Lead-acid battery charge-discharge maintenance device and maintenance method

Abstract

The application discloses a lead-acid storage battery charging and discharging maintenance and repairing device and a use method thereof, and belongs to the technical field of battery maintenance and repairing devices.The device comprises a box frame, a charging and discharging repairing integrated module, a display screen, a high-frequency switching power supply and an industrial-grade touch all-in-one machine.The industrial-grade touch all-in-one machine is arranged in the box frame.The display screen and the high-frequency switching power supply are embedded in the box door.The charging and discharging repairing integrated module is arranged in the box frame above the industrial-grade touch all-in-one machine.The charging and discharging repairing integrated module is connected with electrode columns in a battery storage bin through wires.The multi-stage composite pulse charging mode of the charging and discharging repairing integrated module can slow down the sulfation in the lead-acid storage battery, greatly prolong the service life of the lead-acid storage battery, reduce the number of scrapped batteries, save money, reduce the pollution to the environment, reduce the replacement frequency of the storage battery and greatly improve the work efficiency.

Description

Technical Field

[0001] This invention belongs to the field of battery repair, and specifically relates to equipment and methods for charging, discharging, maintaining and repairing lead-acid batteries. Background Technology

[0002] Lead-acid batteries are relatively inexpensive compared to other types of batteries due to their manufacturing process, and they are still used in some equipment. However, with prolonged use and frequent charging, the sulfuric acid inside the lead-acid battery and the electrodes undergo sulfation, which reduces the battery's lifespan. Furthermore, lead-acid batteries are highly polluting. Therefore, extending the lifespan of lead-acid batteries reduces the number of discarded batteries, saving money, reducing environmental pollution, and decreasing the frequency of battery replacements, thus significantly improving work efficiency.

[0003] Therefore, we propose equipment for the charging, discharging, maintenance, and repair of lead-acid batteries, along with its usage methods. Summary of the Invention

[0004] The purpose of this invention is to provide a lead-acid battery charging, discharging, maintenance and repair device and its usage method to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a lead-acid battery charging and discharging maintenance device, comprising a frame, an integrated charging, discharging and repair module, a display screen, a high-frequency switching power supply, and an industrial-grade touch screen all-in-one machine, characterized in that: the interior of the frame is divided by partitions, the industrial-grade touch screen all-in-one machine is located at the bottom of the frame, the integrated charging, discharging and repair module is placed on the upper surface of the partitions inside the frame, the side wall of the frame is hinged with a door, the display screen and the high-frequency switching power supply are both embedded in the door, and the display screen and the high-frequency switching power supply are electrically connected to the integrated charging, discharging and repair module.

[0006] Preferably, a heater is provided in the rack below the battery storage compartment.

[0007] The equipment and methods for maintaining and repairing lead-acid batteries by charging and discharging include the following steps:

[0008] S1. After the battery to be charged is connected to the electrode post in the battery storage compartment, the constant current charging stage begins.

[0009] S2. When the voltage of the constant current charging stage reaches the set voltage, the constant voltage current limiting charging stage begins.

[0010] S3. When the current in the constant voltage and current limiting stage gradually decreases to the set value, the noise pulse charging stage begins.

[0011] S4. Once the current during the noise pulse phase decreases to a safe range, the fixed-frequency pulse charging phase begins.

[0012] S5. After the circuit of the fixed frequency pulse stage is reduced to the set value, it enters the small current pulse float charging stage until the battery is fully charged.

[0013] Preferably, the specific operation method in step S1 is as follows:

[0014] The battery is charged with the maximum current matched to the battery, allowing the battery to receive more power per unit time. During this process, the voltage will gradually rise until the voltage of the current stage reaches the set voltage and ends. This stage can charge the battery to about 80% capacity.

[0015] Preferably, the specific operation method in step S2 is as follows:

[0016] Based on the voltage value of S1, the charging current is gradually reduced until it is lower than the set value. This stage is completed, and the reduction in current ensures that the battery can perform incremental charging, thereby reducing the amount of gas evolution and water loss in the battery.

[0017] Preferably, the specific operation method in step S3 is as follows:

[0018] Irregular slow pulses are combined with the high-frequency pulses provided by the equipment to form a combined resonant pulse. By effectively removing the electrochemical polarization and concentration polarization of the battery, the battery temperature rise and water loss are suppressed under relatively high voltage conditions. Sulfation is removed from the battery, and lagging batteries are pulled and charged.

[0019] Preferably, the specific operation method in step S4 is as follows:

[0020] Based on the current reduction of S3, once the current drops to a safe range, the high voltage limit is released, and the stubborn sulfate layer is activated by the instantaneous high voltage stimulation, thus completing the process simultaneously.

[0021] Preferably, based on the entire charging process from steps S1 to S5, when the two electrodes of the charging circuit are connected to the positive and negative electrodes of the battery to be charged, the special electronic pulse waves generated by the process from steps S1 to S5 continuously act on the two electrodes of the battery, changing the movement state of electrons and H+. This causes the lead sulfate crystals solidified on the electrodes in the lead-acid battery to continuously dissociate into Pb2+ and SO42- under the action of the charging pulse electric field. After the two ions dissolve and return to the solution, the solidified and accumulated lead sulfate crystals are removed, the battery plates are in an activated state, the internal resistance decreases, the capacity is restored or partially restored, and the charging efficiency is improved.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] The lead-acid battery charging, discharging, maintenance, and repair equipment and its usage method utilize a multi-stage composite pulse charging method to slow down sulfation within the lead-acid battery, thereby significantly extending its service life. This reduces the number of batteries that need to be scrapped, saving money and reducing environmental pollution. It also reduces the frequency of battery replacements, greatly improving work efficiency. Attached Figure Description

[0024] Figure 1 This is a simplified structural diagram of the present invention;

[0025] Figure 2 This is a charging curve diagram of the present invention;

[0026] Figure 3 This is a graph showing the battery test data of the present invention;

[0027] Figure 4 This is a schematic diagram of the main circuit of the repair module of the present invention;

[0028] Figure 5 This is the main circuit schematic diagram of the capacity detection module of the present invention;

[0029] Figure 6 This is a schematic diagram of the main circuit of the pulse charger maintenance module of the present invention.

[0030] In the picture: 1. Cabinet frame, 2. Industrial-grade touch screen all-in-one machine, 3. High-frequency switching power supply, 4. Charge, discharge and repair integrated module, 5. Display screen, 6. Cabinet door. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Example

[0033] Please see Figure 1-6 This invention provides a technical solution: a lead-acid battery charging and discharging maintenance device, comprising a frame 1, a charging, discharging and repair integrated module 4, a display screen 5, a high-frequency switching power supply 3, and an industrial-grade touch screen all-in-one machine 2. The frame 1 is characterized by being divided internally by partitions; the industrial-grade touch screen all-in-one machine 2 is located at the bottom of the frame 1; the charging, discharging and repair integrated module 4 is placed on the upper surface of the partitions inside the frame 1; a door 6 is hinged to the side wall of the frame 1; the display screen 5 and the high-frequency switching power supply 3 are both embedded in the door 6; and the display screen 5 and the high-frequency switching power supply 3 are electrically connected to the charging, discharging and repair integrated module 4.

[0034] The frame 1 is the main external structure. The charging, discharging, and repair module 4 is a 12V and 24V integrated charging, discharging, and repair module, compatible with capacities from 24AH to 200AH. The voltage is adjustable to meet the charging and repair requirements of 12V and 24V batteries. The display screen 5 uses color display and can display, monitor, set, provide audible and visual alarms, store data, and communicate in real time. The industrial-grade touch screen all-in-one machine 2 can complete complex process settings, detailed process records, and complete process displays. It has two built-in operating systems: one is an engineer's interface, which is convenient for experienced engineers to compile repair processes; the other is an operator's interface, where operators only need to call the engineer's preset programs. The use of the two systems changes the original repair equipment, which could only use simple and single-function settings to deal with the ever-changing batteries being repaired. It also makes the operation simple and quick for the operator. The high-frequency switching power supply 3 realizes the adjustment of the charging frequency through its own efficiency.

[0035] Specifically, a heater is installed in the rack 1 below the battery storage compartment.

[0036] A heater allows lead-acid batteries to be maintained and charged even in low-temperature environments.

[0037] The equipment and methods for maintaining and repairing lead-acid batteries by charging and discharging include the following steps:

[0038] S1. After the battery to be charged is connected to the electrode post in the battery storage compartment, the constant current charging stage begins.

[0039] S2. When the voltage of the constant current charging stage reaches the set voltage, the constant voltage current limiting charging stage begins.

[0040] S3. When the current in the constant voltage and current limiting stage gradually decreases to the set value, the noise pulse charging stage begins.

[0041] S4. Once the current during the noise pulse phase decreases to a safe range, the fixed-frequency pulse charging phase begins.

[0042] S5. After the circuit of the fixed frequency pulse stage is reduced to the set value, it enters the small current pulse float charging stage until the battery is fully charged.

[0043] Specifically, the specific operation method in step S1 is as follows:

[0044] The battery is charged with the maximum current matched to the battery, allowing the battery to receive more power per unit time. During this process, the voltage will gradually rise until the voltage of the current stage reaches the set voltage and ends. This stage can charge the battery to about 80% capacity.

[0045] Specifically, the specific operation method in step S2 is as follows:

[0046] Based on the voltage value of S1, the charging current is gradually reduced until it is lower than the set value. This stage is completed, and the reduction in current ensures that the battery can perform incremental charging, thereby reducing the amount of gas evolution and water loss in the battery.

[0047] Specifically, the specific operation method in step S3 is as follows:

[0048] Irregular slow pulses are combined with the high-frequency pulses provided by the equipment to form a combined resonant pulse. By effectively removing the electrochemical polarization and concentration polarization of the battery, the battery temperature rise and water loss are suppressed under relatively high voltage conditions. Sulfation is removed from the battery, and lagging batteries are pulled and charged.

[0049] Specifically, the specific operation method in step S4 is as follows:

[0050] Based on the current reduction of S3, once the current drops to a safe range, the high voltage limit is released, and the stubborn sulfate layer is activated by the instantaneous high voltage stimulation, thus completing the process simultaneously.

[0051] Specifically, based on the entire charging process from steps S1 to S5, when the two electrodes of the charging circuit are connected to the positive and negative terminals of the battery to be charged, the special electronic pulse waves generated by the process from steps S1 to S5 continuously act on the two electrodes of the battery, changing the movement state of electrons and H+. This causes the lead sulfate crystals solidified on the electrodes in the lead-acid battery to continuously dissociate into Pb2+ and SO42- under the action of the charging pulse electric field. After the two ions dissolve and return to the solution, the solidified and accumulated lead sulfate crystals are removed, the battery plates are in an activated state, the internal resistance decreases, the capacity is restored or partially restored, and the charging efficiency is improved.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A method for using a lead-acid battery charging, discharging, maintenance, and repair device, characterized in that, Includes the following steps: S1. After the lead-acid battery to be charged is connected to the electrode post in the battery storage compartment, a constant current charging stage is carried out. The maximum current matching the lead-acid battery is used to charge it, so that the lead-acid battery can receive more power per unit time. During this process, the voltage will gradually rise until the voltage of the current stage reaches the set voltage and ends. S2. When the voltage of the constant current charging stage reaches the set voltage, the constant voltage current limiting charging stage begins. Based on the voltage value of S1, the charging current is gradually reduced until it is lower than the set value, at which point the stage is completed. S3. When the current in the constant voltage and current limiting stage gradually decreases to the set value, the noise pulse charging stage is entered. Irregular slow pulses are used to form a combined resonant pulse with the high frequency pulses provided by the equipment. Through the effective removal of electrochemical polarization and concentration polarization of lead-acid batteries, the temperature rise and water loss of lead-acid batteries are suppressed under relatively high voltage conditions. Sulfation in lead-acid batteries is removed, and lagging lead-acid batteries are pulled and charged. S4. Once the current during the noise pulse phase decreases to a safe range, the fixed-frequency pulse charging phase begins. S5. When the current in the fixed frequency pulse stage drops to the set value, the small current pulse float charging stage begins until the lead-acid battery is fully charged. Based on the entire charging process from steps S1 to S5, when the two electrodes of the charging circuit are connected to the positive and negative terminals of the lead-acid battery to be charged, the special electronic pulse waves generated by the processes from S1 to S5 continuously act on the two electrodes of the lead-acid battery, changing the electron and H... + The movement state of this causes the lead sulfate crystals solidified on the electrodes inside the lead-acid battery to continuously dissociate under the action of the charging pulse electric field. and This process allows the two ions to dissolve and return to the solution. After the solidified and accumulated lead sulfate crystals are removed, the lead-acid battery plates are in an activated state, the internal resistance decreases, the capacity is restored or partially restored, and the charging efficiency is improved. The specific operation method in step S4 is as follows: Based on the current reduction of S3, once the current drops to a safe range, the high voltage limit is released, and the stubborn sulfate layer is activated by the instantaneous high voltage stimulation.

2. A lead-acid battery charging, discharging, maintenance, and repair device for implementing the method of claim 1, comprising a frame (1), a charging, discharging, and repair integrated module (4), a display screen (5), a high-frequency switching power supply (3), and an industrial-grade touch screen all-in-one machine (2), characterized in that: The interior of the frame (1) is divided by partitions. The industrial-grade touch screen all-in-one machine (2) is located at the bottom of the frame (1). The charging, discharging and repair module (4) is placed on the upper surface of the partition inside the frame (1). The side wall of the frame (1) is hinged with a door (6). The display screen (5) and the high-frequency switching power supply (3) are both embedded in the door (6). The display screen (5) and the high-frequency switching power supply (3) are electrically connected to the charging, discharging and repair module (4).

3. The lead-acid battery charging, discharging, maintenance, and repair equipment according to claim 2, characterized in that, A heater is installed in the rack (1) below the battery storage compartment.

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