, and places it on the metal can body tray of the lifting mechanism 20; then the lifting mechanism 20 raises the metal can body, and the sixth station mechanism 11 continues to roll and flanging the small round roll of the top edge of the metal can body into a large round roll; after the processing is completed The lifting mechanism 20 lowers the metal can body; then the conveying mechanism 2 carries the metal can body to the rotating tray 26 of the first rotating positioning mechanism between the sixth station mechanism 11 and the seventh station mechanism 12. By rotating the rotating tray 26, the longitudinal weld of the metal can body is positioned in the middle of an expansion template 42 of the sixth station mechanism 11; then the conveying mechanism 2 carries the metal can body to the seventh station mechanism 12 and places it on the metal can body tray of the lifting mechanism 21. Then, after the lifting mechanism 21 raises the metal can body, the seventh station mechanism 12 expands the upper can wall of the metal can body to form reinforcement and overlapping limit ribs. After the processing is completed, the lifting mechanism 21 lowers the metal can body;Then the conveying mechanism 2 carries the metal can body to the rotating tray 26 of the second rotating positioning mechanism between the seventh station mechanism 12 and the eighth station mechanism 12, and the longitudinal weld of the metal can body is positioned in the center position through the rotation of the rotating tray 26; then the conveying mechanism 2 carries the metal can body to the eighth station mechanism 13, and places it on the metal can body tray of the lifting mechanism 22; then the lifting mechanism 22 lifts the metal can body, and the eighth station mechanism 13 welds the handle ears on both sides of the upper tank wall of the metal can body respectively. After the processing is completed, the lifting mechanism 22 lowers the metal can body; then the conveying mechanism 2 carries the metal can body to the ninth station mechanism 14, and places it on the metal can body tray of the lifting mechanism 23. The metal can body is placed on the can body tray. The lifting mechanism 23 then raises the metal can body, and the ninth station mechanism 14 installs the finished metal handles into the handle ears on both sides of the metal can body. After processing is completed, the lifting mechanism 23 lowers the metal can body. The conveying mechanism 2 then carries the metal can body to the tenth station mechanism 15 and places it on the metal can body tray of the lifting mechanism 24. The lifting mechanism 24 then raises the metal can body, and the tenth station mechanism 15 applies anti-rust paint to the welded areas of the handle ears on the metal can body. After processing is completed, the lifting mechanism 24 lowers the metal can body. The metal packaging can output mechanism 34 of the conveying mechanism 2 then outputs the completed metal packaging cans off the production line. Since the metal can body tubes are continuously placed on the metal can body input mechanism 33 and continuously processed through the above steps, the metal packaging can output mechanism 34 can continuously output finished metal packaging cans.
Claims
1. A fully automatic, high-speed, full-process production line for metal packaging cans, comprising a frame and a conveying mechanism, a production station mechanism, a lifting mechanism, and an electric control box mounted on the frame, characterized by: The manufacturing station mechanism includes a first station mechanism for rolling and flanging the bottom edge of the metal can body tube, which is arranged in sequence along the conveying path of the conveying mechanism; a second station mechanism for adding a bottom plate to the bottom edge of the metal can body tube to form the metal can body; a third station mechanism for turning the metal can body over; a fourth station mechanism for expanding the wall of the metal can body into a can with a certain outward inclination; a fifth station mechanism for rolling and flanging the top edge of the metal can body into a small round roll; a sixth station mechanism for continuing to roll and flanging the small round roll of the top edge of the metal can body into a large round roll; a seventh station mechanism for expanding the upper wall of the metal can body into reinforcement and overlapping limiting ribs; The lifting mechanism comprises a plurality of lifting mechanisms, which are respectively arranged below the first, second, fourth, fifth, sixth, seventh, eighth, ninth and tenth station mechanisms, and the electric control box is slidably matched with a sliding plate on the front of the frame that crosses the position of the making station mechanism. On the rail; on the conveying path of the conveying mechanism, between the seventh station mechanism and the sixth station mechanism, a first rotation positioning mechanism is provided to locate the longitudinal weld position of the metal can body, and through cooperation with the sensor and control circuit that monitors the weld position of the metal can body, before each metal can body enters the seventh station mechanism for expansion, the longitudinal weld thereon is located in the middle of an expansion template of the seventh station mechanism; on the conveying path of the conveying mechanism, between the eighth station mechanism and the seventh station mechanism, a second rotation positioning mechanism is provided to locate the longitudinal weld position of the metal can body, and the second rotation positioning mechanism is provided with a The rotating tray for placing the metal can body and the driving mechanism for driving the rotating tray to rotate cooperate with the sensor and control circuit for monitoring the position of the weld of the metal can body, so that the longitudinal weld of each metal can body entering the eighth station mechanism for welding the handle ear is in the center position; the conveying mechanism adopts a transporting mechanism, and the transporting mechanism is provided with left and right clamping frames and a driving mechanism for driving the left and right clamping frames to perform a transporting action of reciprocating motion back and forth and a clamping action of a left and right opening and closing cyclic motion, so as to gradually transport the metal can bodies at different production station mechanism positions forward together and gradually change the different processing stations of the metal can body.
2. The fully automatic high-speed production line for metal packaging cans according to claim 1 is characterized by: The first rotation and positioning mechanism is provided with a rotation tray for placing the metal can body and a driving mechanism for driving the rotation tray to rotate.
3. The fully automatic high-speed full-process production line for metal packaging cans according to claim 1 or 2, characterized in that The rolling and flanging of the first station mechanism, the rolling and flanging and fastening of the second station mechanism when adding the bottom plate, the rolling and flanging of the fifth station mechanism and the rolling and flanging of the sixth station mechanism all use a multi-roller rolling mechanism to perform progressive rolling and bending on the bottom rim of the metal can body, the edge of the bottom plate and the top rim of the metal can body respectively.
4. The fully automatic high-speed full-process production line for metal packaging cans according to claim 1 or 2, characterized in that The third station mechanism is provided with a clamping mechanism for clamping the metal can body and a driving mechanism for driving the clamping mechanism to turn over.
5. The fully automatic high-speed production line for metal packaging cans according to claim 1 or 2, characterized in that The fourth station mechanism and the seventh station mechanism are both provided with a plurality of expansion templates longitudinally arranged in a circle and an expansion drive mechanism for driving the expansion templates to expand outward or contract inward.
6. The fully automatic high-speed full-process production line for metal packaging cans according to claim 1 or 2, characterized in that The eighth workstation mechanism is provided with a double-head spot welding mechanism and a handle ear one-by-one conveying mechanism.
7. The fully automatic high-speed full-process production line for metal packaging cans according to claim 1 or 2, characterized in that The ninth workstation mechanism is provided with a metal handle making mechanism and a riveting hammer mechanism for installing the metal handle into the handle ear.
8. The fully automatic high-speed production line for metal packaging cans according to claim 1 or 2, characterized in that The tenth station mechanism is provided with a coating head, a coating head driving mechanism and an anti-rust paint liquid supply mechanism.
9. The fully automatic high-speed full-process production line for metal packaging cans according to claim 1 or 2, characterized in that The first station mechanism is provided with a local diameter reduction rolling mechanism for the metal can body, which uses a multi-roller rolling mechanism to progressively roll the portion of the metal can body to be reduced in diameter, thereby reducing the local diameter of the metal can body.
Citation Information
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