An intelligent positioning device for clothing packaging production

Abstract

The present invention relates to the technical field of intelligent positioning systems, and discloses an intelligent positioning system for clothing packaging production. An intelligent positioning system for clothing packaging production includes: a work station counting system for positioning and counting the clothing passing through the work stations; a data receiving module; a data classification module; a data comparison module; a display module; and an error alarm module for processing the data comparison result and sending an error alarm message to the work station with abnormal data. This intelligent positioning system for clothing packaging production counts and positions the clothing passing through each work station through the cooperation of a single-chip microcomputer and a reed switch, transmits data through a data transmission module and a data receiving module, then processes the data in real time through a data classification module and an error alarm module, and uses an alarm to give an alarm prompt for the abnormal work station, thereby achieving the effect of being able to real-time position and track the clothing at each work station and having high production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent positioning systems, and in particular to an intelligent positioning device for clothing packaging production. Background Art

[0002] With the improvement of the social and economic level, people's requirements for the quality of clothing have increased accordingly. At present, the automation and intelligence of clothing packaging equipment are the key points in the development of clothing production technology, and one of the key technologies for automated and intelligent clothing packaging equipment is clothing packaging positioning technology.

[0003] The existing clothing positioning system cannot position and track the clothing at each work station, cannot effectively and real-time feedback the processing conditions of each work station, and has a poor positioning effect. At the same time, the existing positioning system has a high positioning accuracy but a poor positioning stability. Summary of the Invention

[0004] In order to achieve the purpose of being able to position and track the clothing at each work station in real time, having a high production efficiency, being able to automatically add a positioning device, having a high positioning accuracy, being able to automatically flatten the clothing, and having a high packaging quality, the present invention is achieved through the following technical solutions: An intelligent positioning system for clothing packaging production, comprising:

[0005] A work station counting system for positioning and counting the clothing passing through the work station;

[0006] A data receiving module for receiving the data transmitted by the work station counting system;

[0007] A data classification module for classifying the received data;

[0008] A data comparison module for comparing the data transmitted by multiple work stations;

[0009] A display module for displaying the received data and the work stations with errors;

[0010] An error alarm module for processing the data comparison result and sending an error alarm message to the work station with abnormal data.

[0011] Further, the work station counting system includes: a single-chip microcomputer, a reed switch, an alarm, a data transmission module and a storage module. The data transmission module is used for transmitting the counting data of the single-chip microcomputer, and the storage module is used for storing the counting data of the single-chip microcomputer. The single-chip microcomputer and the reed switch cooperate for counting and positioning. The counting and positioning principle is: when the magnetic sheet approaches the reed switch, it is equivalent to pressing a key, and the P3.2 port of the single-chip microcomputer is OV, logic "0": when the magnet is taken away, it is equivalent to lifting the key, P3.2 is +5V, logic "1", and the number of times the P3.2 port changes from "1" to "0" is the counting number.

[0012] An intelligent positioning device for clothing packaging production comprises a frame, a conveyor wheel, a conveyor belt, and a pressing mechanism. The pressing mechanism comprises a material rack, positioning bags are stacked inside the material rack, a guide rail is fixedly connected to the bottom of the material rack, a lifting cylinder is installed on the back of the material rack, a transmission wheel is installed on the front of the lifting cylinder, a pawl is hinged on the outer side of the transmission wheel, a lifting wheel is sleeved on the outer side of the transmission wheel, a roller is installed on the bottom of the lifting cylinder, and a suction hole is opened on the outer side of the roller.

[0013] Furthermore, a baffle is provided at the bottom of the material rack, and a discharge port is opened inside the baffle. The length of the discharge port is slightly smaller than the length of the positioning bag, and the width of the discharge port is larger than the width of the positioning bag. The positioning bag can be stored without affecting the removal of the positioning bag.

[0014] Furthermore, a magnetic sheet, a desiccant bag and an aromatherapy bag are stored inside the positioning bag, and the magnetic sheet cooperates with the reed switch for positioning.

[0015] Furthermore, a tooth groove is provided on the inner side of the guide rail, and the lifting wheel is engaged in the tooth groove.

[0016] Furthermore, a ratchet groove is provided on the inner wall of the lifting wheel, and the ratchet pawl is engaged in the ratchet groove, so that the lifting wheel cannot drive the transmission wheel to rotate when it is raised, but can drive the transmission wheel to rotate when it is lowered.

[0017] Furthermore, the roller is connected to the transmission wheel via a transmission belt, and the transmission is stable.

[0018] Furthermore, the suction holes are divided into two groups and are respectively located on both sides of the roller. At the same time, each group of suction holes is divided into three. The suction holes are connected to an external air pressure pump through an air pipe to ensure uniform adsorption.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The intelligent positioning system for clothing packaging production counts and locates the clothing passing through each workstation through the cooperation of a single-chip microcomputer and a reed switch, transmits data through a data transmission module and a data receiving module, processes the data in real time through a data classification module and an error alarm module, and issues an alarm prompt to abnormal workstations through an alarm, thereby achieving the effect of real-time positioning and tracking of clothing at each workstation and high production efficiency.

[0021] The intelligent positioning system for clothing packaging production drives the roller and lifting wheel to rise through the lifting cylinder. At this time, the lifting wheel cannot drive the driving wheel to rotate. When the roller rises to the bottom of the rack, the suction holes generate suction to adsorb the lowermost positioning package. Then, the lifting cylinder drives the roller to descend, and the roller drives the positioning package away from the rack. At the same time, the lifting cylinder drives the lifting wheel to descend, and the lifting wheel drives the driving wheel to rotate through the pawl. The driving wheel drives the roller to rotate through the transmission belt, and the roller drives the positioning package to rotate downward. When the clothes move to the lower part of the roller through the conveyor belt, the suction holes cut off the air, and at the same time, the clothes drive the roller to rotate, and the roller spreads the positioning package flat on the clothes. Then, through the cooperation of the magnetic sheet and the reed switch in the positioning package, the effect of automatically adding a positioning device with high positioning accuracy is achieved.

[0022] The intelligent positioning system for clothing packaging production drives the roller to descend through the lifting cylinder. The roller presses on the clothes, and the conveyor belt drives the clothes to move. The clothes drive the roller to roll on the clothes to keep the clothes flat. At this time, the roller drives the driving wheel to rotate through the transmission belt, and the driving wheel drives the pawl to swing without affecting the rolling pressure, so as to achieve the effect of automatically flattening the clothes and having high packaging quality. Brief Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall system of the present invention;

[0024] Figure 2 It is a schematic diagram of the station counting system of the present invention;

[0025] Figure 3 It is a schematic diagram of the reed switch counting circuit of the present invention;

[0026] Figure 4 It is a schematic diagram of the overall positioning device of the present invention;

[0027] Figure 5 It is a schematic diagram of the pressing and placing mechanism of the present invention;

[0028] Figure 6 It is a schematic cross-sectional view of the lifting wheel of the present invention;

[0029] Figure 7 It is a schematic diagram of the rolling pressure of the pressing and placing mechanism of the present invention;

[0030] Figure 8 It is a schematic diagram of the feeding of the pressing and placing mechanism of the present invention.

[0031] In the figure: 1, frame; 2, conveying wheel; 3, conveyor belt; 4, pressing and placing mechanism; 41, rack; 42, positioning package; 43, guide rail; 44, lifting cylinder; 45, driving wheel; 46, pawl; 47, lifting wheel; 48, roller; 49, suction hole; 5, reed switch. Detailed Embodiments

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The embodiment of the intelligent positioning system for clothing packaging production is as follows: Example 1

[0034] See also Figures 4 - 8 A smart positioning device for clothing packaging production includes a frame 1, a conveyor wheel 2, a conveyor belt 3, and a pressing mechanism 4. The pressing mechanism 4 includes a material rack 41. A baffle is provided at the bottom of the material rack 41, and a discharge port is opened inside the baffle. The length of the discharge port is slightly smaller than the length of a positioning bag 42, and the width of the discharge port is larger than the width of the positioning bag 42. The positioning bag 42 can be stored without affecting the removal of the positioning bag 42. The positioning bag 42 is stacked inside the material rack 41. The positioning bag 42 stores magnetic sheets, desiccant bags and aromatherapy bags inside. The magnetic sheets cooperate with the reed switch 5 for positioning.

[0035] The lifting cylinder 44 drives the roller 48 and the lifting wheel 47 to rise, and the lifting wheel 47 rotates under the action of the tooth groove. At this time, the lifting wheel 47 drives the pawl 46 to swing, and cannot drive the transmission wheel 45 to rotate. When the roller 48 rises to the bottom of the material rack 41, the suction hole 49 generates suction through the external air pressure pump and the air pipe to adsorb the positioning bag 42 at the bottom, and then the lifting cylinder 44 drives the roller 48 to descend, and the roller 48 drives the positioning bag 42 away from the material rack 41, and is evenly adsorbed on the surface of the roller 48, and the material is automatically loaded.

[0036] A guide rail 43 is fixedly connected to the bottom of the material rack 41, a tooth groove is provided on the inner side of the guide rail 43, and a lifting wheel 47 is engaged in the tooth groove. A lifting cylinder 44 is installed on the back of the material rack 41, and a transmission wheel 45 is installed on the front of the lifting cylinder 44. A ratchet 46 is hinged on the outer side of the transmission wheel 45, and a lifting wheel 47 is sleeved on the outer side of the transmission wheel 45. A ratchet groove is provided on the inner wall of the lifting wheel 47, and the ratchet 46 is engaged in the ratchet groove, so that the lifting wheel 47 cannot drive the transmission wheel 45 to rotate when it rises, but can drive the transmission wheel 45 to rotate when it descends. A roller 48 is installed at the bottom of the lifting cylinder 44, and the roller 48 is connected to the transmission wheel 45 through a transmission belt, and the transmission is stable. A suction hole 49 is provided on the outer side of the roller 48, and the suction holes 49 are divided into two groups, which are respectively located on both sides of the roller 48. At the same time, each group of suction holes 49 is divided into three, and the suction holes 49 are connected to the external air pressure pump through an air pipe for uniform adsorption.

[0037] The lifting cylinder 44 drives the lifting wheel 47 to descend. At this time, the lifting wheel 47 drives the transmission wheel 45 to rotate through the pawl 46. The transmission wheel 45 drives the roller 48 to rotate through the transmission belt. The roller 48 drives the positioning package 42 to rotate to the lower side. When the clothes move to the lower side of the roller 48 through the conveyor belt 3, the suction hole 49 cuts off the air supply. At the same time, the clothes drive the roller 48 to rotate. The roller 48 spreads the positioning package 42 flat on the clothes. At this time, the roller 48 drives the transmission wheel 45 to rotate. The transmission wheel 45 drives the pawl 46 to swing. The lifting wheel 47 does not affect the rolling of the roller 48. While placing the positioning package 42, the clothes can be pressed flat. When the clothes move to the position of the reed switch 5 at the work station, the magnetic sheet inside the positioning package 42 makes the reed switch 5 connect the circuit for counting and positioning. Embodiment 2

[0038] Please refer to Figures 1 - 8 , an intelligent positioning system for clothing packaging production, comprising:

[0039] A work station counting system for positioning and counting the clothes passing through the work station;

[0040] A data receiving module for receiving the data transmitted by the work station counting system;

[0041] A data classification module for classifying the received data;

[0042] A data comparison module for comparing the data transmitted by multiple work stations;

[0043] A display module for displaying the received data and the work stations with errors;

[0044] An error alarm module for processing the data comparison result and sending an error alarm message to the work stations with abnormal data.

[0045] The work station counting system includes: a single-chip microcomputer, a reed switch 5, an alarm, a data transmission module and a storage module. The data transmission module is used to transmit the counting data of the single-chip microcomputer. The storage module is used to store the counting data of the single-chip microcomputer. The single-chip microcomputer cooperates with the reed switch 5 for counting and positioning. The counting and positioning principle is: when the magnetic sheet approaches the reed switch 5, it is equivalent to pressing a key. The P3.2 port of the single-chip microcomputer is OV, logic "0": when the magnet is taken away, it is equivalent to lifting the key, P3.2 is +5V, logic "1", and the number of times the P3.2 port changes from "1" to "0" is the counting times.

[0046] An intelligent positioning device for clothing packaging production includes a frame 1, a conveyor wheel 2, a conveyor belt 3, and a pressing mechanism 4. The pressing mechanism 4 includes a material rack 41. A baffle is provided at the bottom of the material rack 41, and a discharge port is provided inside the baffle. The length of the discharge port is slightly smaller than the length of a positioning bag 42, and the width of the discharge port is larger than the width of the positioning bag 42. The positioning bag 42 can be stored without affecting the removal of the positioning bag 42. The positioning bag 42 is stacked inside the material rack 41. The positioning bag 42 stores magnetic sheets, desiccant bags and aromatherapy bags inside. The magnetic sheets cooperate with reed switches 5 for positioning.

[0047] The lifting cylinder 44 drives the roller 48 and the lifting wheel 47 to rise, and the lifting wheel 47 rotates under the action of the tooth groove. At this time, the lifting wheel 47 drives the pawl 46 to swing, and cannot drive the transmission wheel 45 to rotate. When the roller 48 rises to the bottom of the material rack 41, the suction hole 49 generates suction through the external air pressure pump and the air pipe to adsorb the positioning bag 42 at the bottom, and then the lifting cylinder 44 drives the roller 48 to descend, and the roller 48 drives the positioning bag 42 away from the material rack 41, and is evenly adsorbed on the surface of the roller 48, and the material is automatically loaded.

[0048] A guide rail 43 is fixedly connected to the bottom of the material rack 41, a tooth groove is provided on the inner side of the guide rail 43, and a lifting wheel 47 is engaged in the tooth groove. A lifting cylinder 44 is installed on the back of the material rack 41, and a transmission wheel 45 is installed on the front of the lifting cylinder 44. A ratchet 46 is hinged on the outer side of the transmission wheel 45, and a lifting wheel 47 is sleeved on the outer side of the transmission wheel 45. A ratchet groove is provided on the inner wall of the lifting wheel 47, and the ratchet 46 is engaged in the ratchet groove, so that the lifting wheel 47 cannot drive the transmission wheel 45 to rotate when it rises, but can drive the transmission wheel 45 to rotate when it descends. A roller 48 is installed at the bottom of the lifting cylinder 44, and the roller 48 is connected to the transmission wheel 45 through a transmission belt, and the transmission is stable. A suction hole 49 is provided on the outer side of the roller 48, and the suction holes 49 are divided into two groups, which are respectively located on both sides of the roller 48. At the same time, each group of suction holes 49 is divided into three, and the suction holes 49 are connected to the external air pressure pump through an air pipe for uniform adsorption.

[0049] The lifting cylinder 44 drives the lifting wheel 47 to descend. At this time, the lifting wheel 47 drives the transmission wheel 45 to rotate through the ratchet 46. The transmission wheel 45 drives the roller 48 to rotate through the transmission belt. The roller 48 drives the positioning bag 42 to rotate downward. When the clothes move to the bottom of the roller 48 through the conveyor belt 3, the suction hole 49 is cut off. At the same time, the clothes drive the roller 48 to rotate. The roller 48 spreads the positioning bag 42 flat on the clothes. At this time, the roller 48 drives the transmission wheel 45 to rotate, and the transmission wheel 45 drives the ratchet 46 to swing. The lifting wheel 47 does not affect the rolling of the roller 48. The positioning bag 42 can be placed while the clothes can be flattened. When the clothes move to the position of the reed switch 5 on the workstation, the magnetic sheet inside the positioning bag 42 connects the reed switch 5 to the circuit for counting and positioning.

[0050] Working principle: The lifting cylinder 44 drives the roller 48 and the lifting wheel 47 to rise. The lifting wheel 47 rotates under the action of the tooth groove. At this time, the lifting wheel 47 drives the pawl 46 to swing and cannot drive the transmission wheel 45 to rotate. When the roller 48 rises to the bottom of the material rack 41, the suction hole 49 generates suction through an external air pressure pump and the air pipe, adsorbing the lowermost positioning package 42. Then the lifting cylinder 44 drives the roller 48 to descend. The roller 48 drives the positioning package 42 away from the material rack 41 and evenly adsorbs it on the surface of the roller 48. At the same time, the lifting cylinder 44 drives the lifting wheel 47 to descend. At this time, the lifting wheel 47 drives the transmission wheel 45 to rotate through the pawl 46. The transmission wheel 45 drives the roller 48 to rotate through the transmission belt. The roller 48 drives the positioning package 42 to rotate downward. When the clothes move to the lower part of the roller 48 through the conveyor belt 3, the suction hole 49 cuts off the air supply. At the same time, the clothes drive the roller 48 to rotate. The roller 48 spreads the positioning package 42 flat on the clothes. At this time, the roller 48 drives the transmission wheel 45 to rotate. The transmission wheel 45 drives the pawl 46 to swing. The lifting wheel 47 does not affect the rolling of the roller 48. While placing the positioning package 42, the clothes can be pressed flat. When the clothes move to the position of the reed switch 5 at the work station, the magnetic sheet inside the positioning package 42 makes the reed switch 5 close the circuit for counting and positioning.

[0051] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent positioning device for clothing packaging production, comprising a frame (1), conveying wheels (2), a conveyor belt (3), and a pressing and releasing mechanism (4), characterized in that: The pressing mechanism (4) comprises a material rack (41), a positioning bag (42) is stacked inside the material rack (41), a guide rail (43) is fixedly connected to the bottom of the material rack (41), a lifting cylinder (44) is installed on the back of the material rack (41), a transmission wheel (45) is installed on the front of the lifting cylinder (44), a ratchet (46) is hinged on the outer side of the transmission wheel (45), a lifting wheel (47) is sleeved on the outer side of the transmission wheel (45), a roller (48) is installed on the bottom of the lifting cylinder (44), and a suction hole (49) is opened on the outer side of the roller (48); A baffle is provided at the bottom of the material rack (41), and a discharge port is provided inside the baffle, the length of the discharge port is slightly smaller than the length of the positioning bag (42), and the width of the discharge port is larger than the width of the positioning bag (42); The positioning bag (42) contains a magnetic sheet, a desiccant bag and an aromatherapy bag; A tooth groove is formed on the inner side of the guide rail (43), and the lifting wheel (47) is engaged in the tooth groove; The inner wall of the lifting wheel (47) is provided with a ratchet groove, and the ratchet pawl (46) is engaged in the ratchet groove; The roller (48) is connected to the transmission wheel (45) via a transmission belt; An intelligent positioning system for clothing packaging production is also used, including: Workstation counting system, used to locate and count the garments passing through the workstation; A data receiving module, used for receiving data transmitted by a station counting system; A data classification module, used for classifying received data; Data comparison module, used to compare data transmitted from multiple stations; Display module, used to display received data and error stations; The error alarm module is used to process the data comparison results and send error alarm information to the workstation with abnormal data; The workstation counting system comprises: a single-chip microcomputer, a reed switch (5), an alarm, a data transmission module and a storage module, wherein the data transmission module is used to transmit the counting data of the single-chip microcomputer, and the storage module is used to store the counting data of the single-chip microcomputer. The single-chip microcomputer cooperates with the reed switch (5) to perform counting and positioning, and the counting and positioning principle is as follows: when the magnetic sheet approaches the reed switch (5), it is equivalent to pressing a key, and the P3.2 port of the single-chip microcomputer is 0V, which is logic "0"; when the magnet is removed, it is equivalent to lifting the key, and P3.2 is +5V, which is logic "1". The number of times the P3.2 port changes from "1" to "0" is the number of counts.

2. The intelligent positioning device for clothing packaging production according to claim 1, wherein: The suction holes (49) are divided into two groups and are respectively located on both sides of the roller (48). Each group of suction holes (49) is divided into three. The suction holes (49) are connected to an external air pressure pump through an air pipe.

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