A flip mechanism for a leakage protected plug component

By designing an automatic flipping mechanism, the leakage protection plug is automatically flipped using cylinders and gear rack transmission, which solves the problem of low efficiency in traditional manual flipping, improves production efficiency and reduces costs.

CN114535955BActive Publication Date: 2025-11-28ZHONGSHAN BOSHENG ELECTROMECHANICAL EQUIP CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202210206556.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-04
Publication Date
2025-11-28
Estimated Expiration
2042-03-04

AI Technical Summary

Technical Problem

Traditional residual current circuit breaker plugs require manual flipping during assembly, resulting in low production efficiency, high costs, and a high risk of leakage during flipping.

Method used

Design an automatic flipping mechanism that includes a propulsion mechanism, a flipping and ejection mechanism, and a discharge mechanism, and use cylinders and gear rack transmission to realize the automatic flipping and conveying of leakage protection plugs.

Benefits of technology

It enables rapid and efficient flipping of leakage protection plugs, improving the efficiency of assembly line production and reducing production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114535955B_ABST
    Figure CN114535955B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of automatic assembly equipment for leakage protection plugs, in particular to a turnover mechanism for leakage protection plug components, comprising a support one, a support two is arranged at the front left side of the support one, and a support three is arranged at the front left side of the support two; a side plate frame is arranged between the top of the support two and the support three; a pushing mechanism one is arranged on the support one; a turnover pushing-out mechanism two is arranged on the upper part of the left side of the support two; a turnover mechanism is arranged on the upper part of the left side of the support three; it uses a mechanical hand to put the product into the turnover mechanism, the turnover pushing cylinder pushes the product into the turnover mechanism, the turnover cylinder acts to turn over the product, the turnover pushing-out cylinder pushes the product out onto the discharge conveyor belt, so as to flow into the next process; it has the advantages of fast speed, high turnover product efficiency, and greatly improved work efficiency of flow production.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automatic assembly equipment for leakage protection plugs, and particularly relates to a turnover mechanism for leakage protection plug components. BACKGROUND

[0002] With the improvement of people's living standards, people use various electrical appliances in life and work, and electrical safety has become one of the needs of people at present. The traditional plug does not have leakage protection, which leads to easy damage to electrical devices when short circuit occurs. Therefore, the leakage protection plug is widely used because it has the function of leakage protection, which can protect electrical devices when short circuit occurs and protect the safety of users when overcurrent occurs. However, the traditional leakage protection plug needs to be turned over during assembly on the production line to meet the operation of different installation surfaces of the product (leakage protection plug). The traditional turnover of the product is manually, which has the problems of slow speed, low efficiency, and easy to miss the turnover of the product, resulting in high unit production cost and low efficiency of flow production. SUMMARY

[0003] The present application aims at the defects and deficiencies of the prior art, and provides a turnover mechanism for leakage protection plug components.

[0004] The turnover mechanism for leakage protection plug components comprises a bracket one, a bracket two is arranged at the front left side of the bracket one, and a bracket three is arranged at the front left side of the bracket two; a side plate frame is arranged between the top of the bracket two and the bracket three.

[0005] A pushing mechanism one is arranged on the bracket one; a turnover pushing mechanism two is arranged on the upper left side of the bracket two; and a turnover mechanism is arranged on the upper left side of the bracket three.

[0006] Further, the pushing mechanism one comprises a sliding rail one installed on the top panel of the bracket one, a sliding block one matched with the sliding rail one is arranged on the sliding rail one, a push plate is arranged on the sliding block one, the push plate is connected with a turnover pushing cylinder, and the turnover pushing cylinder is installed at the right end of the top panel of the bracket one.

[0007] Further, the turnover and pushing-out mechanism two comprises a turnover and pushing-out cylinder, which is installed on the upper left side of the bracket two; the turnover and pushing-out cylinder is connected with a sliding pushing block; two through holes one are arranged on the left side of the sliding pushing block, and the sliding pushing block is movably arranged on two guide rods, which form a guide member; one end of the guide member is connected with the right end face of the bracket, and the other end of the guide member penetrates through the square through hole on the upper left side of the bracket two and the bracket one and is connected with the protrusion one on the left side of the inner wall of the top panel of the bracket one; the top face of the bracket is a horizontal plane, which is in the same horizontal plane with the plane formed by the top faces of the two guide rods; protrusions two are arranged on the front and back sides of the bracket, screw holes one are arranged on the protrusions two, and the protrusions two are connected with the horizontal connecting plates arranged on the upper front and back sides of the bracket one through bolts one.

[0008] Further, the upper left side of the bracket three is provided with a discharging port, which is matched with the product, and the bottom end of the discharging port is in the same horizontal plane with the top face of the bracket.

[0009] Further, the turnover mechanism comprises a turnover cylinder arranged on the bracket three; the bracket three comprises a horizontal bottom plate, two side plates parallel to each other are arranged on the top face of the horizontal bottom plate, and the two side plates are a left plate and a right plate respectively; a partition plate is arranged between the upper parts of the two side plates, a reverse L-shaped support plate one is arranged on the partition plate, and a turnover cylinder is arranged on the reverse L-shaped support plate one.

[0010] The upper part of the left side of the left plate is provided with a vertical I-shaped sliding groove two, a matching I-shaped sliding block two is arranged on the vertical I-shaped sliding groove two, a moving block is arranged on the I-shaped sliding block two, the middle of the top face of the moving block is connected with the turnover cylinder, a rack is arranged on the rear end side of the moving block, the rack is engaged with a gear one, the gear one is arranged on the upper middle of the left plate, the gear one is engaged with a turnover gear two below the gear one, the turnover gear two is connected with a turnover rod, the turnover rod penetrates through the through hole two corresponding to the left plate and is connected with a turnover plate arranged between the side plate frames, a weight sensor is arranged on the bottom face of the turnover plate, and the turnover plate is arranged above the guide member.

[0011] Further, the side plate frame is composed of two parallel reverse L-shaped plates two.

[0012] Further, the shape of the turnover plate is a T-shaped plate.

[0013] Further, the upper part of the left side of the left plate of the bracket three is provided with a protrusion three, a conveying bracket is arranged on the left side of the protrusion three, a discharging conveying belt is arranged on the protrusion three and the conveying bracket, a discharging conveying belt motor is arranged on the conveying bracket, and the discharging conveying belt motor drives the discharging conveying belt to work.

[0014] The beneficial effects of the application are as follows: the turnover mechanism for the leakage protection plug parts is used to put the product on the turnover mechanism by the mechanical hand, push the product into the turnover mechanism by the turnover push cylinder, turn over the product by the turnover cylinder, push the product out to the discharge conveying belt by the turnover push-out cylinder, and then flow into the next process, so that the speed is fast, the turnover product efficiency is high, and the working efficiency of the flow production is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings described herein are used to provide further understanding of the application, constitute a part of the application, and do not constitute improper limitations on the application. In the drawings:

[0016] Figure 1 is a structural schematic diagram of the application;

[0017] Figure 2 is Figure 1 the enlarged view of A of

[0018] Figure 3 is the enlarged view of B of Figure 1

[0019] Figure 4 is the enlarged view of C of Figure 1

[0020] BRIEF DESCRIPTION OF DRAWINGS

[0021] Turnover push cylinder-1, turnover cylinder-2, turnover mechanism-3, turnover push-out cylinder-4, discharge conveying belt motor-5, discharge conveying belt-6; support three-7; support one-8; support two-9; conveying support-10; product-11; horizontal connecting plate-12; guide rod-13; sliding push block-14; push plate-15; side plate frame-16; bracket-17; PLC controller-18; protrusion two-19. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the application more clear, the technical scheme in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0023] ​​In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0024] As Figures 1-4 shown, the turnover mechanism for the leakage protection plug part described in the present embodiment comprises a bracket one 8, the left front of the bracket one 8 is provided with a bracket two 9, the left front of the bracket two 9 is provided with a bracket three 7; the top of the bracket two 9 and the bracket three 7 is provided with a side plate frame 16;

[0025] The bracket one 8 is provided with a pushing mechanism one; the left side upper part of the bracket two 9 is provided with a turnover pushing mechanism two; the left upper part of the bracket three 7 is provided with a turnover mechanism 3.

[0026] The pushing mechanism one comprises a sliding rail one installed on the top panel 83 of the bracket one 8, the sliding rail one is provided with a sliding block one matched therewith, the sliding block one is provided with a push plate 15, the push plate 15 is connected with a turnover pushing cylinder 1, the turnover pushing cylinder 1 is installed on the right end of the top panel of the bracket one 8. The product is pushed to the inner side of the turnover plate, so that when the turnover plate rotates, it can accurately fall on the two guide rods below, without the phenomenon of not falling off. In the design, a horizontal partition plate is arranged in the bracket one 8, which divides the bracket one 8 into two storage rooms 82, and articles can be placed.

[0027] In the design, the turnover pushing mechanism two comprises a turnover pushing cylinder 4, the turnover pushing cylinder 4 is installed on the left upper part of the bracket two 9; the turnover pushing cylinder 4 is connected with a sliding push block 14; the left side of the sliding push block 14 is provided with two through holes one, the sliding push block 14 is movably arranged on the two guide rods 13, and the two guide rods 13 form a guide member; one end of the guide member is connected with the right end surface of a bracket 17, the other end of the guide member penetrates through the square through hole 81 on the left upper part of the bracket two 9 and the bracket one 8, and is connected with the protrusion one 84 on the left side of the inner wall of the top panel 83 of the bracket one 8; the top surface of the bracket 17 is a horizontal surface, and the plane formed by the top surfaces of the two guide rods 13 is at the same horizontal plane; the front and rear sides of the bracket 17 are provided with protrusions two 19, the protrusions two 19 are provided with screw holes one, and the protrusions two 19 are connected with a horizontal connecting plate 12 arranged on the upper parts of the front and rear sides of the bracket one 8 through bolts one; in the design, the middle part of the horizontal connecting plate 12 is provided with screw holes two, the bolts one are screwed through the screw holes one on the protrusions two to the screw holes two in the middle part of the horizontal connecting plate 12, to realize the connection.

[0028] The left upper part of the bracket three 7 is provided with a discharge port 74 matched with the product 11, and the bottom end of the discharge port 74 is at the same horizontal plane as the top surface of the bracket 17. The sliding push block 14 is driven by the turnover push-out cylinder 4 to push the product on the two guide rods to move to the discharge port of the bracket three, and finally to the discharge conveyor belt 6.

[0029] In the design, the turnover mechanism 3 includes a turnover cylinder 2 arranged on the bracket three 7; the bracket three 7 includes a horizontal bottom plate, and two side plates 71 parallel to each other are arranged on the top surface of the horizontal bottom plate, and the two side plates are respectively a left plate 711 and a right plate 712; a partition plate 75 is arranged between the upper parts of the two side plates 71, and a reverse L-shaped support plate one 73 is arranged on the partition plate 75; and the turnover cylinder 2 is arranged on the reverse L-shaped support plate one 73.

[0030] The left upper part of the left plate 711 is provided with a vertical I-shaped sliding groove two 32, and a matched I-shaped sliding block two 32 is arranged on the vertical I-shaped sliding groove two 32; a moving block 31 is arranged on the I-shaped sliding block two 32; the top surface of the moving block 31 is connected with the turnover cylinder 2; a rack 36 is arranged on the rear end edge of the moving block 31; the rack 36 is engaged with a gear one 35; the gear one 35 is arranged on the upper middle part of the left plate 711; the gear one 35 is engaged with a turnover gear two 34 below the gear one 35; the turnover gear two 34 is connected with a turnover rod 33; the turnover rod 33 penetrates through a through hole two corresponding to the left plate 711 and is connected with a turnover plate 38 between the side plate frame 16; a weight sensor is arranged on the bottom surface of the turnover plate 38; and the turnover plate 38 is arranged above the guide member. The rack 36 drives the gear one 35 engaged therewith to rotate, and then the gear one 35 drives the turnover gear two 34 engaged therewith to rotate, so as to drive the turnover rod 33 to rotate, and then the turnover rod 33 drives the turnover plate 38 connected therewith to rotate, thereby achieving the purpose of overturning the product on the turnover plate 38.

[0031] In the design, two position sensors can be arranged on the upper part and the lower part of the left side of the left plate 711, so as to control the lifting position of the moving block 31 on the vertical I-shaped sliding groove two 32 of the left plate 711, control the lifting distance of the rack 36 of the moving block 31, control the number of rotations of the gear one engaged with the rack 36, control the number of rotations of the turnover gear two 34 engaged with the gear one, and conveniently control the rotation of the turnover plate 38. Of course, the position sensors can also be installed on the two reverse L-shaped plates two 161 of the side plate frame 16, so as to conveniently control the work of the turnover cylinder 2 through the rotation of the turnover plate 38, control the moving distance of the moving block 31 connected with the turnover cylinder 2, and achieve the above-mentioned effect.

[0032] In the design, the side plate frame 16 is composed of two parallel inverted L-shaped plates two 161, and the turnover plate 38 is arranged on the two inverted L-shaped plates two 161, so that when the turnover plate 38 is turned over, the product 11 on the turnover plate 38 will not fall to the outside of the design, but will fall to the guiding member below (two guide rods 3).

[0033] In the design, the shape of the turnover plate 38 is a T-shaped plate. The T-shaped head is arranged at the right side end, and when the mechanical hand places the product at the turnover plate 38; the T-shaped head increases the placement area, thereby facilitating the stable product.

[0034] In the design, the left side upper portion of the left plate 711 of the support three 7 is provided with a protrusion three 72, the left side of the protrusion three 72 is provided with a conveying support 10, the protrusion three 72 and the conveying support 10 are provided with an outfeed conveying belt 6, the conveying support 10 is provided with an outfeed conveying belt motor 5, and the outfeed conveying belt motor 5 drives the outfeed conveying belt 6 to work. As the product after turning over, it is used in the conveying facility of the next process.

[0035] The working principle of the design is as follows:

[0036] In the design, the outfeed mechanical hand places the product on the turnover plate 38 of the turnover mechanism 3, and the weight sensor is installed on the turnover plate 38, so that it can be determined whether there is a product on the turnover plate 38. The PLC controller 18 controls the advancing mechanism one to work, and the turnover advancing cylinder 1 drives the push plate 15 connected thereto to move to the left side, and pushes the product completely to the turnover plate 38. The weight sensor senses that the product is placed on the turnover plate 38, at this time, the turnover cylinder 2 is controlled to work, the moving block 31 is moved on the vertical I-shaped sliding groove two 32, the rack 36 on the rear end side of the moving block 31 drives the gear one 35 to rotate, the gear one 35 drives the turnover gear two 34 to rotate, the turnover gear two 34 drives the turnover rod 33 connected thereto to rotate, the turnover rod 33 drives the turnover plate 38 connected thereto to rotate, and the product 11 on the turnover plate 38 is turned over and falls to the two guide rods 13 of the guiding member of the turnover push-out mechanism two.

[0037] At this time, the PLC controller controls the turnover push-out cylinder 4 to work, drives the sliding push block 14 connected thereto to move on the two guide rods 13 to the left side, pushes the product 11 on the two guide rods 13 to slide on the two guide rods 13, and slides out at the outfeed opening 74 on the left side upper portion of the support three 7, and falls on the outfeed conveying belt 6 on the left side of the support three 7. The outfeed conveying belt motor 5 drives the outfeed conveying belt 6 to work, drives the product 11 after turning over to flow to the next process of the automatic plug installation equipment.

[0038] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalent features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A flipping mechanism for a leakage protection plug component, comprising a bracket 1, a bracket 2 disposed on the front left side of the bracket 1, and a bracket 3 disposed on the front left side of the bracket 2; a side plate frame is disposed between the top of the bracket 2 and the bracket 3. Its features are, The first support is equipped with a first pushing mechanism; the second support is equipped with a second flipping and pushing mechanism on the upper left side; the third support is equipped with a flipping mechanism on the upper left side; the first pushing mechanism includes a slide rail mounted on the top panel of the first support, a slider mounted on the slide rail, a push plate mounted on the slider, and the push plate connected to a flipping pushing cylinder, which is mounted on the right end of the top surface of the first support; the second flipping and pushing mechanism includes a flipping pushing cylinder, which is mounted on the upper left side of the second support; the flipping pushing cylinder is connected to a sliding push block; the sliding push block... Two through holes are provided on the left side, and a sliding push block is movably inserted through two guide rods, which form a guide component. One end of the guide component is connected to the right end face of the bracket, and the other end of the guide component passes through the square through-hole on the upper left side of the second bracket and the first bracket, and is connected to the protrusion on the left side of the inner wall of the top panel of the first bracket. The top surface of the bracket is a horizontal plane, which is at the same level as the plane formed by the top surfaces of the two guide rods. Protrusions are provided on the front and rear sides of the bracket, and screw holes are provided on the protrusions, which are connected to the horizontal connecting plates provided on the upper front and rear sides of the first bracket by bolts. The flipping mechanism includes a flipping cylinder mounted on a support three; the support three includes a horizontal base plate, and two parallel side plates are provided on both sides of the top surface of the horizontal base plate, which are a left plate and a right plate respectively; a partition is provided between the upper parts of the two side plates, and an inverted L-shaped support plate is provided on the partition, and a flipping cylinder is provided on the inverted L-shaped support plate. A vertical I-shaped groove is provided on the upper left side surface of the left plate. A matching I-shaped slider is provided on the vertical I-shaped groove, and a moving block is provided on the I-shaped slider. The top surface of the moving block is connected to a tilting cylinder. A rack is provided on the rear edge of the moving block. The rack meshes with a gear. The gear is located in the upper middle of the left plate and meshes with a tilting gear below it. The tilting gear is connected to a tilting rod. The tilting rod passes through a corresponding through hole on the left plate and connects to a tilting plate between the side plate frames. A weight sensor is provided on the bottom surface of the tilting plate, and the tilting plate is located above the guide member. A protrusion is provided on the upper left side surface of the left plate of the bracket three. A conveying bracket is provided on the left side of the protrusion three. A discharge conveyor belt is provided on the protrusion three and the conveying bracket. A discharge conveyor belt motor is provided on the conveying bracket, and the discharge conveyor belt motor drives the discharge conveyor belt. A discharge port is provided on the upper left side surface of the bracket three. The discharge port matches the product, and the bottom end of the discharge port is on the same horizontal plane as the top surface of the bracket.

2. The flipping mechanism for a leakage protection plug component according to claim 1, characterized in that, The side panel frame consists of two parallel inverted L-shaped plates.

3. The flipping mechanism for a leakage protection plug component according to claim 1, characterized in that, The flip plate is T-shaped.

Citation Information

Patent Citations

  • LED bracket bending machine

    CN201791805U

  • Cheese tilting mechanism

    CN204568130U

  • Novel part upset pay -off device

    CN206142375U

  • Defective mask detection device

    CN213612725U

  • Turnover mechanism for leakage protection plug component

    CN217142940U