A linkage conveying device for a paper roll assembly machine
By designing a linkage conveying device for battery paper assembly machine, the drive motor, cam and linkage mechanism are used to realize the joint drive of multiple mechanisms, the problems of high equipment cost, large space and difficulty in dissipating heat in the prior art are solved, and the structure of the equipment is simplified, stable operation and reduced cost of the equipment are achieved.
Patent Information
- Application Number
- CN202211060502.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2042-09-01
AI Technical Summary
The linkage method of existing battery paper assembly machines relies on a variety of power drive components, resulting in high equipment costs, large space occupancy and difficulty in dissipating heat, and lack of efficient multi-linked transmission mechanisms.
A linkage transmission device is designed to realize the joint drive of multiple mechanisms through a set of driving motors, and a cam and link mechanism are used to cooperate with the sprocket and chain to realize the longitudinal driving and lifting movement of different components.
The simplification of the equipment structure and smooth operation are achieved, heat generation is reduced, and error rate and manufacturing cost are reduced through joint drive.
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Figure CN115275312B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of battery production equipment, and in particular relates to a linkage transmission device for a roll paper assembly machine. Background Art
[0002] A battery refers to a cup, trough or other container or part of a composite container that contains an electrolyte solution and a metal electrode to generate an electric current. It is a device that can convert chemical energy into electrical energy. It has a positive electrode and a negative electrode. With the advancement of science and technology, batteries generally refer to small devices that can generate electrical energy. Using batteries as an energy source can obtain a current with stable voltage, stable current, long-term stable power supply, and little external influence. In addition, the battery has a simple structure, is easy to carry, and is easy to charge and discharge. It is not affected by external climate and temperature, and has stable and reliable performance. It plays a great role in all aspects of modern social life.
[0003] During the battery production process, the paper roll needs to be loaded into the zinc shell, and the bottom paper needs to be installed at the bottom of the zinc shell to facilitate the subsequent addition of other materials. During the paper roll loading process, the paper roll needs to be curled first and then introduced into the shell of the lower zinc shell. After introduction, it is cut off. The entire mechanism is realized automatically, and multiple linkage mechanisms are required to cooperate with the drive motor to achieve linkage.
[0004] The existing multi-part linkage methods all use mechanical parts in conjunction with pneumatic or hydraulic mechanisms, and the three are linked to achieve a complex linkage method. However, the method of combining multiple power drive elements, although simple to assemble, is expensive, and multiple drive elements are combined inside a device, which requires a larger space and is difficult to dissipate heat. Therefore, a transmission mechanism that can achieve multiple linkages is urgently needed. Summary of the invention
[0005] The purpose of the present invention is to provide a linkage transmission device for a roll paper assembly machine, which can realize the joint drive of multiple mechanisms through a group of drive motors, and has not only a simple structure but also a stable operation without generating too much heat.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A linkage transmission device for a roll paper assembly machine comprises a frame, a main motor, a reducer, a roll paper stretching drive unit, a roll paper cutting drive unit, a bottom paper punching and pressing drive unit, a stretching and clamping drive unit and a zinc roll lifting drive unit. The main motor is arranged on the upper part of the frame, and the main motor is connected to the reducer through a connecting piece. The output shaft of the reducer is connected to a driven sprocket on a rotating shaft through a driving sprocket and a transmission chain. The rotating shaft is provided with a first cam, a second cam, a third cam, a fourth cam and a fifth cam. The roll paper stretching drive unit is connected to the roll paper stretching unit through the first cam, and the lifting and lowering movement of the roll paper stretching unit is realized under the rotation of the first cam.
[0008] The roll paper cutting driving part is connected with the roll paper cutting part through the second cam, and the sliding base of the roll paper cutting part is driven to move forward and backward under the rotation of the second cam to cut the stretched roll paper;
[0009] The stretching and clamping driving part is connected with the paper roll clamping part through the third cam, and the third cam is rotated to drive the brake wire to clamp the paper roll.
[0010] The bottom paper punching and pressing driving unit is connected to the bottom paper punching and pressing unit through the fourth cam, and the bottom paper punching and pressing unit is driven by the fourth cam to realize the lifting and lowering movement of the bottom paper punching and pressing unit to punch and shape the bottom paper;
[0011] The zinc drum lifting driving part is connected with the zinc shell lifting base through the fifth cam, and the zinc shell lifting base is driven to rise and fall by the rotation of the fifth cam to lift the zinc shell.
[0012] Furthermore, the roll paper stretching drive unit includes a first cam, a long connecting rod, a first lifting connecting rod, a lifting bearing base and a stretching clamping drive unit arranged on the rotating shaft, one end of the long connecting rod is connected to the first cam, and the other end is connected to the lifting bearing base through the first lifting connecting rod; the roll paper cutting drive unit includes a second cam, a second lifting connecting rod and a horizontal connecting rod arranged on the rotating shaft, the first connecting plate is connected to the inner annular guide rail of the second cam, and one end of the first connecting plate is connected to the propulsion unit through the second lifting connecting rod and the horizontal connecting rod; the bottom paper punching and pressing drive unit includes a first swing rod, a third lifting connecting rod and an upper arm, and the upper part of the fourth cam is connected to the upper arm through the first swing rod and the third lifting connecting rod; the zinc tube lifting drive unit includes a second swing rod, a fourth lifting connecting rod and a fourth connecting plate, the upper part of the fifth cam is provided with a second swing rod, and the second swing rod is connected to the fourth connecting plate through the fourth lifting connecting rod; the stretching clamping drive unit includes a second connecting plate, a third connecting plate, a third cam, a gate wire connector, a gate wire mounting unit and a reset spring.
[0013] Furthermore, one end of the long connecting rod is connected to the outer extension of the first cam through the first bearing, and the other end of the long connecting rod is connected to the lifting bearing base through the first lifting connecting rod, and the lifting bearing base is movably connected to the sliding rod on the stage through the sliding hole on the side, and a stretching clamping drive part is provided on the lifting bearing base; in the stretching clamping drive part, the second connecting plate is an L-shaped plate, and the second connecting plate is movably connected to the through hole on the fixed block through a pin shaft, and one end of the second connecting plate is connected to the outer extension of the third cam through the second bearing, and a third connecting plate and a gate wire installation part are provided on the other end of the second connecting plate, and the gate wire on the gate wire installation part passes through the gate wire connector on the stage and is connected to the clamping mechanism.
[0014] Furthermore, a third bearing is provided on the upper part of the first connecting plate, and the third bearing is arranged in the annular guide groove inside the second cam. One end of the first connecting plate is movably connected to the support block on the loading platform; the other end of the first connecting plate is movably connected to the second lifting link, and a horizontal link is provided on the movably connected second lifting link, and the horizontal link is connected to the sliding platform of the propulsion part through a connecting member.
[0015] Furthermore, the propulsion unit includes a sliding platform, a sliding rail and a shearing assembly. The lower portion of the sliding platform is slidably connected to the sliding rail on the loading platform through a sliding block, and the shearing assembly is disposed on the upper portion of the sliding platform.
[0016] Furthermore, a fourth bearing is provided on the upper part of the first rocker arm, and the first rocker arm is connected with the annular guide groove inside the fourth cam through the fourth bearing; one end of the first rocker arm is connected to the fixed block on the loading platform, and the other end of the first rocker arm is connected to the upper arm through the third lifting link; the upper arm is arranged on the sliding bar of the lower arm through a sliding groove, and a stamping block corresponding to the bottom paper feeding block is arranged on the upper arm.
[0017] Furthermore, the second swing rod is connected to the annular guide groove on the fifth cam through the fifth bearing, and one end of the second swing rod is movably connected to the support platform on the loading platform, and the other end of the second swing rod is connected to the fourth connecting plate through the fourth lifting connecting rod and the end rod spherical joint.
[0018] Furthermore, one end of the fourth connecting plate is slidably connected to the sliding bar on the guide column through a sliding groove, and a lifting rod is provided on the upper part of the fourth connecting plate.
[0019] Furthermore, a fixed bracket is provided on the upper part of the frame, a rectangular opening is provided on the upper part of the fixed bracket, and a connecting square steel is movably provided inside the rectangular opening, and a first tensioning sprocket is provided on the connecting square steel; a limiting pin is provided on the upper part of the fixed bracket; a cam divider is provided in the middle of the main motor and the reducer, and one end of the cam divider is connected to the input end of the reducer through the input end sprocket and the driving chain; a rotary encoder is provided on the side of the main motor 1, and a second tensioning sprocket is provided on one side of the driving chain.
[0020] A method for driving a linkage conveying device of a paper roll assembly machine comprises the following steps:
[0021] S1, start the first drive motor, drive the reducer to work through the first drive motor, and the driving sprocket on the reducer further drives the rotating shaft to rotate through the chain and the driven sprocket;
[0022] S2. The rotating shaft is provided with a first cam, a second cam, a third cam, a fourth cam and a fifth cam, which are driven by the rotation of the rotating shaft and are used as a driving force to further drive various mechanisms on the upper part.
[0023] Compared with the prior art, the present invention has at least one of the following beneficial effects:
[0024] 1. The whole equipment is provided with a roll paper stretching drive unit, a roll paper cutting drive unit, a bottom paper punching and pressing drive unit and a zinc cylinder lifting drive unit. The cams on the rotating shaft can be driven to rotate. The angle and length differences of the cams are set and the longitudinal drive of different parts is realized by cooperating with the upper connecting parts. The lifting and lowering of the lifting bearing base, the punching block and the connecting plate lifting parts can be realized. At the same time, the sliding table can be reciprocated to facilitate the upper shearing equipment to cut the roll paper, thereby realizing automatic clamping, unloading and cutting. The zinc cylinder lifting drive unit can lift the zinc shell on the upper loading platform under the rotation of the fifth cam, guide it into the fixture, and cooperate with the bottom paper punching and pressing drive unit to feed and press the bottom paper, so as to realize the linkage processing of multiple connecting parts.
[0025] 2. The rotating shaft is connected to the driving sprocket on the reducer through the driven sprocket and the transmission chain at one end, and all driving mechanisms are driven to work in conjunction through a main motor to achieve linkage of multiple mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] FIG1 is a schematic diagram of the structure of the present invention.
[0027] Figure 2 It is a schematic structural diagram of the roll paper stretching drive unit of the present invention.
[0028] Figure 3 It is a partial structural schematic diagram of the roll paper cutting drive unit of the present invention.
[0029] Figure 4 It is a partial structural schematic diagram of the second lifting link of the present invention.
[0030] Figure 5 It is a schematic diagram of the structure of the long connecting rod part of the present invention.
[0031] Figure 6 It is a partial structural schematic diagram of the first lifting link of the present invention.
[0032] Figure 7 It is a schematic diagram of the structure of the zinc drum lifting drive unit of the present invention.
[0033] Figure 8 It is a schematic diagram of the structure of the bottom paper punching and pressing driving part of the present invention.
[0034] Fig. 9 It is a partial structural schematic diagram of the first tensioning sprocket of the present invention.
[0035] In the figure: 1- main motor, 2- rotary encoder, 3- cam divider, 4- input end sprocket, 5- second tensioning sprocket, 7- driving sprocket, 8- reducer, 9- driven sprocket, 17- frame, 18- rotating shaft, 19- first cam, 20- long connecting rod, 21- first bearing, 22- lifting bearing base, 23- first lifting connecting rod, 24- sliding rod, 26- second cam, 28- horizontal connecting rod, 30- second lifting connecting rod, 31- first connecting plate, 32- sliding rail, 34- loading platform, 3 5-sliding table, 36-fifth cam, 37-fourth lifting link, 38-end rod spherical joint, 41-fourth connecting plate, 44-second swing arm, 45-fixed bracket, 46-connecting square steel, 47-first tensioning sprocket, 48-support block, 50-second connecting plate, 51-third cam, 52-brake line mounting part, 53-third connecting plate, 54-reset spring, 60-fourth cam, 61-first swing arm, 62-fourth bearing, 64-third lifting link, 65-upper arm, 67-lower arm. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the following is a diagram of the present invention.
[0037] The present invention is further described in detail with reference to the following examples.
[0038] The embodiments are only used to explain the present invention and are not used to limit the present invention.
[0039] In the description of the present invention, it is necessary to understand that “front, back, up, down, left, right”, “inside,
[0040] The directions or positions indicated by "outside", "bottom, top", etc. are usually based on the directions or positions shown in the accompanying drawings.
[0041] The relationship is only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these
[0042] Directional words do not indicate or imply that the device or element referred to must have a specific orientation or be in a specific direction.
[0043] The bit structure and operation are therefore not to be understood as limiting the scope of protection of the present invention.
[0044] Example 1
[0045] Reference Figure 1-Figure 9 The invention shows a linkage transmission device for a paper roll assembly machine, comprising a frame 17, a main motor 1, a reducer 8, a paper roll stretching drive unit, a paper roll cutting drive unit, a bottom paper punching and pressing drive unit, a stretching and clamping drive unit and a zinc roll lifting drive unit. The main motor 1 is arranged on the upper part of the frame 17, and the main motor 1 is connected to the reducer 8 through a connecting piece. The output shaft of the reducer 8 is connected to the driven sprocket 9 on the rotating shaft 18 through a driving sprocket 7 and a transmission chain; the rotating shaft 18 is provided with a first cam 19, a second cam 26, a third cam 51, a fourth cam 60 and a fifth cam 36; the paper roll stretching drive unit is connected to the paper roll stretching unit through the first cam 19, and the lifting and lowering movement of the paper roll stretching unit is realized under the rotation of the first cam 19;
[0046] The roll paper cutting drive unit is connected to the roll paper cutting unit through the second cam 26. The second cam 26 drives the sliding base of the roll paper cutting unit to move forward and backward under the rotation of the second cam 26, so as to cut the stretched roll paper.
[0047] The stretching and clamping driving part is connected to the paper roll clamping part through the third cam 51, and the third cam 51 rotates to drive the brake wire to clamp the paper roll.
[0048] The bottom paper punching and pressing driving unit is connected to the bottom paper punching and pressing unit through the fourth cam 60. The bottom paper punching and pressing unit is driven by the fourth cam 60 to realize the lifting and lowering movement of the bottom paper punching and pressing unit to punch and shape the bottom paper.
[0049] The zinc drum lifting driving unit is connected to the zinc shell lifting base through the fifth cam 36, and the zinc shell lifting base is driven to rise and fall by the rotation of the fifth cam 36 to lift the zinc shell;
[0050] The roll paper stretching driving part includes a long connecting rod 20, a first lifting connecting rod 23, a lifting bearing base 22 and a stretching clamping driving part. One end of the long connecting rod 20 is connected to the first cam 19, and the other end is connected to the lifting bearing base 22 through the first lifting connecting rod 23.
[0051] The roll paper cutting drive unit includes a second lifting link 30 and a horizontal link 28, a first connecting plate 31 is connected to the inner annular guide rail of the second cam 26, and one end of the first connecting plate 31 is connected to the propulsion unit through the second lifting link 30 and the horizontal link 28;
[0052] The bottom paper punching and pressing driving part includes a first swing rod 61, a third lifting link 64 and an upper arm 65, and the upper part of the fourth cam 60 is connected to the upper arm 65 through the first swing rod 61 and the third lifting link 64;
[0053] The zinc drum lifting driving unit includes a second swing rod 44, a fourth lifting link 37 and a fourth connecting plate 41. The second swing rod 44 is disposed on the upper part of the fifth cam 36, and the second swing rod 44 is connected to the fourth connecting plate 41 through the fourth lifting link 37.
[0054] The stretching and clamping driving part includes a second connecting plate 50, a third connecting plate 53, a third cam 51, a brake wire connector, a brake wire mounting part 52 and a return spring 54;
[0055] In the above scheme, a rotating shaft is provided on the upper part of the entire frame through a bearing seat, and the rotating shaft can be driven by the main motor at the lower part. The first cam is used to drive the roll paper stretching driving part, which can drive the long connecting rod to move under the rotation of the first cam, and one end of the long connecting rod is movably connected to the first lifting connecting rod, and the upper part of the first lifting connecting rod is connected to the lifting bearing base, which can realize the lifting and lowering of the entire component under the rotation of the first cam, and adjust the angle according to needs, and all components are driven jointly; the second cam is used to drive the roll paper cutting driving part to reciprocate, and cut the roll paper after being pulled by the upper part; the third cam is used to drive the brake line of the stretching clamping driving part to drive, so as to control the upper clamping mechanism to cooperate with the roll paper stretching driving part to clamp the roll paper and then pull and unload the material; the role of the fourth cam is The fifth cam is used to drive the bottom paper punching and pressing driving part, and is used to drive the first rocker arm 61 and the third lifting link 64 to realize the work of the roll paper pressing and punching part; the function of the fifth cam is to drive the zinc cylinder lifting driving part, and drive the connecting plate upward to facilitate the upward push of the zinc shell on the connecting plate; the sixth cam is used to drive the bottom paper forming and insertion mechanism driving part, and its structure is consistent with the connection method of the bottom paper punching and pressing driving part, and drives the pressing part to press the punched bottom paper into the zinc cylinder; the seventh cam is used to drive the roll paper pressing into the cylinder mechanism driving part, and its structure is consistent with the roll paper stretching driving part. Under the drive of the seventh cam, the cut roll paper is pressed into the zinc cylinder; the eighth cam is used to drive the bottom paper feeding mechanism driving part, which is used for the transportation of bottom paper and is used in conjunction with the bottom paper punching mechanism. Its structure is consistent with the roll paper cutting driving part.
[0056] The rotating shaft is provided with a third cam, a first cam, a second cam, a seventh cam, an eighth cam, a fourth cam, a sixth cam and a fifth cam from left to right. The rotating shaft is connected to the reducer through a driving chain. When the rotating shaft rotates a certain angle, all the cams are also consistent with the angle of rotation of the rotating shaft. According to different diameters of the cams and different connection methods, all the cams can be jointly moved, thereby providing power to all the driving mechanisms.
[0057] The joint motion process when the cam on the rotating shaft is driven:
[0058] The rotating shaft drives all cams to rotate when rotating. When the third cam rotates, it rotates from 0° to 20.54°. In this process, under the drive of the third cam, the gate wire is pulled by the rotation of the third connecting plate to drive the stretching and clamping driving part to realize the clamping step of the roll paper.
[0059] The first cam rotates on the rotating shaft, is in a return motion state at 0° to 10.8°, is in a near-range rest state at 10.8° to 106.18°, and is pulled down at the stretching and clamping driving part, further pulling the paper roll down at an equal distance and guiding it into the zinc shell at the lower part;
[0060] The second cam rotates on the rotating shaft at the same time, and the connection driving point is different. It is in the remote rest state at 0° to 8°, and in the push state at 106.41° to 172.24°, which can provide power for the upper paper roll cutting driving part. Corresponding to the first cam, after the stretching and clamping driving part has finished pulling, the paper roll cutting driving part cuts the pulled paper roll.
[0061] The seventh cam rotates on the rotating shaft, and is in a short-range rest state at 0° to 3.1°, in a push-range motion state at 3.1° to 57.93°; in a long-range rest state at 57.93° to 184.28°; and in a return motion state at 184.28° to 236.29°. The seventh cam is used to drive the roll paper pressing mechanism to press the cut roll paper into the zinc shell, and complete the roll paper pressing in conjunction with the second cam.
[0062] The eighth cam rotates on the rotating shaft, is in a remote rest state at 0° to 0.63°, is in a return motion state at 0.63° to 66.65°; is in a near rest state at 66.65° to 99.95°; is in a push state at 99.95° to 167.84°; is in a remote rest state at 167.84° to 0°, and is used to drive the bottom paper feeding mechanism to feed the material, and is driven in conjunction with other cams;
[0063] The fourth cam rotates on the rotating shaft, and is in a near-range rest state at 0° to 4.3°, in a push-range motion state at 4.3° to 80.52°; in a far-range rest state at 80.52° to 117.78°; in a return motion state at 117.78° to 192.71°; in a near-range rest state at 192.71° to 0°, driving the bottom paper punching section to punch and shape the bottom paper, and cooperating with other cams on the rotating shaft for joint movement;
[0064] The sixth cam rotates on the rotating shaft at 0° to 60.49° in the return motion state, at 60.49° to 85.42° in the near-range rest state; at 85.42° to 172.08° in the push motion state; at 172.08° to 332.2° in the far-range rest state; at 332.2° to 0° in the return motion state, driving the bottom paper pressing driving part to press the punched bottom paper into the zinc shell;
[0065] The fifth cam rotates on the rotating shaft, and is in a long-distance rest state at 0°~29.34°, and in a return motion state at 29.34°~87.76°; it is in a short-distance rest state at 87.76°~292.18°; it is in a push state at 292.18°~344.12°; and it is in a long-distance rest state at 344.2°~0°. The fifth cam drives the zinc tube lifting drive unit to lift the zinc shell on the zinc shell conveying tray to facilitate the reception of the bottom paper of the upper tube paper box.
[0066] Embodiment 2:
[0067] This embodiment further describes the long connecting rod 20 on the basis of the existing embodiment 1. One end of the long connecting rod 20 is connected to the extension of the first cam 19 through the first bearing 21, and the other end of the long connecting rod 20 is connected to the lifting bearing base 22 through the first lifting connecting rod 23. The lifting bearing base 22 is movably connected to the slide rod 24 on the stage 34 through the sliding hole on the side, and a stretching clamping drive unit is provided on the lifting bearing base 22; in the stretching clamping drive unit, the second connecting plate 50 is an L-shaped plate, and the second connecting plate 50 is movably connected to the through hole on the fixed block through a pin shaft, and one end of the second connecting plate 50 is connected to the extension of the third cam 51 through the second bearing, and a The third connecting plate 53 and the gate wire installation part 52, the gate wire on the gate wire installation part 52 passes through the gate wire connector on the stage 34 and is connected to the clamping mechanism; the function of the stretching clamping drive part is to generate traction by driving the gate wire, and connect with the clamping mechanism through the traction force of the gate wire, so as to drive the clamping mechanism, and the driving mode of the stretching clamping drive part is that the third cam 51 on the rotating shaft rotates, and the second connecting plate 50 is driven to swing up and down by the third cam 51, and the third connecting plate 53 on one end of the second connecting plate 50 is further driven to swing up and down, and the upper part of the third connecting plate 53 corresponds to the gate wire connector, and the gate wire on the third connecting plate 53 passes through the gate wire connector and is connected to the upper clamping mechanism to realize traction drive.
[0068] Embodiment 3:
[0069] This embodiment further describes the first connecting plate 31 on the basis of the existing embodiment 1. A third bearing is provided on the upper part of the first connecting plate 31, and the third bearing is provided in the annular guide groove inside the second cam 26. One end of the first connecting plate 31 is movably connected to the support block 48 on the loading platform 34; the other end of the first connecting plate 31 is movably connected to the second lifting link 30, and a horizontal link 28 is provided on the second lifting link 30, and the horizontal link 28 is connected to the sliding platform 35 of the propulsion part through a connecting piece; the propulsion part includes a sliding platform 35, a slide rail 32 and a shearing assembly, and the lower part of the sliding platform 35 is connected to the loading platform 34 through a slider The slide rail 32 on it is slidably connected, and a shearing assembly is arranged on the upper part of the sliding table 35; the second cam 26 is an inner cam, and an annular guide groove is arranged on the inner side of the second cam 26. The first connecting plate 31 can be linked under the drive of the second cam through the third bearing, and one end of the first connecting plate 31 is movably connected with the second lifting link 30. The swing of the first connecting plate 31 realizes the up and down lifting of the second lifting link 30, and the second lifting link 30 is connected to the sliding table 35 through the horizontal connecting rod 28, so that the second lifting link 30 can push the sliding table 35 to move forward and backward when it is lifted and lowered, so as to drive the shearing assembly on the upper part of the sliding table to move back and forth.
[0070] Embodiment 4:
[0071] This embodiment further describes the first swing arm 61 on the basis of the existing embodiment 1. A fourth bearing 62 is provided on the upper part of the first swing arm 61, and the first swing arm 61 is connected with the annular guide groove inside the fourth cam 60 through the fourth bearing 62; one end of the first swing arm 61 is connected with the fixed block on the stage 34, and the other end of the first swing arm 61 is connected with the upper arm 65 through the third lifting link 64; the upper arm 65 is arranged on the slide bar of the lower arm 67 through the sliding groove, and a stamping block corresponding to the bottom paper feeding block is arranged on the upper arm 65; the first swing arm 61 is connected with the annular guide groove inside the fourth cam 60 through the fourth bearing 62, and can swing up and down under the rotation of the fourth cam, and cooperate with the third lifting link 64 to provide power for the upper stamping mechanism to reciprocate up and down, and the upper arm 65 is connected to the slide bar of the lower arm 67 through the sliding groove, and realizes lifting movement under the drive of the third lifting link.
[0072] Embodiment 5:
[0073] The present embodiment further describes the second swing rod 44 on the basis of the existing embodiment 1. The second swing rod 44 is connected to the annular guide groove on the fifth cam 36 through the fifth bearing, and one end of the second swing rod 44 is movably connected to the support platform on the loading platform 34, and the other end of the second swing rod 44 is connected to the fourth connecting plate 41 through the fourth lifting link 37 and the end rod spherical joint 38; one end of the fourth connecting plate 41 is slidably connected to the sliding bar on the guide column through the sliding groove, and a lifting rod is provided on the upper part of the fourth connecting plate 41; the second swing rod 44 is connected to the fifth cam through the fifth bearing at one end, and can swing up and down under the drive of the fifth cam, one end of the second swing rod 44 is connected to the fourth lifting link 37, and the fourth lifting link 37 is connected to the fourth connecting plate 41 through the end rod spherical joint 38, and the up and down lifting movement of the fourth lifting link 37 realizes the up and down movement of the fourth connecting plate 41, thereby providing propulsion power for the upper propulsion part.
[0074] Embodiment 6:
[0075] This embodiment further describes the frame 17 on the basis of the existing embodiment 1, and a fixed bracket 45 is provided on the upper part of the frame 17, and a rectangular opening is provided on the upper part of the fixed bracket 45, and a connecting square steel 46 is movably provided inside the rectangular opening, and a first tensioning sprocket 47 is provided on the connecting square steel 46; a limiting pin is provided on the upper part of the fixed bracket 45; a cam divider 3 is provided in the middle of the main motor 1 and the reducer 8, and one end of the cam divider 3 is connected to the input end of the reducer 8 through the input end sprocket 4 and the driving chain; a rotary encoder 2 is provided on the side of the main motor 1, and a second tensioning sprocket 5 is provided on one side of the driving chain; a fixed bracket 45 and a connecting square steel 46 are provided on the upper part of the frame, and their function is to install the first tensioning sprocket for use with the conveying chain, which is convenient for pre-tightening of the driving chain and preventing the driving chain from sagging when transmitting power, which is convenient for real-time driving.
[0076] About the cam drive linkage part:
[0077] The first cam (the first cam on the left when viewed from the front of the machine) with its keyway pointing vertically downward is defined as the starting angle 0°, and the running direction is clockwise.
[0078] Regarding the movement of the tension clamp drive unit:
[0079] The third cam is in a push motion state at 0°~20.54°, and the rising stroke is 8mm; it is in a remote rest state at 25.4°~179°; it is in a return motion state at 179°~216.5°; it is in a near rest state at 216.5°~339.45°; it is in a push motion state at 339.45°~0°. The stroke of the second connecting plate driven by the third cam is 13mm, and the paper roll clamp driven by the second connecting plate starts to clamp when the third cam is in the push stroke, and starts to relax when the third cam is in the return stroke; the paper roll clamping part is an integral part on the frame 17, and is driven by the third cam and the stretch clamping driving part to achieve the clamping of the paper roll.
[0080] Regarding the movement of the roll paper stretching drive unit:
[0081] The second cam is in a long-range rest state at 0°-8°, in a return motion state at 8°-73.59°; in a short-range rest state at 73.59°-106.41°; in a push state at 106.41°-172.24°; and in a long-range rest state at 339.45°-0°. The stroke of the first connecting plate driven by the second cam is 20.31mm. The roll paper cutting part driven by the first connecting plate starts to move forward when the second cam is in the push stroke, and starts to move backward when the second cam is in the return stroke. The roll paper cutting part is an integral component arranged on the frame, which can realize lateral movement with the cooperation of the second cam and the roll paper stretching drive part, and is used for cutting the roll paper after it is pulled down.
[0082] Regarding the movement of the roll paper stretching drive unit:
[0083] The first cam is in the return motion state at 0°~10.8°, in the short-range rest state at 10.8°~106.18°, in the push motion state at 106.18°~180°, in the long-range rest state at 180°~302.25°, and in the return motion state at 302.25°~0°. The stroke of the long connecting rod driven by the first cam is 42mm. The paper roll insertion part driven by the long connecting rod starts to descend during the return stroke of the first cam, and starts to rise and pull when the first cam is in the push stroke. The paper stretching drive part is an integral component arranged on the frame, and is driven by the first cam and the paper roll stretching drive part to perform lifting and lowering movements, and can cooperate with the paper roll clamping part to pull the cut paper roll downward.
[0084] Regarding the movement of the paper roll pressing mechanism:
[0085] The seventh cam is in a short-range rest state at 0°~3.1°, in a push-stroke motion state at 3.1°~57.93°; in a long-range rest state at 57.93°~184.28°; in a return motion state at 184.28°~236.29°; and in a short-range rest state at 236.29°~0°. The stroke of the seventh swing arm driven by the seventh cam is 29.7mm. The roll paper pressing part driven by the seventh swing arm starts to descend when the seventh cam is in the return stroke, and starts to rise when the seventh cam is in the push stroke. The roll paper pressing part is an integral component arranged on the frame. The seventh cam is used to drive the roll paper pressing mechanism to press the cut roll paper into the zinc shell, and complete the roll paper pressing in conjunction with the second cam.
[0086] About the movement of the bottom paper feeding mechanism:
[0087] The eighth cam is in a remote rest state at 0°~0.63°, in a return motion state at 0.63°~66.65°; in a near rest state at 66.65°~99.95°; in a push state at 99.95°~167.84°; and in a remote rest state at 167.84°~0°. The stroke of the eighth swing rod driven by the eighth cam is 44.15mm. The bottom paper feeding part driven by the eighth swing rod starts feeding the bottom paper when the eighth cam is in the push stroke, and stops feeding the bottom paper when the eighth cam is in the return stroke.
[0088] Regarding the movement of the bottom paper forming and inserting mechanism:
[0089] The sixth cam is in the return motion state at 0°~60.49°, in the near-range rest state at 60.49°~85.42°, in the push motion state at 85.42°~172.08°, in the long-range rest state at 172.08°~332.2°, and in the return motion state at 332.2°~0°. The sixth swing rod driven by the sixth cam has a stroke of 70.84mm, and the bottom paper forming inserting part driven by the sixth swing rod starts to descend when the sixth cam is in the return motion. When the sixth cam is in the push motion, the pressing part is driven to press the punched bottom paper into the zinc cylinder.
[0090] Regarding the movement of the bottom paper punching and pressing drive unit:
[0091] The fourth cam is in a near-range rest state at 0° to 4.3°, in a push-stroke motion state at 4.3° to 80.52°; in a long-range rest state at 80.52° to 117.78°; in a return motion state at 117.78° to 192.71°; and in a near-range rest state at 192.71° to 0°. The stroke of the first swing rod driven by the fourth cam is 6.98mm. The bottom paper punching part driven by the first swing rod starts to descend and punch when the fourth cam is in the return stroke, and starts to rise when the fourth cam is in the push stroke. The bottom paper punching pressing part is an integral component arranged on the frame, and can be driven by the fourth cam and the bottom paper punching pressing driving part to realize the lifting and lowering of the bottom paper punching pressing part, thereby realizing the punching of the bottom paper.
[0092] Regarding the movement of the zinc drum lifting drive unit:
[0093] The fifth cam is in a remote rest state at 0°~29.34°, in a return motion state at 29.34°~87.76°; in a near rest state at 87.76°~292.18°; in a push state at 292.18°~344.12°; and in a remote rest state at 344.2°~0°. The stroke of the second swing rod driven by the fifth cam is 16mm. The zinc drum lifting part driven by the second swing rod starts to rise when the fifth cam is in the push stroke, and starts to fall when the fifth cam is in the return stroke. The zinc shell lifting base is an integral component arranged on the frame sliding bar, which can be driven by the fifth cam and the zinc drum lifting drive unit to realize the lifting and lowering of the zinc shell lifting base, and further lift the transported zinc shell.
[0094] The rotating shaft is provided with a third cam, a first cam, a second cam, a seventh cam, an eighth cam, a fourth cam, a sixth cam and a fifth cam from right to left. The rotating shaft is connected to the reducer through a driving chain. When the rotating shaft rotates a certain angle, all the cams are also consistent with the angle of rotation of the rotating shaft. According to different diameters of the cams and different connection methods, all the cams can be jointly moved to provide power for all the driving mechanisms.
[0095] The joint motion process when the cam on the rotating shaft is driven:
[0096] The rotating shaft drives all cams to rotate when rotating. When the third cam rotates, it rotates from 0° to 20.54°. In this process, under the drive of the third cam, the gate wire is pulled by the rotation of the third connecting plate to drive the stretching and clamping driving part to realize the clamping step of the roll paper.
[0097] The first cam rotates on the rotating shaft, is in a return motion state at 0° to 10.8°, is in a near-range rest state at 10.8° to 106.18°, and is pulled down at the stretching and clamping driving part, further pulling the paper roll down at an equal distance and guiding it into the zinc shell at the lower part;
[0098] The second cam rotates on the rotating shaft at the same time, and the connection driving point is different. It is in the remote rest state at 0° to 8°, and in the push state at 106.41° to 172.24°, which can provide power for the upper paper roll cutting driving part. Corresponding to the first cam, after the stretching and clamping driving part has finished pulling, the paper roll cutting driving part cuts the pulled paper roll.
[0099] The seventh cam rotates on the rotating shaft, and is in a short-range rest state at 0° to 3.1°, in a push-range motion state at 3.1° to 57.93°; in a long-range rest state at 57.93° to 184.28°; and in a return motion state at 184.28° to 236.29°. The seventh cam is used to drive the roll paper pressing mechanism to press the cut roll paper into the zinc shell, and complete the roll paper pressing in conjunction with the second cam.
[0100] The eighth cam rotates on the rotating shaft, is in a remote rest state at 0° to 0.63°, is in a return motion state at 0.63° to 66.65°; is in a near rest state at 66.65° to 99.95°; is in a push state at 99.95° to 167.84°; is in a remote rest state at 167.84° to 0°, and is used to drive the bottom paper feeding mechanism to feed the material, and is driven in conjunction with other cams;
[0101] The fourth cam rotates on the rotating shaft, and is in a near-range rest state at 0° to 4.3°, in a push-range motion state at 4.3° to 80.52°; in a far-range rest state at 80.52° to 117.78°; in a return motion state at 117.78° to 192.71°; in a near-range rest state at 192.71° to 0°, driving the bottom paper punching section to punch and shape the bottom paper, and cooperating with other cams on the rotating shaft for joint movement;
[0102] The sixth cam rotates on the rotating shaft at 0° to 60.49° in the return motion state, at 60.49° to 85.42° in the near-range rest state; at 85.42° to 172.08° in the push motion state; at 172.08° to 332.2° in the far-range rest state; at 332.2° to 0° in the return motion state, driving the bottom paper pressing driving part to press the punched bottom paper into the zinc shell;
[0103] The fifth cam rotates on the rotating shaft, and is in a long-distance rest state at 0°~29.34°, and in a return motion state at 29.34°~87.76°; it is in a short-distance rest state at 87.76°~292.18°; it is in a push state at 292.18°~344.12°; and it is in a long-distance rest state at 344.2°~0°. The fifth cam drives the zinc tube lifting drive unit to lift the zinc shell on the zinc shell conveying tray to facilitate the reception of the bottom paper of the upper tube paper box.
[0104] By adopting a method of joint driving of multiple cams, after the cams are installed one by one as needed, all the mechanisms can be driven by one power source to achieve joint work. Compared with the existing electromechanical combined driving method, it not only has a simple structure, but also adopts a joint driving method, which can reduce the error rate, facilitate control, and reduce the manufacturing cost of the equipment.
[0105] A method for driving a linkage conveying device of a paper roll assembly machine comprises the following steps:
[0106] S1, start the first drive motor, drive the reducer to work through the first drive motor, and the driving sprocket on the reducer further drives the rotating shaft to rotate through the chain and the driven sprocket;
[0107] S2. The rotating shaft is provided with a first cam, a second cam, a third cam, a fourth cam and a fifth cam, which are driven by the rotation of the rotating shaft and are used as a driving force to further drive various mechanisms on the upper part.
[0108] The device realizes simultaneous and continuous driving by adopting a power output and different cam states. The purely mechanical driving method can avoid defects such as response delay, signal loss, control failure, etc. in electrical control, thereby achieving better driving consistency, better continuity, more convenient driving, and more convenient maintenance.
[0109] The same expression appearing in multiple places above does not necessarily refer to the same embodiment.
[0110] When a specific feature, structure or characteristic is described in conjunction with any embodiment, it is intended to be claimed that it is combined with other embodiments.
[0111] Embodiments realizing such features, structures or characteristics also fall within the scope of the present invention.
[0112] Although the present invention is described herein with reference to a number of illustrative embodiments of the present invention, it will be appreciated that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, drawings, and claims, a variety of variations and modifications may be made to the components and / or layout of the subject combination layout. In addition to the variations and modifications made to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A linkage transmission device for a roll paper assembly machine, comprising a frame, a main motor, a reducer, a roll paper stretching drive unit, a roll paper cutting drive unit, a bottom paper punching and pressing drive unit, a stretching and clamping drive unit and a zinc roll lifting drive unit, characterized in that: A main motor is arranged on the upper part of the frame, and the main motor is connected to the reducer through a connecting piece, and the output shaft of the reducer is connected to the driven sprocket on the rotating shaft through a driving sprocket and a transmission chain; the rotating shaft is provided with a first cam, a second cam, a third cam, a fourth cam and a fifth cam; the roll paper stretching driving part is connected to the roll paper stretching part through the first cam, and the lifting movement of the roll paper stretching part is realized under the rotation of the first cam; The roll paper cutting driving part is connected with the roll paper cutting part through the second cam, and the sliding base of the roll paper cutting part is driven to move forward and backward under the rotation of the second cam to cut the stretched roll paper; The stretching and clamping driving part is connected with the paper roll clamping part through the third cam, and the third cam is rotated to drive the brake wire to clamp the paper roll. The bottom paper punching and pressing driving unit is connected to the bottom paper punching and pressing unit through the fourth cam, and the bottom paper punching and pressing unit is driven by the fourth cam to realize the lifting and lowering movement of the bottom paper punching and pressing unit to punch and shape the bottom paper; The zinc drum lifting driving part is connected with the zinc shell lifting base through the fifth cam, and the zinc shell lifting base is driven to rise and fall by the rotation of the fifth cam to lift the zinc shell; The roll paper stretching driving part comprises a long connecting rod, a first lifting connecting rod, a lifting bearing base and a stretching clamping driving part, one end of the long connecting rod is connected to the first cam, and the other end is connected to the lifting bearing base through the first lifting connecting rod; The roll paper cutting driving part includes a second lifting connecting rod and a horizontal connecting rod, the first connecting plate is connected with the inner annular guide rail of the second cam, and one end of the first connecting plate is connected with the propulsion part through the second lifting connecting rod and the horizontal connecting rod; The bottom paper punching and pressing driving part comprises a first swing rod, a third lifting link and an upper arm, and the upper part of the fourth cam is connected to the upper arm through the first swing rod and the third lifting link; The zinc drum lifting driving part comprises a second swing rod, a fourth lifting connecting rod and a fourth connecting plate, a second swing rod is arranged on the upper part of the fifth cam, and the second swing rod is connected to the fourth connecting plate through the fourth lifting connecting rod; The stretching and clamping driving part includes a second connecting plate, a third connecting plate, a brake wire connector, a brake wire mounting part and a reset spring; One end of the long connecting rod is connected with the outer extension of the first cam through the first bearing, and the other end of the long connecting rod is connected with the lifting bearing base through the first lifting connecting rod, and the lifting bearing base is movably connected with the sliding rod on the stage through the sliding hole on the side, and a stretching clamping driving part is arranged on the lifting bearing base; in the stretching clamping driving part, the second connecting plate is an L-shaped plate, and the second connecting plate is movably connected with the through hole on the fixed block through the pin shaft, and one end of the second connecting plate is connected with the outer extension of the third cam through the second bearing, and the other end of the second connecting plate is provided with the third connecting plate and the gate wire installation part, and the gate wire on the gate wire installation part passes through the gate wire connector on the stage and is connected with the clamping mechanism; A third bearing is arranged on the upper part of the first connecting plate, and the third bearing is arranged in the annular guide groove inside the second cam. One end of the first connecting plate is movably connected to the support block on the loading platform; the other end of the first connecting plate is movably connected to the second lifting link, and a horizontal link is arranged on the movably connected second lifting link, and the horizontal link is connected to the sliding platform of the propulsion part through a connecting piece.
2. According to claim 1, a linkage conveying device for a roll paper assembly machine is characterized in that: The propulsion unit comprises a sliding platform, a sliding rail and a shearing assembly. The lower part of the sliding platform is slidably connected with the sliding rail on the loading platform through a sliding block, and the upper part of the sliding platform is provided with a shearing assembly.
3. According to claim 1, a linkage conveying device for a roll paper assembly machine is characterized in that: A fourth bearing is arranged on the upper part of the first swing rod, and the first swing rod is connected with the annular guide groove inside the fourth cam through the fourth bearing; one end of the first swing rod is connected with the fixed block on the loading platform, and the other end of the first swing rod is connected with the upper arm through the third lifting connecting rod; the upper arm is arranged on the sliding bar of the lower arm through the sliding groove, and a stamping block corresponding to the bottom paper feeding block is arranged on the upper arm.
4. The linkage conveying device for a roll paper assembly machine according to claim 1, characterized in that: The second swing rod is connected to the annular guide groove on the fifth cam through the fifth bearing, and one end of the second swing rod is movably connected to the support platform on the loading platform, and the other end of the second swing rod is connected to the fourth connecting plate through the fourth lifting connecting rod and the end rod spherical joint.
5. The linkage conveying device for a roll paper assembly machine according to claim 4, characterized in that: One end of the fourth connecting plate is slidably connected to the sliding bar on the guide column through a sliding groove, and a lifting rod is arranged on the upper part of the fourth connecting plate.
6. The linkage conveying device for a roll paper assembly machine according to claim 1, characterized in that: A fixed bracket is arranged on the upper part of the frame, a rectangular opening is arranged on the upper part of the fixed bracket, and a connecting square steel is movably arranged inside the rectangular opening, and a first tensioning sprocket is arranged on the connecting square steel; a limiting pin is arranged on the upper part of the fixed bracket; a cam divider is arranged in the middle of the main motor and the reducer, and one end of the cam divider is connected to the input end of the reducer through the input end sprocket and the driving chain; a rotary encoder is arranged on the side of the main motor, and a second tensioning sprocket is arranged on one side of the driving chain.
7. A driving method for a linkage conveying device for a roll paper assembly machine according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, start the first drive motor, drive the reducer to work through the first drive motor, and the driving sprocket on the reducer further drives the rotating shaft to rotate through the chain and the driven sprocket; S2. The rotating shaft is provided with a first cam, a second cam, a third cam, a fourth cam and a fifth cam, which are driven by the rotation of the rotating shaft and are used as a driving force to further drive various mechanisms on the upper part.
Citation Information
Patent Citations
Paper cup and paper cup machine
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