A mining bucket rotary lifting device for mining

By designing the mining barrel rotary lifting device for mining, the mobile mechanism, winding mechanism, upper sealing mechanism, cleaning mechanism and lower sealing mechanism are used to realize automatic cleaning and oil-filling lubrication of the wire rope, solving the problems of wear and rust of traditional wire ropes, and improving service life and safety.

CN114368681BActive Publication Date: 2025-04-04GANSU XINZHOU MINING CO LTD
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Patent Information

Application Number
CN202210081695.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-24
Publication Date
2025-04-04
Estimated Expiration
2042-01-24

AI Technical Summary

Technical Problem

In the mining industry, traditional wire ropes have short service life and low safety due to wear and rust problems. They are inconvenient to lubricate manually, making it difficult to clean old oil and new oil cannot be in, affecting the lubrication effect.

Method used

A mining barrel rotary lifting device for mining is designed, including a moving mechanism, a winding mechanism, an upper sealing mechanism, a cleaning mechanism and a lower sealing mechanism. Automatic cleaning and oil filling lubrication of the wire rope is achieved through ultrasonic generation device and a spiral sealing strip.

Benefits of technology

It improves the cleaning and lubrication effect of the wire rope, extends the service life of the wire rope, reduces safety risks, reduces wear and improves the safety of the entire lifting device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a rotary lifting device for a mining bucket for mining, comprising a frame body, a moving mechanism is arranged on the inner side of the frame body, a winding mechanism and a driving mechanism are arranged on the inner side of the frame body, the winding mechanism comprises a steel wire rope, a second motor and a winding shaft, the inner side of the moving mechanism is rotatably connected with the winding shaft, one end of the winding shaft passing through the moving mechanism is connected with the second motor, the second motor is fixedly connected with the moving mechanism, the steel wire rope is wound around the surface of the winding shaft, the steel wire rope passes through the shaft sleeve, an upper sealing mechanism is arranged at the lower end of the shaft sleeve, a cleaning mechanism is arranged below the upper sealing mechanism, a lower sealing mechanism is rotatably connected below the cleaning mechanism, and the lower sealing mechanism is driven to rotate by a transmission mechanism; the invention can ensure that the steel strands of the steel wire rope are separated from each other and expose the inner rope core of the steel wire rope, thereby improving the cleaning and oiling effects of each steel strand and the rope core of the steel wire rope.
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Description

Technical Field

[0001] The invention relates to a lifting device, in particular to a mining bucket rotary crane lifting device for mining, belonging to the technical field of mining bucket rotary crane lifting. Background Art

[0002] The mining industry is an important raw material industry and the main way to obtain existing energy. During the coal mining process, when the coal mine is a vertical shaft, in order to facilitate the lifting and transportation of coal or tools at the bottom of the mine, a wire rope winding and lifting device is usually used to lift the coal or tools. Wire ropes are generally made of steel wire ropes, which are generally composed of multiple steel strands, strands, rope cores, etc. When the wire rope is stretched, bent and twisted, the steel strands and strands have friction and wear on each other. Secondly, water vapor, mineral powder, etc. in the working environment will also cause wear and corrosion of the wire rope. Therefore, in order to improve the service life and safety of the wire rope, the wire rope is generally cleaned and lubricated regularly.

[0003] However, the traditional oiling and lubrication of wire ropes mostly adopts manual oiling, but it is extremely inconvenient to clean the old oil and impurities on the surface and inside of the wire rope during manual oiling. Secondly, the old oil cannot be cleaned out, resulting in the inability of new oil to enter. The added new oil stays on the surface of the wire rope and cannot play a role in lubrication and rust prevention, which seriously affects the safe use of the wire rope and poses a safety risk to the entire lifting device. Summary of the invention

[0004] The purpose of the present invention is to provide a mining bucket rotary lifting device for solving the above-mentioned problems, which is convenient for cleaning the coal mine on the surface of the wire rope, improves the stability of lifting, and reduces the wear of the wire rope.

[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a mining bucket rotary lifting device for mining, comprising a frame body, a moving mechanism is provided on the inner side of the frame body, a winding mechanism and a driving mechanism are provided on the inner side of the frame body, the winding mechanism comprises a wire rope, a second motor and a winding shaft, the inner side of the moving mechanism is rotatably connected with the winding shaft, one end of the winding shaft passing through the moving mechanism is connected with the second motor, the second motor is fixedly connected to the moving mechanism, the wire rope is wound around the surface of the winding shaft, the bottom of the winding shaft is connected to the support plate of the driving mechanism, the support plate is fixedly connected to the moving mechanism, and is located at The inner part of the support plate at the bottom of the wire rope is rotatably connected to the shaft sleeve, the wire rope passes through the shaft sleeve, the surface of the shaft sleeve is sleeved with a secondary gear, a support rod is provided on one side of the shaft sleeve, the support rod is rotatably connected to the support plate, the bottom of the support rod is fixedly connected to the main gear, the main gear and the secondary gear are meshed, the top of the support rod is fixedly connected to the second bevel gear, the axial surface located at the top of the second bevel gear is sleeved with a first bevel gear, the first bevel gear and the second bevel gear are meshed; an upper sealing mechanism is provided at the lower end of the shaft sleeve, a cleaning mechanism is rotatably connected to the lower part of the upper sealing mechanism, and the cleaning mechanism A lower sealing mechanism having the same structure as the upper sealing mechanism is rotatably connected at the bottom, and the lower sealing mechanism is driven to rotate by a transmission mechanism; the upper sealing mechanism comprises an upper outer ring and a lower outer ring, and the upper outer ring and the lower outer ring are movably connected by fixing devices on both sides; an upper inner ring is provided on the inner side of the upper outer ring, and a sealed upper airbag is provided between the upper outer ring and the upper inner ring; a lower inner ring is provided on the inner side of the lower outer ring, and a sealed lower airbag is provided between the lower outer ring and the lower inner ring; the upper airbag and the lower airbag are connected to an external inflation device through a first solenoid valve; a plurality of screws are provided on the inner walls of the upper inner ring and the lower inner ring The spiral sealing strip fixes the upper outer ring and the lower outer ring through the fixing device, and inflates the upper airbag and the lower airbag, and the plurality of spiral sealing strips are respectively inserted into the crotch of the wire rope; the cleaning mechanism includes a cleaning box, and the cleaning box includes a left sealing part and a right sealing part, and the two are movably connected through a connecting device; the left sealing part is provided with a feeding port, and the right sealing part is provided with a feeding port, the side wall of the left sealing part is provided with an ultrasonic generating device, and the side wall of the right sealing part is provided with an ultrasonic receiving device, the wire rope passes through the inner cavity of the cleaning box and the two ends are respectively connected to the upper sealing mechanism and the lower sealing mechanism.

[0006] Preferably, the spiral sealing strip is made of polyurethane, and the number of the spiral sealing strips is equal to the number of the grooves of the steel wire rope and the two correspond one to one.

[0007] Preferably, a sealing groove is provided around the left sealing part of the cleaning box, and a sealing strip corresponding to the sealing groove is provided around the right sealing part. The sealing strip is inserted into the sealing groove and connected through the connecting device. The cleaning box and the upper sealing mechanism and the lower sealing mechanism jointly seal the wire rope.

[0008] Preferably, a feeding tee is provided on the feeding port, one channel of the feeding tee is connected to the cleaning system through the second battery valve; the other channel of the feeding tee is connected to the oil injection system through the third solenoid valve.

[0009] Preferably, a discharge tee is provided on the discharge port, one channel of the discharge tee is connected to the waste liquid recovery system through a fourth battery valve; the other channel of the discharge tee is connected to the lubricating oil recovery system through a fifth solenoid valve.

[0010] Preferably, the cross section of the support rod at the connection between the support plate and the support rod is an I-shaped structure, and the winding shaft is arranged perpendicular to the support rod.

[0011] Preferably, the winding mechanism further includes a limit plate, and two limit plates are sleeved on the surface of the winding shaft, and the two limit plates are respectively located on both sides of the steel wire rope.

[0012] Preferably, the moving mechanism includes an inclined rod, a driven wheel, a column, a first motor, a first pulley, a rib plate, a belt, a second pulley, a power wheel and a guide groove, two columns are provided on the inner side of the frame body, the two columns are connected to the axis rotation, one of the columns is fixedly connected to the second motor, the two columns are fixedly connected to the support plate, the bottoms of the two columns are rotatably connected to the power wheel, one end of the two power wheels passing through the columns is connected to the second pulley, the first motor is provided on one side of the two columns, and the two first motors are connected to the support plate. The bottom of each of the frames is fixedly connected with the rib plate, the two rib plates are fixedly connected to the two columns respectively, one side of each of the two first motors is connected with the first pulley, the belts are respectively provided between the two first pulleys and the two second pulleys, one side of each of the two columns is fixedly connected with the inclined rod, the bottoms of the two inclined rods are rotatably connected to the driven wheels, the inner side of the frame body is provided with guide grooves at corresponding positions of the two driven wheels, the two guide grooves are respectively slidably connected to the two driven wheels, and the two guide grooves are respectively slidably connected to the two power wheels.

[0013] Preferably, the cross-sections of the two first pulleys are in an I-shaped structure, and the cross-sections of the two second pulleys are in an I-shaped structure.

[0014] Preferably, the cross-sections of the upright posts and the oblique rods are in the form of right-angled triangles, and the cross-section of the frame body is in the form of right-angled trapezoids.

[0015] The present invention has at least the following beneficial effects:

[0016] 1. The present invention sets a moving mechanism, a winding mechanism, etc., and when the mining bucket is loaded with goods, the second motor is electrically controlled to work, and the second motor drives the shaft to rotate. When the shaft rotates, the wire rope can be wound up, and then the mining bucket is lifted out of the mine; when the steel wire rope lifts the mining bucket out of the ground, the mining bucket is moved to a side away from the mine entrance through the action of the moving mechanism, and then the second motor is electrically controlled to work, and the second motor drives the shaft to rotate in the opposite direction to loosen the wire rope, and the mining bucket is placed on the ground, which is convenient for workers to unload the minerals inside the mining bucket.

[0017] 2. The present invention provides an upper sealing mechanism, a cleaning mechanism, and a lower sealing mechanism. After the three seal the steel wire rope to be cleaned and oiled, a cleaning liquid is injected into the cleaning box through the feed port. After the cleaning box is filled with the cleaning liquid, the ultrasonic generator is started to work, and the spiral sealing strip of the lower sealing mechanism is finally driven to rotate by the third motor. The rotating spiral sealing strip separates the steel strands of the steel wire rope from each other. At this time, by comparing the ultrasonic signal received by the ultrasonic receiving device, it is determined that the rotating spiral sealing strip separates the steel strands of the steel wire rope to a predetermined size, and then the third motor stops rotating and locks, ensuring that the spiral sealing strip keeps the steel strands of the steel wire rope in a separated position, and the rope core is also in an exposed position, so as to prepare for the ultrasonic generator to clean and oil the steel strands and rope core of the steel wire rope. Through the mutual cooperation between the above mechanisms, it can be ensured that the steel strands of the steel wire rope to be cleaned and oiled are separated from each other, and the rope core inside the steel wire rope is exposed, thereby improving the cleaning effect of each steel strand and rope core of the steel wire rope, and also improving the subsequent oiling and lubricating effect of each steel strand and rope core of the steel wire rope.

[0018] 3. The present invention sets an upper sealing mechanism, a cleaning mechanism and a lower sealing mechanism, and finally drives the spiral sealing strip of the lower sealing mechanism to rotate through the third motor. After the rotating spiral sealing strip separates the steel strands of the wire rope from each other to a predetermined degree, the ultrasonic wave generated by the ultrasonic generating device can deeply clean the steel strands of the wire rope immersed in the cleaning box, and deeply clean the exposed rope core, and can thoroughly clean the old oil inside the steel strands and the rope core; after the cleaning is completed, the fifth solenoid valve is closed and the fourth solenoid valve is opened through the controller, and the waste liquid that has cleaned the wire rope in the cleaning box enters the waste liquid recovery system through the discharge three-way pipe; through the cooperation between the above-mentioned mechanisms, after the steel strands of the wire rope are separated and the internal rope core is exposed, the inside and outside of the wire rope and the rope core can be better deeply cleaned, thereby improving the overall cleaning effect of the wire rope.

[0019] 4. The present invention sets an upper sealing mechanism, a cleaning mechanism and a lower sealing mechanism. After the cleaning of the steel wire rope is completed, the steel strands of the steel wire rope are still in a separated position, and the rope core is still in an exposed state. The second solenoid valve is closed by the controller, and the third solenoid valve is opened to allow the lubricating oil in the oil filling system to enter the cleaning box. The sound wave generating device continues to work and emits ultrasonic waves. The ultrasonic waves reduce the viscosity of the lubricating oil, so that the lubricating oil is better dispersed into the steel strands and the rope core, so that the steel strands and the rope core are fully infiltrated with the lubricating oil. After the oil filling and lubrication of the steel wire rope is completed, the third motor is started and reversed, and finally drives the spiral sealing strip of the lower sealing mechanism to rotate. The rotating spiral sealing strip causes the steel strands of the steel wire rope to close together and restore to an initial state. Through the cooperation between the above-mentioned mechanisms, the steel strands and the rope core can be fully infiltrated with the lubricating oil, which significantly improves the lubrication effect of the steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 for Figure 1 The schematic diagram of the connection structure of the frame body, the moving mechanism, the winding mechanism and the driving mechanism shown;

[0022] Figure 3 for Figure 2 The schematic diagram of the connection structure of the frame body, the winding mechanism and the driving mechanism shown;

[0023] Figure 4 for Figure 3 A schematic diagram of the connection structure of the shaft sleeve and the brush shown;

[0024] Figure 5 for Figure 1 An enlarged view of the structure of section A is shown;

[0025] Figure 6 for Figure 5 A schematic diagram of the connection structure between the frame body and the power wheel shown;

[0026] Figure 7 It is a schematic diagram of the cross-sectional structure when the upper sealing mechanism of the present invention is combined with the steel wire rope;

[0027] Figure 8 It is a structural schematic diagram of the upper sealing mechanism, the cleaning mechanism, the lower sealing mechanism and the steel wire rope of the present invention when combined.

[0028] In the figure: 1, frame body; 2, moving mechanism; 21, inclined rod; 22, driven wheel; 23, column; 24, first motor; 25, first pulley; 26, rib plate; 27, belt; 28, second pulley; 29, power wheel; 29a, guide groove; 3, winding mechanism; 31, limit plate; 32, wire rope; 33, second motor; 34, winding shaft; 35, rope core; 4, driving mechanism; 41, secondary gear; 42, main gear; 43, support plate; 44, first bevel gear; 45, second bevel gear ; 46. Support rod; 47. Bushing; 5. Upper sealing mechanism; 501. Upper outer ring; 502. Lower outer ring; 503. Upper inner ring; 504. Upper airbag; 505. Lower inner ring; 506. Lower airbag; 507. Spiral sealing strip; 6. Cleaning mechanism; 601. Cleaning box; 602. Left sealing part; 603. Right sealing part; 604. Feed inlet; 605. Feed outlet; 606. Ultrasonic generating device; 607. Ultrasonic receiving device; 7. Lower sealing mechanism; 8. Transmission mechanism. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Example 1

[0031] See also Figure 1-6 As shown, a mining bucket rotary lifting device for mining includes a frame body 1, a moving mechanism 2 is provided on the inner side of the frame body 1, a winding mechanism 3 and a driving mechanism 4 are provided on the inner side of the frame body 1, the winding mechanism 3 includes a wire rope 32, a second motor 33 and a winding shaft 34, the inner side of the moving mechanism 2 is rotatably connected with the winding shaft 34, one end of the winding shaft 34 passing through the moving mechanism 2 is connected with the second motor 33, the second motor 33 is fixedly connected to the moving mechanism 2, the surface of the winding shaft 34 is wound with a wire rope 32, the bottom of the winding shaft 34 is connected to a support plate 43 of the driving mechanism 4, and the support plate 43 is connected to the moving mechanism 2 is fixedly connected, the support plate 43 at the bottom of the wire rope 32 is rotatably connected with a sleeve 47 inside, the wire rope 32 passes through the sleeve 47, the surface of the sleeve 47 is sleeved with a secondary gear 41, a support rod 46 is provided on one side of the sleeve 47, the support rod 46 is rotatably connected with the support plate 43, the bottom of the support rod 46 is fixedly connected with a main gear 42, the main gear 42 is meshed with the secondary gear 41, the top of the support rod 46 is fixedly connected with a second bevel gear 45, the surface of the winding shaft 34 at the top of the second bevel gear 45 is sleeved with a first bevel gear 44, the first bevel gear 44 is meshed with the second bevel gear 45;

[0032] In order to limit the position of the wire rope and make it easier to reel up, the reeling mechanism 3 further includes a limiting plate 31 . Two limiting plates 31 are sleeved on the surface of the shaft 34 . The two limiting plates 31 are located on both sides of the wire rope 32 .

[0033] When the steel wire rope 32 lifts the mining bucket out of the ground, the second motor 33 stops working, the electronically controlled first motor 24 starts working, the first motor 24 drives the first pulley 25 to rotate, and the power is transmitted through the belt 27. The first pulley 25 drives the second pulley 28 to rotate, and then drives the power wheel 29 to rotate, so that the power wheel 29 slides in the guide groove 29a, and the power wheel 29 drives the column 23 to move and then drives the inclined rod 21 to move, so that the driven wheel 22 moves in the guide groove 29a, and the movement of the mining bucket is realized together. When the mining bucket moves to the side away from the mine mouth, the first motor 2 is stopped. 4 works, and then the electronically controlled second motor 33 works, the second motor 33 drives the shaft 34 to rotate in the opposite direction, so as to loosen the wire rope 32, and place the mining bucket on the ground, so that workers can unload the minerals inside the mining bucket. In order to prevent the belt 27 from slipping, the moving mechanism 2 includes an inclined rod 21, a driven wheel 22, a column 23, a first motor 24, a first pulley 25, a rib plate 26, a belt 27, a second pulley 28, a power wheel 29 and a guide groove 29a. Two columns 23 are provided on the inner side of the frame body 1. The two columns 23 are both rotatably connected with the shaft 34, and one of the columns 23 is connected to the shaft 34. The column 23 is fixedly connected to the second motor 33, the two columns 23 are fixedly connected to the support plate 43, the bottoms of the two columns 23 are rotatably connected to the power wheels 29, and the two power wheels 29 pass through one end of the column 23 and are connected to the second pulley 28. One side of the two columns 23 is provided with a first motor 24, the bottoms of the two first motors 24 are fixedly connected to the rib plates 26, and the two rib plates 26 are respectively fixedly connected to the two columns 23, and one side of the two first motors 24 is connected to the first pulley 25, and the two first pulleys 25 and the two second pulleys 28 are respectively provided with belts 28. 7. One side of the two columns 23 is fixedly connected with an inclined rod 21, and the bottom of the two inclined rods 21 is rotatably connected with a driven wheel 22. The inner side of the frame body 1 is provided with guide grooves 29a at the corresponding positions of the two driven wheels 22. The two guide grooves 29a are respectively slidably connected with the two driven wheels 22, and the two guide grooves 29a are respectively slidably connected with the two power wheels 29. The cross-sections of the two first pulleys 25 are I-shaped, the cross-sections of the two second pulleys 28 are I-shaped, the cross-sections of the columns 23 and the inclined rods 21 are right-angled triangles, and the cross-section of the frame body 1 is a right-angled trapezoid.

[0034] When using the present invention, firstly, a power wheel 29 is installed at the bottom of the two columns 23, and then a second pulley 28 is installed at one end of the power wheel 29. Then, a first motor 24 with a first pulley 25 installed at one side is installed at one side of the two columns 23 through a rib plate 26. Then, a belt 27 is installed between the first pulley 25 and the second pulley 28. Then, an inclined rod 21 with a driven wheel 22 installed at the bottom is installed at one side of the two columns 23. Then, the two columns 23 are installed at the inner side of the frame body 1 according to the two guide grooves 29a opened on the frame body 1, so that The two sets of power wheels 29 and driven wheels 22 slide in the two guide grooves 29a respectively, and the upper limit plate 31 and the first bevel gear 44 are installed on the surface of the winding shaft 34, and the wire rope 32 is installed between the two limit plates 31, and then the winding shaft 34 is installed between the two columns 23, and the second motor 33 is installed at one end of the winding shaft 34. The second motor 33 is fixed on the column 23, and then a support plate 43 is installed between the two columns 23. The shaft sleeve 47 is installed on the support plate 43 according to the position of the wire rope 32, so that the wire rope 32 passes through the shaft sleeve 47, and the surface of the shaft sleeve 47 is installed. The auxiliary gear 41 is installed, and then the support rod 46 is installed on one side of the shaft sleeve 47. The main gear 42 is welded at the bottom of the support rod 46 so that the main gear 42 is meshed with the auxiliary gear 41. Then the second bevel gear 45 is welded on the top of the support rod 46 so that the second bevel gear 45 is meshed with the first bevel gear 44. When in use, a mining bucket is fixed at the bottom of the wire rope 32, and then the frame body 1 is installed at the mine entrance so that the mining bucket can be placed inside the mine. When the mining bucket is loaded with goods, the electronically controlled second motor 33 works, and the second motor 33 drives the shaft 34 to rotate, and the shaft 34 rotates The wire rope 32 can be wound up at this time, and then the mining bucket can be lifted out of the mine. While rotating around the shaft 34, the first bevel gear 44 is driven to rotate. The rotation of the first bevel gear 44 drives the second bevel gear 45 to rotate through the meshing between the gears, and then drives the support rod 46 and the main gear 42 to rotate. The main gear 42 drives the rotation of the sub-gear 41 through the meshing between the gears, and then drives the rotation of the shaft sleeve 47. The rotation of the shaft sleeve 47 drives the upper sealing mechanism 5 to rotate, so that the upper sealing mechanism 5 can inject oil to the surface of the wire rope 32 while the wire rope 32 moves, thereby reducing the wear of the wire rope 32.When the steel wire rope 32 lifts the mining bucket out of the ground, the second motor 33 is stopped, the first motor 24 is electrically controlled to work, the first motor 24 drives the first pulley 25 to rotate, and the power is transmitted through the belt 27. The first pulley 25 drives the second pulley 28 to rotate, and then drives the power wheel 29 to rotate, so that the power wheel 29 slides in the guide groove 29a, and the power wheel 29 drives the column 23 to move and then drives the inclined rod 21 to move, so that the driven wheel 22 moves in the guide groove 29a, and the movement of the mining bucket is realized together. When the mining bucket moves to the side away from the mine mouth, the first motor 24 is stopped, and then the second motor 33 is electrically controlled to work, and the second motor 33 drives the shaft 34 to rotate in the opposite direction, so as to loosen the steel wire rope 32 and place the mining bucket on the ground, so that the workers can unload the minerals inside the mining bucket.

[0035] Example 2

[0036] See also Figure 7-8 As shown, in order to facilitate the cleaning and oiling maintenance of the wire rope 32, an upper sealing mechanism 5 is provided at the lower end of the sleeve 47, and fixing ears are provided on the upper outer ring 501 and the lower outer ring 502 of the upper sealing mechanism 5. When the upper outer ring 501 and the lower outer ring 502 are fixed by the fixing device, the upper sealing mechanism 5 is movably connected to the sleeve 47 through the fixing ears, which facilitates the disassembly of the upper sealing mechanism 5 to prevent affecting the normal operation of the wire rope 32. On the one hand, the upper sealing mechanism 5 is used to seal the upper part of the wire rope 32 when cleaning the wire rope 32; on the other hand, the outer surface of the wire rope 32 is oiled when the wire rope 32 is oiled for maintenance. At the same time, the shaft sleeve 47 can also drive the upper sealing mechanism 5 to rotate, so that the upper sealing mechanism 5 cleans the excess lubricating oil on the upper part of the wire rope 32; a cleaning mechanism 6 is rotatably connected below the upper sealing mechanism 5, and the cleaning mechanism 6 is used to clean the surface and rope core 35 of the wire rope 32 and oil them for maintenance; a lower sealing mechanism 7 with the same structure as the upper sealing mechanism 5 is rotatably connected below the cleaning mechanism 6. On the one hand, the lower sealing mechanism 7 is used to seal the lower part of the wire rope 32 when cleaning and oiling it, and on the other hand, the multiple steel strands on the wire rope 32 are stretched open by the relevant mechanism above the lower sealing mechanism 7, so that gaps are generated between the steel wires and the internal rope core 35 is exposed, so that the steel strands and the rope core 35 can be deeply cleaned and oiled for maintenance.

[0037] The upper sealing mechanism 5 includes an upper outer ring 501 and a lower outer ring 502, which are movably connected to each other through fixing devices on both sides, and the two are connected by the fixing devices to complete the limitation of the internal devices of the two; an upper inner ring 503 is provided on the inner side of the upper outer ring 501, and a sealed upper airbag 504 is provided between the upper outer ring 501 and the upper inner ring 503; a lower inner ring 505 is provided on the inner side of the lower outer ring 502, and a sealed lower airbag 506 is provided between the lower outer ring 502 and the lower inner ring 505; the upper airbag 504 and the lower airbag 506 are connected to the external inflation device through a first solenoid valve; the upper airbag 504 and the lower airbag 506 are inflated or deflated by the switch of the first solenoid valve and the air pump of the external inflation device to realize the corresponding functions. A plurality of spiral sealing strips 507 are provided on the inner walls of the upper inner ring 503 and the lower inner ring 505. The upper outer ring 501 and the lower outer ring 502 are fixed by a fixing device, and the upper airbag 504 and the lower airbag 506 are inflated, and the plurality of spiral sealing strips 507 are respectively inserted into the crotch grooves of the steel wire rope 32; the spiral sealing strips 507 are made of polyurethane. On the one hand, the spiral sealing strips 507 made of polyurethane have a certain flexibility and can be inserted into multiple crotch grooves of the steel wire rope 32 after being inflated in the upper airbag 504 and the lower airbag 506, so as to complete the blocking of the crotch grooves of the steel wire rope 32; on the other hand, the flexible spiral sealing strips 507 will not cause damage to the steel wire rope 32; the number of the spiral sealing strips 507 is equal to the number of crotch grooves of the steel wire rope 32 and the two correspond one to one, so as to ensure that each crotch groove is blocked. Flexible pads made of rubber and plastic are provided on the inner walls of the upper inner ring 503 and the lower inner ring 505 between the spiral sealing strip 507. After the spiral sealing strip 507 seals the crotch of the steel wire rope 32, the flexible pads can seal the outer surface of the steel wire rope 32; the upper outer ring 501, the upper inner ring 503 of the upper sealing mechanism 5 work together with the lower outer ring 502, the sealing pad, the spiral sealing strip 507 and the flexible pad, so that the upper sealing mechanism 5 can complete the sealing of the upper part of the steel wire rope 32, so that the present invention can achieve the corresponding function.

[0038] The cleaning mechanism 6 includes a cleaning box 601, which includes a left sealing part 602 and a right sealing part 603, and the two are movably connected by a connecting device, which is convenient for the installation and disassembly of the entire device and does not affect the normal use of the device. The left sealing part 602 of the cleaning box 601 is provided with a sealing groove around it, and the right sealing part 603 is provided with a sealing strip corresponding to the sealing groove around it. The sealing strip is inserted into the sealing groove and connected by the connecting device. The cleaning box 601 and the upper sealing mechanism 5 and the lower sealing mechanism 7 jointly seal the steel wire rope 32 to prepare for cleaning and oiling the steel wire rope 32.

[0039] The left sealing part 602 of the cleaning box 601 is provided with a feed port 604, and the feed port 604 is provided with a feed tee, and one channel of the feed tee is connected to the cleaning system through the second solenoid valve; when the cleaning preparation is completed, the third solenoid valve is closed by the controller, and the second solenoid valve is opened, so that the cleaning liquid in the cleaning system enters the cleaning box 601, and prepares for cleaning the wire rope; the other channel of the feed tee is connected to the oil injection system through the third solenoid valve. After the cleaning of the wire rope 32 is completed, when the wire rope 32 needs to be oiled for maintenance, the second solenoid valve is closed by the controller, and the third solenoid valve is opened, so that the lubricating oil in the oil injection system enters the cleaning box 601, and prepares for the oil injection maintenance of the wire rope 32.

[0040] The right sealing part 603 of the cleaning box 601 is provided with a discharge port 605, and the position of the discharge port 605 is lower than the position of the feed port, so as to smoothly discharge the materials in the cleaning box 601. The discharge port 605 is provided with a discharge tee, and one channel of the discharge tee is connected to the waste liquid recovery system through the fourth electromagnetic valve; when the cleaning of the wire rope is completed, the fifth electromagnetic valve is closed by the controller, and the fourth electromagnetic valve is opened, and the waste liquid in the cleaning box 601 that has cleaned the wire rope 32 enters the waste liquid recovery system through the discharge tee; the other channel of the discharge tee is connected to the lubricating oil recovery system through the fifth electromagnetic valve. When the oil filling maintenance of the wire rope 32 is completed, the fourth electromagnetic valve is closed by the controller, and the fifth electromagnetic valve is opened, and the remaining lubricating oil in the cleaning box 601 is sucked back into the lubricating oil recovery system by negative pressure, and can be reused through the filtration of the lubricating oil recovery system.

[0041] A lower sealing mechanism 7 with the same structure as the upper sealing mechanism 5 is rotatably connected below the cleaning mechanism 6. The lower sealing mechanism 7 is driven to rotate by a transmission mechanism 8. The transmission mechanism 8 includes a third motor and a driving gear. The third motor drives the driven gear on the lower sealing mechanism 7 to rotate through the driving gear, thereby enabling the lower sealing mechanism 7 to rotate relative to the cleaning mechanism 6; the upper airbag 504 and the lower airbag 506 on the lower sealing mechanism 7 are connected to the external inflation device through the sixth solenoid valve, and the upper airbag 504 and the lower airbag 506 on the lower sealing mechanism 7 can be controlled by the controller and the sixth solenoid valve, so that the lower sealing mechanism 7 has different functions and effects relative to the upper sealing mechanism 5. The upper outer ring 501, the upper inner ring 503 of the lower sealing mechanism 7 work together with the lower outer ring 502, the sealing pad, the spiral sealing strip 507, and the flexible pad to make the lower sealing mechanism 7 complete the sealing of the upper part of the wire rope 32, and the upper sealing mechanism 5 completes the sealing of the upper part of the wire rope 32, and the upper airbag 504 and the lower airbag 506 are further inflated through the external inflation device and the sixth solenoid valve, and the spiral sealing strip 507 of the lower sealing mechanism 7 is further clamped into the inguinal groove of the wire rope 32. At this time, the lower sealing mechanism 7 is driven by the third motor, the driving gear, and the driven gear. The sealing mechanism 7 rotates, and the spiral sealing strip 507 clamped in the strand groove of the steel wire rope 32 acts on a single steel strand of the steel wire rope 32. The rotation direction of the lower sealing mechanism 7 is opposite to the twisting direction of the multiple steel strands twisted into the steel wire rope 32. As the spiral sealing strip 507 of the lower sealing mechanism 7 is clamped and rotated, the multiple steel strands are separated. On the one hand, gaps are generated between the multiple steel strands, which is conducive to cleaning and oiling each steel strand; on the other hand, after the multiple steel strands are separated, the rope core 35 inside the steel wire rope 32 is exposed, which is convenient for cleaning and oiling the rope core 35. The spiral sealing strip 507 of the lower sealing mechanism 7 is made of polyurethane. On the one hand, the spiral sealing strip 507 made of polyurethane has a certain flexibility and can be inserted into the multiple grooves of the steel wire rope 32 after being inflated in the upper airbag 504 and the lower airbag 506 to complete the plugging of the grooves of the steel wire rope 32; on the other hand, the flexible spiral sealing strip 507 will not cause damage to the steel wire rope 32; the spiral sealing strip 507 of the lower sealing mechanism 7 is provided with reinforcing ribs inside, and the reinforcing ribs are made of alloy metal material and have strong hardness to improve the strength of the spiral sealing strip 507 of the lower sealing mechanism 7. The spiral sealing strip 507 of the lower sealing mechanism 7 reversely squeezes the steel strands so that the steel strands will not be deformed when they are separated, and the maintenance frequency of the device is reduced while ensuring the cleaning and oiling effects. The number of spiral sealing strips 507 is equal to the number of grooves of the steel wire rope 32 and the two correspond one to one, which can ensure that each groove is plugged, and drive the corresponding steel strands to move after plugging the grooves, so that the steel strands are separated. During the process of the spiral sealing strip 507 of the lower sealing mechanism 7 separating the steel strands, the external inflation device and the sixth solenoid valve gradually increase the pressure of the gas filled into the upper airbag 504 and the lower airbag 506 to ensure that the spiral sealing strip 507 can generate sufficient force to separate the steel strands.

[0042] An ultrasonic generator 606 is provided on the side wall of the left sealing portion 602 of the cleaning mechanism 6, and an ultrasonic receiver 607 is provided on the side wall of the right sealing portion 603; the ultrasonic generator 606 can generate ultrasonic waves, and in combination with the ultrasonic receiver 607, it produces multiple effects on the objects in the cleaning box 601: on the one hand, after the spiral sealing strip 507 of the lower sealing mechanism 7 separates the multiple steel strands of the wire rope 32 from each other, and after the cleaning box 601 is filled with cleaning liquid, the ultrasonic generator 606 works and emits ultrasonic waves, which are received by the ultrasonic receiver 607 through the cleaning liquid in the cleaning box 601 and the conduction of the wire rope 32, and the ultrasonic waves received by the ultrasonic receiver 607 are converted into electrical signals and transmitted In the ultrasonic processing device of the controller, the ultrasonic wave received by the ultrasonic receiving device 607 is analyzed and compared to determine the size of the multiple steel strands of the steel wire rope 32 in the cleaning box 601 separated by the spiral sealing strip 507 of the lower sealing mechanism 7. When the ultrasonic wave received by the ultrasonic receiving device 607 is analyzed and compared with the ultrasonic standard range, it is found that the gap between the multiple steel strands is small, the pressure of the gas filled in the upper airbag 504 and the lower airbag 506 of the lower sealing mechanism 7 is further increased, so that the rotating spiral sealing strip 507 on the lower sealing mechanism 7 further compresses and drives the multiple steel strands to move, so that the steel strands are separated by a larger gap, which can better clean and oil the steel strands and the internal rope core 35. The above-mentioned standard range of ultrasonic waves refers to the ultrasonic signal range received by the ultrasonic receiving device 607 when the expected cleaning effect of the steel strands and the rope core 35 of the steel wire rope is achieved through repeated experiments during the experiment using this device. On the other hand, after the spiral sealing strip 507 rotating on the lower sealing mechanism 7 separates the steel strands and exposes the rope core 35, and after the cleaning box 601 is filled with cleaning liquid, the ultrasonic generating device 606 works and emits ultrasonic waves to better clean the steel strands and rope core 35 of the steel wire rope 32, thereby improving the cleaning effect of both; thirdly, after the cleaning is completed, after the cleaning box 601 is filled with lubricating oil, the ultrasonic generating device 606 works and emits ultrasonic waves, and the ultrasonic waves reduce the viscosity of the lubricating oil, so that the lubricating oil is better dispersed into the steel strands and rope core 35, thereby improving the wetting effect of the lubricating oil.

[0043] When using the device to clean and oil the wire rope 32, first open the upper sealing mechanism 5, the cleaning mechanism 6, and the lower sealing mechanism 7, so that the three clamp the wire rope 32 to be cleaned, and then the wire rope 32 passes through the inner cavity of the cleaning box 601 and the two ends are connected to the upper sealing mechanism 5 and the lower sealing mechanism 7 respectively; fix the lower sealing mechanism 7, the cleaning mechanism 6, and the upper sealing mechanism 5 respectively, and then fix the upper sealing mechanism 5 to the shaft sleeve 47 through the fixing ears; adjust the position of the spiral sealing strip 507 on the upper sealing mechanism 5 so that it corresponds to the inguinal groove of the wire rope 32 , the upper airbag 504 and the lower airbag 506 of the upper sealing mechanism 5 are inflated through the external inflation device and the first electromagnetic valve, and the spiral sealing strip 507 of the upper sealing mechanism 5 is further clamped into the crotch of the steel wire rope 32, so that the upper sealing mechanism 5 completes the sealing of the upper part of the steel wire rope 32; similarly, the upper airbag 504 and the lower airbag 506 of the lower sealing mechanism 7 are inflated through the external inflation device and the sixth electromagnetic valve, and the spiral sealing strip 507 of the lower sealing mechanism 7 is further clamped into the crotch of the steel wire rope 32, so that the lower sealing mechanism 7 completes the sealing of the lower part of the steel wire rope 32 After the upper sealing mechanism 5, the cleaning mechanism 6, and the lower sealing mechanism 7 jointly complete the sealing of the portion of the steel wire rope 32 to be cleaned, the cleaning liquid is injected into the cleaning box 601 through the feed port 604. After the cleaning box 601 is filled with the cleaning liquid, the ultrasonic generating device 606 is started to work, and at the same time, the spiral sealing strip 507 of the lower sealing mechanism 7 is finally driven to rotate by the third motor. The rotating spiral sealing strip 507 separates the steel strands of the steel wire rope 32 from each other; at this time, by comparing the ultrasonic signal received by the ultrasonic receiving device 607, it is determined that the rotating spiral sealing strip 50 7 After the steel strands of the steel wire rope 32 are separated to a predetermined size, the third motor stops rotating and locks, ensuring that the spiral sealing strip 507 keeps the steel strands of the steel wire rope 32 in a separated position, and the rope core 35 is also in an exposed position; at this time, the ultrasonic wave emitted by the continuously working ultrasonic generator 606 cooperates with the cleaning liquid to clean the steel strands and the rope core 35 of the steel wire rope; after the specified cleaning time is completed, the fifth solenoid valve is closed by the controller, and the fourth solenoid valve is opened, and the waste liquid in the cleaning box 601 that has cleaned the steel wire rope 32 enters the waste liquid recovery system through the discharge three-way pipe.

[0044] After the cleaning of the steel wire rope 32 is completed, when the steel wire rope 32 needs to be oiled for maintenance, the second solenoid valve is closed through the controller, and the third solenoid valve is opened to allow the lubricating oil in the oiling system to enter the cleaning box 601, and the sound wave generating device 606 continues to work and emits ultrasonic waves. The ultrasonic waves reduce the viscosity of the lubricating oil and allow the lubricating oil to be better dispersed into the steel strands and the rope core 35, so that the steel strands and the rope core 35 are fully infiltrated with the lubricating oil. After the lubrication of the steel wire rope 32 is completed, the third motor starts and reverses, and finally drives the spiral sealing strip 507 of the lower sealing mechanism 7 to rotate. The rotating spiral sealing strip 507 makes the steel strands of the steel wire rope 32 close together and restore to the initial state; then the controller controls the external inflation device and the first solenoid valve to deflate the upper airbag 504 and the lower airbag 506 of the upper sealing mechanism 5, so that the spiral sealing strip 507 of the upper sealing mechanism 5 leaves the inguinal groove of the steel wire rope 32 and creates a certain gap with the steel wire rope, which does not affect the upward movement of the steel wire rope 32; similarly, the upper airbag 504 and the lower airbag 506 of the lower sealing mechanism 7 are deflated through the external inflation device and the sixth solenoid valve, so that the spiral sealing strip 507 of the lower sealing mechanism 7 The wire rope 32 leaves the groove of the wire rope 32 and forms a certain gap with the wire rope, which does not affect the upward movement of the wire rope 32; the winding mechanism 3 winds up the wire rope 32 after cleaning and oiling. In the process of the wire rope 32 being wound up and moving upward, on the one hand, the outer surface of the wire rope 32 is fully wrapped by the lubricating oil in the cleaning box 601, and on the other hand, the winding mechanism 3 drives the sleeve 47 to rotate through the driving mechanism 4, and the sleeve 47 drives the upper sealing mechanism 5 to rotate. Since the spiral sealing strip 507 of the upper sealing mechanism 5 leaves the groove of the wire rope 32 and forms a certain gap with the wire rope, the excess lubricating oil on the wire rope 32 can be scraped off and retained in the cleaning box 601, preventing the wire rope 32 from being wasted due to too much lubricating oil, and being contaminated by debris. After cleaning and oiling, a section of the wire rope is reserved to be clamped by the upper sealing mechanism 5 when cleaning the subsequent wire rope, and the rest is all wound up by the winding mechanism 3; when the winding is completed, a new section of the wire rope to be cleaned enters the cleaning box 601. At this time, the controller closes the fourth solenoid valve and opens the fifth solenoid valve, and the remaining lubricating oil in the cleaning box 601 is sucked back into the lubricating oil recovery system by the negative pressure, and can be reused after being filtered by the lubricating oil recovery system. After the lubricating oil in the cleaning box 601 is completely recovered, the steel wire rope 32 newly entering the cleaning box 601 is cleaned and oiled according to the above method for maintenance.

[0045] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A mining bucket rotary lifting device for mining, comprising a frame body (1), characterized in that: A moving mechanism (2) is provided on the inner side of the frame body (1), and a winding mechanism (3) and a driving mechanism (4) are provided on the inner side of the frame body (1). The winding mechanism (3) comprises a steel wire rope (32), a second motor (33) and a winding shaft (34). The inner side of the moving mechanism (2) is rotatably connected to the winding shaft (34). One end of the winding shaft (34) passing through the moving mechanism (2) is connected to the second motor (33). The second motor (33) is fixedly connected to the moving mechanism (2). The steel wire rope (32) is wound around the surface of the winding shaft (34). The bottom of the winding shaft (34) is connected to a support plate (43) of the driving mechanism (4). The support plate (43) is fixedly connected to the moving mechanism (2). The support plate (43) at the bottom of the wire rope (32) is internally rotatably connected with a shaft sleeve (47), the wire rope (32) passes through the shaft sleeve (47), the surface of the shaft sleeve (47) is sleeved with a secondary gear (41), a support rod (46) is provided on one side of the shaft sleeve (47), the support rod (46) is rotatably connected to the support plate (43), the bottom of the support rod (46) is fixedly connected with a main gear (42), the main gear (42) and the secondary gear (41) are meshed, the top of the support rod (46) is fixedly connected with a second bevel gear (45), the surface of the winding shaft (34) located at the top of the second bevel gear (45) is sleeved with a first bevel gear (44), the first bevel gear (44) and the second bevel gear (45) are meshed; An upper sealing mechanism (5) is provided at the lower end of the shaft sleeve (47), a cleaning mechanism (6) is rotatably connected below the upper sealing mechanism (5), a lower sealing mechanism (7) having the same structure as the upper sealing mechanism (5) is rotatably connected below the cleaning mechanism (6), and the lower sealing mechanism (7) is driven to rotate by a transmission mechanism (8); The upper sealing mechanism (5) comprises an upper outer ring (501) and a lower outer ring (502), wherein the upper outer ring (501) and the lower outer ring (502) are movably connected via fixing devices on both sides; an upper inner ring (503) is provided on the inner side of the upper outer ring (501), and a sealed upper airbag (504) is provided between the upper outer ring (501) and the upper inner ring (503); a lower inner ring (505) is provided on the inner side of the lower outer ring (502), and a sealed upper airbag (504) is provided between the lower outer ring (502) and the lower inner ring (505). A sealed lower airbag (506); the upper airbag (504) and the lower airbag (506) are connected to an external inflation device via a first solenoid valve; a plurality of spiral sealing strips (507) are provided on the inner walls of the upper inner ring (503) and the lower inner ring (505); the upper outer ring (501) and the lower outer ring (502) are fixed by the fixing device, and air is inflated into the upper airbag (504) and the lower airbag (506); the plurality of spiral sealing strips (507) are respectively inserted into the crotch of the steel wire rope (32); The cleaning mechanism (6) comprises a cleaning box (601), the cleaning box (601) comprises a left sealing part (602) and a right sealing part (603), and the two are movably connected via a connecting device; the left sealing part (602) is provided with a material inlet (604), the right sealing part (603) is provided with a material outlet (605), the side wall of the left sealing part (602) is provided with an ultrasonic generating device (606), the side wall of the right sealing part (603) is provided with an ultrasonic receiving device (607), the steel wire rope (32) passes through the inner cavity of the cleaning box (601) and the two ends are respectively connected to the upper sealing mechanism (5) and the lower sealing mechanism (7); The moving mechanism (2) comprises an inclined rod (21), a driven wheel (22), a column (23), a first motor (24), a first pulley (25), a rib plate (26), a belt (27), a second pulley (28), a power wheel (29) and a guide groove (29a); two columns (23) are provided on the inner side of the frame body (1); the two columns (23) are rotatably connected to the shaft (34); one of the columns (23) is fixedly connected to the second motor (33); the two columns (23) are fixedly connected to the support plate (43); the bottoms of the two columns (23) are rotatably connected to the power wheel (29); one end of the two power wheels (29) passing through the columns (23) is connected to the second pulley (28); one side of the two columns (23) is provided with the first motor (24) The bottoms of the two first motors (24) are fixedly connected with the rib plates (26), the two rib plates (26) are fixedly connected with the two columns (23), one side of the two first motors (24) is connected with the first pulleys (25), the belts (27) are respectively provided between the two first pulleys (25) and the two second pulleys (28), one side of the two columns (23) is fixedly connected with the inclined rods (21), the bottoms of the two inclined rods (21) are rotatably connected with the driven wheels (22), the inner side of the frame body (1) is provided with guide grooves (29a) at corresponding positions of the two driven wheels (22), the two guide grooves (29a) are respectively slidably connected with the two driven wheels (22), and the two guide grooves (29a) are respectively slidably connected with the two power wheels (29).

2. A mining bucket rotary lifting device for mining according to claim 1, characterized in that: The spiral sealing strip (507) is made of polyurethane material, and the number of the spiral sealing strips (507) is equal to the number of the grooves of the steel wire rope (32), and the two correspond one to one.

3. The mining bucket rotary lifting device according to claim 1, characterized in that: The left sealing portion (602) of the cleaning box (601) is provided with sealing grooves around it, and the right sealing portion (603) is provided with sealing strips corresponding to the sealing grooves around it. The sealing strips are inserted into the sealing grooves and connected through the connecting device. The cleaning box (601) and the upper sealing mechanism (5) and the lower sealing mechanism (7) jointly seal the steel wire rope (32).

4. The mining bucket rotary lifting device according to claim 1, characterized in that: The feed inlet (604) is provided with a feed tee, one channel of which is connected to the cleaning system via a second battery valve; the other channel of which is connected to the oil injection system via a third solenoid valve.

5. The mining bucket rotary lifting device according to claim 1, characterized in that: The discharge port (605) is provided with a discharge tee pipe, one channel of which is connected to the waste liquid recovery system via a fourth battery valve; the other channel of which is connected to the lubricating oil recovery system via a fifth solenoid valve.

6. The mining bucket rotary lifting device according to claim 1, characterized in that: The cross section of the support rod (46) located at the connection between the support plate (43) and the support rod (46) is an I-shaped structure, and the winding shaft (34) is arranged perpendicular to the support rod (46).

7. The mining bucket rotary lifting device according to claim 1, characterized in that: The winding mechanism (3) further comprises a limit plate (31), two limit plates (31) are sleeved on the surface of the winding shaft (34), and the two limit plates (31) are respectively located on both sides of the steel wire rope (32).

8. The mining bucket rotary lifting device according to claim 1, characterized in that: The cross-sections of the two first pulleys (25) are in an I-shaped structure, and the cross-sections of the two second pulleys (28) are in an I-shaped structure.

9. The mining bucket rotary lifting device according to claim 1, characterized in that: The cross-sections of the upright column (23) and the oblique rod (21) are in the form of a right-angled triangle structure, and the cross-section of the frame body (1) is in the form of a right-angled trapezoid structure.

Citation Information

Patent Citations

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