Handle slider spring automatic assembling machine
By designing an automated assembly machine, which utilizes a ring conveyor mechanism and a robotic arm to automate the assembly of sliders and springs, the problem of low efficiency in manual operation in existing technologies has been solved. This achieves fully automated assembly of sliders and springs, improving production efficiency and saving labor costs.
Patent Information
- Application Number
- CN202211125616.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2042-09-16
AI Technical Summary
In the existing technology, the assembly process of sliders and springs requires manual operation, resulting in low production efficiency and high labor intensity. Existing semi-automated equipment still requires manual intervention and has low work efficiency.
An automated assembly machine was designed, comprising a ring conveying mechanism, a slider spring assembly mechanism, a transfer assembly robot, and a slider spring return device. The robot and return device enable automated assembly of sliders and springs, reducing manual intervention.
The automated assembly of sliders and springs has been achieved, which has improved production efficiency, saved labor costs, reduced labor intensity, and realized a fully automated assembly process.
Smart Images

Figure CN115302233B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an assembling machine, in particular to a handle slider spring automatic assembling machine. BACKGROUND
[0002] The patent No. "201120548039.9" and the patent name "special handle for profile door" discloses a special handle for profile door which has compact structure, easy installation, convenient use and can be used for narrow door frame. The handle structure uses symmetry design and can realize the same effect of rotating in positive and reverse directions, thus fundamentally solving the problem that the existing torsion spring can only rotate in one direction and realizing the problem that the left or right handle is not needed to be decided according to the opening direction.
[0003] The most troublesome process in the production of the handle is the assembling process of the slider and the spring. The existing assembling process is as follows: the base and the fixed seat are assembled to form a fixed base, then the slider and the spring at one end are placed into the fixed base, then the slider is manually compressed to the one end to release the space for assembling the slider and the spring at the other end, then the slider and the spring at the other end are placed into the fixed base at the other end. The assembling process not only has high production intensity of the workers, but also has low production efficiency. At present, some compression equipment is used to replace the manual compression, that is, after the slider and the spring at one end are manually assembled, the slider and the spring are placed into the compression equipment, the slider is pulled back by the compression equipment to compress the spring, so that the slider and the spring at the other end can be manually placed. However, the equipment is semi-automatic and needs manual participation, and the working efficiency is also low. SUMMARY
[0004] The present application solves the technical problem of overcoming the deficiencies of the prior art and provides a handle slider spring automatic assembling machine which has reasonable design, high production efficiency and saves labor cost.
[0005] The technical scheme adopted by the present application is: the present application comprises a workbench, an annular conveying mechanism is arranged on the workbench, a fixed base feeding mechanism is arranged at one end of the annular conveying mechanism, and a semi-finished product discharging mechanism is arranged at the other end of the annular conveying mechanism, a plurality of carriers are conveyed in the annular conveying mechanism, a base carrying groove matched with the fixed base is arranged in the carrier, one group or two groups of slider spring assembly mechanisms are arranged in front of the annular conveying mechanism, a transfer assembly mechanical hand is arranged between the annular conveying mechanism and the slider spring assembly mechanism, and a slider spring back-striking device is arranged at the lower side of the front end of the annular conveying mechanism; the fixed base feeding mechanism is used for transferring and placing the fixed base into the carrier of the annular conveying mechanism, the slider spring assembly mechanism is used for assembling the slider and the spring together, the annular conveying mechanism is used for moving the carrier with the placed fixed base to the front end, the transfer assembly mechanical hand is used for transferring the assembled spring and slider into the fixed base of the carrier at the front end, the slider spring back-striking device is used for back-striking the slider at one end of the assembled carrier and compressing the spring, so as to facilitate the assembly of the spring and the slider at the other end, and the semi-finished product discharging mechanism is used for transferring the fixed base with the assembled two groups of springs and sliders away from the annular conveying mechanism.
[0006] Further, an MCU controller is further arranged on the workbench, and the MCU controller is electrically connected with the annular conveying mechanism, the fixed base feeding mechanism, the semi-finished product discharging mechanism, the slider spring assembly mechanism, the transfer assembly mechanical hand and the slider spring back-striking device.
[0007] Further, the slider spring assembly mechanism comprises a slider feeding assembly and a spring feeding assembly located at one end of the slider feeding assembly, an assembly component is arranged between the end of the slider feeding assembly and the end of the spring feeding assembly, the slider feeding assembly comprises a slider vibration disc and a straight shock guide rail one connected with the slider vibration disc, a plurality of sliders are placed in the slider vibration disc, the spring feeding assembly comprises a spring vibration feeding disc and a double-track straight shock guide rail two connected with the spring vibration feeding disc, a plurality of springs are placed in the spring vibration feeding disc, one end of the slider is provided with an arc-shaped groove, the other end of the slider is symmetrically provided with a spring fixing column, the spring fixing column is matched with the spring, the assembly component comprises a supporting table, a carrier block one is arranged on the supporting table, a carrier block two is arranged at the end of the carrier block one, a carrier block three is arranged behind the carrier block two, a sliding groove one is arranged in the middle of the carrier block one, a driving device one and a spring carrier block connected with the driving device one are arranged at one end of the supporting table, the spring carrier block is slidingly installed in the sliding groove one, two through grooves one connected with the double-track straight shock guide rail two are arranged in the middle of the front end of the carrier block one, a notch one is arranged at the tail side of the rear end of the carrier block, two spring loading grooves respectively connected with the two through grooves one are arranged in the spring carrier block, a slider carrier block is slidingly installed between the carrier block two and the carrier block three, the carrier block two is provided with a through groove two connected with the straight shock guide rail one, the slider carrier block is provided with a slider loading groove connected with the through groove two, the other end of the supporting table is provided with a driving device two connected with the slider carrier block, the end of the carrier block three is located behind the notch one, one side of the end of the carrier block three is provided with a driving device three, the tail end of the carrier block three is provided with a notch two connected with the slider loading groove; the driving device one is used for pushing the spring carrier block to move to the end in the sliding groove one, the driving device two is used for pushing the slider carrier block to move to the end in the carrier block three, the driving device three pushes the slider in the slider loading groove forward and inserts it into the two springs in the spring carrier block through the notch two.
[0008] Further, the fixed base feeding mechanism comprises a base vibrating disc and a straight shock guide rail three connected with the base vibrating disc, both sides of the tail end of the straight shock guide rail three are provided with jaw avoiding grooves one, the workbench is provided with a support frame behind the tail end of the straight shock guide rail three, the support frame is provided with a movable bottom rail plate, both ends of the movable bottom rail plate are provided with side plates, the front end face of the movable bottom rail plate is provided with a transverse movement guide rail and a movable mounting seat matched with the transverse movement guide rail, the transverse movement guide rail is located above the straight shock guide rail three and the ring-shaped conveying mechanism, the side end of one of the side plates is provided with a driving device four connected with the movable mounting seat, the movable mounting seat is provided with a lifting device one, the lower end of the lifting device one is provided with a base air claw one, both the side plates are provided with spring buffer columns, the spring buffer columns and the movable mounting seat are on the same axial plane, the base carrier is provided with jaw avoiding grooves two on both sides of the base loading groove.
[0009] Further, the ring-shaped conveying mechanism comprises a rectangular base, the rectangular base is provided with a rectangular ring groove, the base carrier is matched and placed in the rectangular ring groove, four opposite corners of the rectangular base are provided with push block notches communicated with the rectangular ring groove, both ends of the bottom of the rectangular base are provided with a push air cylinder one and a push block one connected with the push air cylinder one, the initial positions of the two push blocks one are located in the push block notches of two opposite corners respectively, the outer part of the push block notches of the other two opposite corners is provided with a push air cylinder two and a push block two connected with the push air cylinder two, the initial position of the push block two is located in the push block notch.
[0010] Further, the semi-finished product feeding mechanism comprises a stand and a feeding guide groove, the feeding guide groove is located at one end of the ring-shaped conveying mechanism, the stand is located between the feeding guide groove and the ring-shaped conveying mechanism, the stand is provided with a rotating air cylinder one and a lifting device two connected with the rotating air cylinder one, the lower end of the lifting device two is provided with a base air claw two.
[0011] Further, the transfer assembly robot comprises a support, a side plate mounting seat is installed on the support, front and rear moving guide rails are symmetrically arranged on the end face of the side plate mounting seat, a transmission screw rod one is arranged between the two front and rear moving guide rails, a screw rod mounting seat one and a screw rod transmission motor one connected with the transmission screw rod one are respectively installed on the two sides of the side plate mounting seat, a front and rear moving load plate is adaptively installed between the two front and rear moving guide rails, a screw rod moving block one connected with the transmission screw rod one is arranged at the lower end of the front and rear moving load plate, up and down moving guide rails are symmetrically arranged on the end face of the front and rear moving load plate, a transmission screw rod two is arranged between the two up and down moving guide rails, a screw rod mounting seat two and a screw rod transmission motor two connected with the transmission screw rod two are respectively installed on the upper and lower ends of the front and rear moving load plate, an up and down moving load plate is adaptively installed between the two up and down moving guide rails, a screw rod moving block two connected with the transmission screw rod two is arranged at the lower end of the up and down moving load plate, a lifting motor and a slider air claw connected with the lifting motor are installed on the side end of the up and down moving load plate, if the number of the slider spring assembly mechanisms is one group, a rotary air cylinder two is further arranged between the lifting motor and the slider air claw.
[0012] Further, the slider spring return device comprises a return air cylinder installed at the front end bottom of the rectangular base, a lifting air cylinder connected with the return air cylinder and a return rod connected with the lifting air cylinder, a return sliding through slot is arranged at the front end bottom of the rectangular ring groove, the lifting air cylinder and the return air cylinder cooperate to drive the return rod to rise out of the return sliding through slot to return and position the slider at one end in the fixed base, if the number of the slider spring assembly mechanisms is one group, the return sliding through slot and the slider air claw are on the same axial plane; if the number of the slider spring assembly mechanisms is two groups, the return sliding through slot and the slider air claw of the second group are on the same axial plane.
[0013] Further, the distance between the two spring fixing columns is greater than the groove width of the arc-shaped groove, and the length of the spring fixing column is greater than one third of the length of the spring, and a claw avoiding groove is arranged between the two spring load grooves.
[0014] Further, concave sliding grooves are arranged on the two inner walls of the sliding groove one, convex sliding blocks adaptively matched with the concave sliding grooves are arranged on the two outer walls of the spring load block, convex sliding rails are arranged on the side wall of the load block three, and recessed sliding grooves adaptively matched with the convex sliding rails are arranged on the side end of the slider load block.
[0015] The beneficial effects of the present application are: 1. The spring fixing column matched with the spring is arranged symmetrically at the other end of the sliding block, and the automatic spring and sliding block feeding and the assembly of the two springs on the sliding block are realized through the sliding block spring assembly mechanism, so that the steps of manually assembling the spring and the sliding block into the fixed base are replaced, the sliding block spring assembly mechanism has continuity, the spring and the sliding block can be assembled without stop, and manual intervention is not needed, so that the production efficiency is greatly improved and the labor cost is saved; 2. The transfer assembly robot can automatically put the assembled first group of springs and sliding blocks into the fixed base, and cooperate with the sliding block spring return device to return the sliding block of the first group to compress the spring, so as to provide installation space for the assembly of the second group of springs and sliding blocks, and then the second group of springs and sliding blocks are put into the fixed base through the transfer assembly robot, so that the assembly of the semi-finished product is completed, so that automatic assembly is realized, manual assembly and return work is not needed, and the labor intensity is reduced; 3. The circular conveying mechanism, the fixed base feeding mechanism and the semi-finished product discharging mechanism are matched, so that the fixed base can be fed and assembled with the spring and the sliding block in circulation, and the assembled semi-finished product is transferred out of the base carrier through the semi-finished product discharging mechanism, so that the next fixed base to be assembled can be fed to the empty base carrier. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic diagram of the present application;
[0017] Figure 2 is a top view of the present application;
[0018] Figure 3 is a structural schematic diagram of the fixed base feeding mechanism;
[0019] Figure 4 is a mounting structure schematic diagram between the circular conveying mechanism and the sliding block spring return device;
[0020] Figure 5 is a structural schematic diagram of the sliding block spring assembly mechanism;
[0021] Figure 6 is a structural schematic diagram of the transfer assembly robot;
[0022] Figure 7 is a structural schematic diagram of the semi-finished product discharging mechanism;
[0023] Figure 8 is a structural schematic diagram of the assembly component before assembly;
[0024] Figure 9 is a structural schematic diagram of the assembly component after assembly;
[0025] Figure 10 is an exploded schematic diagram of the assembly component;
[0026] Figure 11 is a schematic diagram of the explosion of the semi-finished product. DETAILED DESCRIPTION
[0027] As Figures 1 to 11 shown, in the embodiment, the application comprises a workbench 1, which is provided with a ring-shaped conveying mechanism 2, one end of which is provided with a fixed base loading mechanism 3, and the other end is provided with a semi-finished product unloading mechanism 4, a plurality of base carriers 5 are conveyed in the ring-shaped conveying mechanism 2, the base carrier 5 is provided with a base carrier groove 51 matched with the fixed base 1a, one group or two groups of slider spring assembly mechanisms 6 are arranged in front of the ring-shaped conveying mechanism 2, a transfer assembly mechanical hand 7 is arranged between the ring-shaped conveying mechanism 2 and the slider spring assembly mechanism 6, and a slider spring back-striking device 8 is arranged at the lower side of the front end of the ring-shaped conveying mechanism 2; the fixed base loading mechanism 3 is used to transfer and place the fixed base 1a into the carrier of the ring-shaped conveying mechanism 2, the slider spring assembly mechanism 6 is used to assemble the slider 2a and the spring 3a together, the ring-shaped conveying mechanism 2 is used to move the base carrier 5 with the fixed base 1a placed therein to the front end, the transfer assembly mechanical hand 7 is used to transfer the assembled spring 3a and slider 2a to the fixed base 1a of the front end base carrier 5, the slider spring back-striking device 8 is used to back-strike the slider 2a at one end and compress the spring 3a, so as to facilitate the assembly of the spring 3a and the slider 2a at the other end, and the semi-finished product unloading mechanism 4 is used to transfer the fixed base 1a with the two groups of assembled springs 3a and sliders 2a from the ring-shaped conveying mechanism 2.
[0028] In the embodiment, the workbench 1 is further provided with an MCU controller 9, which is electrically connected with the ring-shaped conveying mechanism 2, the fixed base loading mechanism 3, the semi-finished product unloading mechanism 4, the slider spring assembly mechanism 6, the transfer assembly mechanical hand 7 and the slider spring back-striking device 8.
[0029] In the embodiment, the slider spring assembly mechanism 6 comprises a slider feeding assembly and a spring feeding assembly located at one end of the slider feeding assembly, an assembly component is arranged between the end of the slider feeding assembly and the end of the spring feeding assembly, the slider feeding assembly comprises a slider vibration disc 61 and a straight shock guide rail one 62 connected with the slider vibration disc 61, a plurality of sliders 2a are placed in the slider vibration disc 61, the spring feeding assembly comprises a spring vibration feeding disc 63 and a double-track straight shock guide rail two 64 connected with the spring vibration feeding disc 63, a plurality of springs 3a are placed in the spring vibration feeding disc 63, the spring vibration feeding disc 63 can output the springs 3a into the two guide rails of the double-track straight shock guide rail two 64 through the double guide rails, one end of the slider 2a is provided with an arc-shaped groove 2a1, the other end of the slider 2a is symmetrically provided with a spring fixing column 2a2, the spring fixing column 2a2 is matched with the spring 3a, the assembly component comprises a support table 65, the support table 65 is provided with a carrier block one 66, the end of the carrier block one 66 is provided with a carrier block two 67, the rear of the carrier block two 67 is provided with a carrier block three 68, the middle part of the carrier block one 66 is provided with a sliding groove one 661, one end of the support table 65 is provided with a driving device one 69 and a spring carrier block 610 connected with the driving device one 69, the spring carrier block 610 is slidingly installed in the sliding groove one 661, the middle part of the front end of the carrier block one 66 is provided with two through grooves one 662 in communication with the double-track straight shock guide rail two 64, the rear end of the carrier block is provided with a notch one 663, the spring carrier block 610 is provided with two spring carrier grooves 6101 in communication with the two through grooves one 662 respectively, the spring carrier grooves 6101 can match and accommodate one spring 3a, the carrier block two 67 and the carrier block three 68 are slidingly installed with a slider carrier block 611 matched therebetween, the carrier block two 67 is provided with a through groove two 671 in communication with the straight shock guide rail one 62, the slider carrier block 611 is provided with a slider carrier groove 6111 in communication with the through groove two 671, the slider carrier groove 6111 can match and accommodate one slider 2a, the other end of the support table 65 is provided with a driving device two 612 connected with the slider carrier block 611, the end of the carrier block three 68 is located at the rear of the notch one 663, one side of the end of the carrier block three 68 is provided with a driving device three 613, the rear end of the carrier block three 68 is provided with a notch two 681 in communication with the slider carrier groove 6111.The driving device one 69 is used to push the spring carrier block 610 to move to the end in the chute one 661 and abut against the end face of the carrier block two 67, and at this time the spring carrier block 610 is flush with the side face of the carrier block two 67, the driving device two 612 is used to push the slider carrier block 611 to move to the end in the carrier block three 68 and abut against the notch one 663, and at this time the slider carrier block 611 is flush with the inner side face of the notch one 663, so that the two spring fixing columns 2a2 in the slider 2a are located right behind the two springs 3a, the driving device three 613 pushes the slider 2a in the slider carrier groove 6111 forward through the notch two 681 and makes the two spring fixing columns 2a2 inserted into the two springs 3a in the spring carrier block 610.
[0030] In the embodiment, the fixed base feeding mechanism 3 comprises a base vibrating disc 31 and a straight shock guide rail three 32 connected with the base vibrating disc 31, the straight shock guide rail three 32 is provided with a jaw avoiding groove one 33 at both sides of the end, the workbench 1 is provided with a support frame 34 behind the end of the straight shock guide rail three 32, the support frame 34 is provided with a moving bottom rail plate 35, both ends of the moving bottom rail plate 35 are provided with side plates 36, the front end face of the moving bottom rail plate 35 is provided with a transverse moving guide rail 37 and a moving mounting base 38 matched with the transverse moving guide rail 37, the transverse moving guide rail 37 is located above the straight shock guide rail three 32 and the ring-shaped conveying mechanism 2, the side end of one of the side plates 36 is installed with a driving device four 39 connected with the moving mounting base 38, the moving mounting base 38 is installed with a lifting device one 310, the lower end of the lifting device one 310 is installed with a base air claw one 311, both of the side plates 36 are provided with spring buffer columns 312, both of the spring buffer columns 312 are in the same axial plane with the moving mounting base 38, the base carrier 5 is provided with a jaw avoiding groove two 52 at both sides of the base carrier groove 51.
[0031] In the embodiment, the ring-shaped conveying mechanism 2 comprises a rectangular base 22, the rectangular base 22 is provided with a rectangular ring groove 23, the base carrier 5 is placed in the rectangular ring groove 23, four opposite corners of the rectangular base 22 are provided with push block notches 24 communicated with the rectangular ring groove 23, both ends of the rectangular base 22 are installed with push air cylinders one 25 and push blocks one 26 connected with the push air cylinders one 25, both of the push blocks one 26 are initially located in two opposite push block notches 24, the other two opposite push block notches 24 are provided with push air cylinders two 27 and push blocks two connected with the push air cylinders two 27, the push blocks two are initially located in the push block notches 24, so that the base carrier 5 can be circularly pushed and conveyed in the rectangular ring groove 23.
[0032] In the embodiment, the semi-finished product blanking mechanism 4 comprises a stand 41 and a blanking guide groove 42, the blanking guide groove 42 is located at one end of the ring-shaped conveying mechanism 2, the stand 41 is located between the blanking guide groove 42 and the ring-shaped conveying mechanism 2, the stand 41 is provided with a rotary cylinder one 43 and a lifting device two 44 connected with the rotary cylinder one 43, the lower end of the lifting device two 44 is provided with a base air claw two 45.
[0033] In the embodiment, the transfer assembly robot 7 comprises a bracket 71, a side plate mounting seat 72 is installed on the bracket 71, front and rear moving guide rails 73 are symmetrically arranged on the end surface of the side plate mounting seat 72, a transmission screw rod one 74 is arranged between the two front and rear moving guide rails 73, a screw rod mounting seat one 75 and a screw rod transmission motor one 76 connected with the transmission screw rod one 74 are respectively installed on the two sides of the side plate mounting seat 72, a front and rear moving carrier plate 77 is adaptively installed between the two front and rear moving guide rails 73, a screw rod moving block one connected with the transmission screw rod one 74 is arranged at the lower end of the front and rear moving carrier plate 77, up and down moving guide rails 78 are symmetrically arranged on the end surface of the front and rear moving carrier plate 77, a transmission screw rod two 79 is arranged between the two up and down moving guide rails 78, screw rod mounting seats two 710 and screw rod transmission motors two 711 connected with the transmission screw rod two 79 are respectively installed on the upper and lower ends of the front and rear moving carrier plate 77, an up and down moving carrier plate 712 is adaptively installed between the two up and down moving guide rails 78, a screw rod moving block two connected with the transmission screw rod two 79 is arranged at the lower end of the up and down moving carrier plate 712, a lifting motor 713 and a slider air claw 714 connected with the lifting motor 713 are installed on the side end of the up and down moving carrier plate 712, if the number of the slider spring assembly mechanism 6 is one set, a rotary cylinder two 715 is further arranged between the lifting motor 713 and the slider air claw 714, the rotary cylinder two 715 can be rotated by 180° and then put into the fixed base 1a when the second set of springs 3a and sliders 2a are assembled.
[0034] In the embodiment, the slider spring return device 8 comprises a return air cylinder 81 installed at the front end bottom of the rectangular base 22, a lifting air cylinder 82 connected with the return air cylinder 81 and a return rod 83 connected with the lifting air cylinder 82, a return sliding through slot 28 is arranged at the front end bottom of the rectangular ring groove 23, the lifting air cylinder 82 and the return air cylinder 81 cooperate to drive the return rod 83 to rise out of the return sliding through slot 28 to return and position the slider 2a at one end in the fixed base 1a, if the number of the slider spring assembly mechanism 6 is one set, the return sliding through slot 28 is in the same axial plane as the slider air claw 714; if the number of the slider spring assembly mechanism 6 is two sets, the return sliding through slot 28 is in the same axial plane as the slider air claw 714 of the second set.
[0035] In the embodiment, the interval between the two spring fixing columns 2a2 is greater than the slot width of the arc-shaped slot 2a1, facilitating the next slider 2a to push the two spring fixing columns 2a2 of the previous slider to move forward during the conveying process. The length of the spring fixing column 2a2 is greater than one third of the length of the spring 3a and less than three fifths of the length of the spring, facilitating the spring 3a to be inserted into the spring fixing column 2a2 stably. The two spring loading slots 6101 are provided with air claw avoiding slots 6102.
[0036] In the embodiment, the two inner walls of the sliding groove one 661 are provided with concave sliding groove rails 661a, the two outer walls of the spring loading block 610 are provided with convex sliding blocks matched with the concave sliding groove rails 661a, the side wall of the loading block three 68 is provided with a convex sliding rail, and the side end of the sliding block loading block 611 is provided with a concave sliding groove 611a matched with the convex sliding rail.
[0037] In the embodiment, the working process of the application is as follows: the fixed base 1a is fed to the end of the straight vibration guide rail three 32 through the base vibration disc 31, then the base air claw one 311 is lowered to the end of the straight vibration guide rail three 32 to grab the fixed base 1a and transfer it into the base carrier 5, then the base carrier 5 with the fixed base 1a is pushed to the front end by the ring conveying mechanism 2, and at the same time, the slider feeding assembly transfers the slider 2a into the slider carrier groove 6111 of the slider carrier block 611, the spring feeding assembly transfers two springs 3a into the spring carrier groove 6101 of the spring carrier block 610 according to the double-track straight vibration guide rail two 64, then the driving device one drives the spring carrier block 610 to move to the end in the sliding groove one 661, the driving device two 612 drives the slider carrier block 611 to move to the end in the carrier block three 68, at this time, the two springs 3a are just in front of the two spring fixing columns 2a2 of the slider 2a, then the driving device three 613 pushes the slider 2a in the slider carrier groove 6111 forward through the gap two 681, so that the two spring fixing columns 2a2 are inserted into the two springs 3a in the spring carrier block 610, the assembled slider 2a of the spring 3a is clamped and placed into the fixed base 1a by the transfer assembly robot 7, if the production demand is high, two sets of transfer assembly robots 7 are used, at this time, the fixed base 1a with the assembled spring 3a and slider 2a continues to move forward with the base carrier 5, then the return rod 83 rises out of the return sliding slot 28 and is inserted into the middle part of the fixed base 1a, then the return cylinder 81 drives the return rod 83 to push the slider 2a to return and compress the spring 3a, so that the second set of transfer assembly robots 7 can put the assembled slider 2a of the spring 3a into the other end of the fixed base 1a, so as to complete the assembly of the door handle semi-finished product, finally, the base carrier 5 with the semi-finished product is moved to the semi-finished product feeding mechanism 4 by the ring conveying mechanism 2, and the semi-finished product of the base carrier 5 is transferred away by the semi-finished product feeding mechanism 4, so as to complete the whole automatic production assembly process.
[0038] The application is applied to the technical field of door handles.
[0039] Although the embodiments of the application are described in actual schemes, but do not constitute a limitation on the meaning of the application, and it is obvious for those skilled in the art to modify the embodiments according to the description and combine them with other schemes.
Claims
1. An automatic assembly machine for handle slider springs, characterized in that: It includes a workbench (1), on which a ring conveyor mechanism (2) is provided. One end of the ring conveyor mechanism (2) is provided with a fixed base loading mechanism (3), and the other end is provided with a semi-finished product unloading mechanism (4). Several base carriers (5) are conveyed in the ring conveyor mechanism (2). The base carriers (5) are provided with base loading slots (51) that are adapted to the fixed bases (1a). One or two sets of slider spring assembly mechanisms (6) are provided in front of the ring conveyor mechanism (2). A transfer assembly robot (7) is provided between the ring conveyor mechanism (2) and the slider spring assembly mechanism (6). A slider spring return device (8) is provided on the lower side of the front end of the ring conveyor mechanism (2). The fixed base loading mechanism (3) is used to transfer the fixed bases (1a) to the ground. The slider spring assembly mechanism (6) is used to assemble the slider (2a) and the spring (3a) together. The ring conveyor mechanism (2) is used to move the base carrier (5) with the fixed base (1a) placed thereto to the front end. The transfer assembly robot (7) is used to transfer the assembled spring (3a) and slider (2a) to the fixed base (1a) of the front base carrier (5). The slider spring return device (8) is used to return the assembled slider (2a) at one end to compress the spring (3a), so as to facilitate the assembly of the spring (3a) and slider (2a) at the other end. The semi-finished product unloading mechanism (4) is used to transfer the fixed base (1a) with the two sets of springs (3a) and sliders (2a) assembled from the ring conveyor mechanism (2) away. The slider spring assembly mechanism (6) includes a slider feeding assembly and a spring feeding assembly located at one end of the slider feeding assembly; The transfer assembly robot (7) includes a lifting motor (713) and a slider gripper (714) connected to the lifting motor (713). The annular conveying mechanism (2) includes a rectangular base (22), and a rectangular annular groove (23) is provided inside the rectangular base (22). The slider spring return device (8) includes a return cylinder (81) installed at the bottom front end of the rectangular base (22), a lifting cylinder (82) connected to the return cylinder (81), and a return rod (83) connected to the lifting cylinder (82). The bottom front end of the rectangular annular groove (23) is provided with a return sliding groove (28). The lifting cylinder (82) and the return cylinder (81) cooperate to drive the return rod (83) to rise out of the return sliding groove (28) to return and reposition one end of the slider (2a) in the fixed base (1a). If the number of slider spring assembly mechanisms (6) is one set, the return sliding groove (28) and the slider gripper (714) are on the same axial plane. If the number of slider spring assembly mechanisms (6) is two sets, the return sliding groove (28) and the second set of slider grippers (714) are on the same axial plane.
2. The automatic assembly machine for handle slider springs according to claim 1, characterized in that: The workbench (1) is also equipped with an MCU controller (9), which is electrically connected to the annular conveyor (2), the fixed base loading mechanism (3), the semi-finished product unloading mechanism (4), the slider spring assembly mechanism (6), the transfer assembly robot (7), and the slider spring return device (8).
3. The automatic assembly machine for handle slider springs according to claim 2, characterized in that: An assembly is provided between the end of the slider feeding assembly and the end of the spring feeding assembly. The slider feeding assembly includes a slider vibrating disk (61) and a linear vibration guide rail (62) connected to the slider vibrating disk (61). Several sliders (2a) are placed inside the slider vibrating disk (61). The spring feeding assembly includes a spring vibrating feeding disk (63) and a double-track linear vibration guide rail (64) connected to the spring vibrating feeding disk (63). Several springs (3a) are placed inside the spring vibrating feeding disk (63). One end of the slider (2a) is provided with an arc groove (2a1), and the other end of the slider (2a) is symmetrically provided with spring fixing posts (2a2). 2a2) is adapted to the spring (3a). The assembly includes a support platform (65), on which a first carrier block (66) is provided. A second carrier block (67) is provided at the end of the first carrier block (66), and a third carrier block (68) is provided behind the second carrier block (67). A first sliding groove (661) is provided in the middle of the first carrier block (66). A first driving device (69) and a spring carrier block (610) connected to the first driving device (69) are provided at one end of the support platform (65). The spring carrier block (610) is slidably installed in the first sliding groove (661). Two through slots (610) connected to the second double-track linear vibration guide rail (64) are provided in the middle of the front end of the first carrier block (66). 62), the rear end of the first carrier block (66) is provided with a notch (663), the spring carrier block (610) is provided with two spring carrier grooves (6101) respectively connected to the two through grooves (662), the second carrier block (67) and the third carrier block (68) are fitted together with a slider carrier block (611), the second carrier block (67) is provided with a through groove (671) connected to the first linear vibration guide rail (62), the slider carrier block (611) is provided with a slider carrier groove (6111) connected to the through groove (671), the other end of the support platform (65) is provided with a driving device (612) connected to the slider carrier block (611), the third carrier block (68) The end is located behind the first notch (663), and a third driving device (613) is provided on one side of the end of the third carrier block (68). The rear end of the third carrier block (68) is provided with a second notch (681) that communicates with the slider carrier groove (6111). The first driving device (69) is used to push the spring carrier block (610) to move to the end in the first sliding groove (661). The second driving device (612) is used to push the slider carrier block (611) to move to the end in the third carrier block (68). The third driving device (613) pushes the slider (2a) in the slider carrier groove (6111) forward through the second notch (681) and inserts it into the two springs (3a) in the spring carrier block (610).
4. The automatic assembly machine for handle slider springs according to claim 2, characterized in that: The fixed base feeding mechanism (3) includes a base vibrating plate (31) and a straight vibration guide rail (32) connected to the base vibrating plate (31). The straight vibration guide rail (32) has a gripper clearance groove (33) on both sides of its end. A support frame (34) is provided on the worktable (1) and behind the end of the straight vibration guide rail (32). A movable bottom rail plate (35) is provided on the support frame (34). Side plates (36) are provided at both ends of the movable bottom rail plate (35). A transverse guide rail (37) and a movable mounting seat (38) adapted to the transverse guide rail (37) are provided on the front end face of the movable bottom rail plate (35). 7) Above the vertical vibration guide rail (32) and the annular conveyor (2), one of the side plates (36) is equipped with a drive device (39) connected to the movable mounting base (38). The movable mounting base (38) is equipped with a lifting device (310). The lower end of the lifting device (310) is equipped with a base pneumatic gripper (311). Both side plates (36) are provided with spring buffer columns (312). The two spring buffer columns (312) are on the same axial plane as the movable mounting base (38). The base carrier (5) is provided with a gripper clearance groove (52) on both sides of the base carrier groove (51).
5. The automatic assembly machine for handle slider springs according to claim 2, characterized in that: The base carrier (5) is adapted to be placed in the rectangular annular groove (23). The rectangular base (22) has push block notches (24) at each of the four opposite corners that are connected to the rectangular annular groove (23). The bottom of both ends of the rectangular base (22) is equipped with a push cylinder (25) and a push block (26) connected to the push cylinder (25). The initial positions of the two push blocks (26) are respectively located in the two opposite push block notches (24). The other two opposite push block notches (24) are provided with a push cylinder (27) and a push block (27) connected to the push cylinder (27). The initial position of the push block (27) is located in the push block notch (24).
6. The automatic assembly machine for handle slider springs according to claim 2, characterized in that: The semi-finished product unloading mechanism (4) includes a stand (41) and an unloading guide groove (42). The unloading guide groove (42) is located at one end of the annular conveying mechanism (2). The stand (41) is located between the unloading guide groove (42) and the annular conveying mechanism (2). The stand (41) is provided with a rotary cylinder (43) and a lifting device (44) connected to the rotary cylinder (43). The lower end of the lifting device (44) is provided with a base gripper (45).
7. The automatic assembly machine for handle slider springs according to claim 5, characterized in that: The transfer assembly robot (7) includes a bracket (71), on which a side plate mounting seat (72) is mounted. A front-to-back moving guide rail (73) is symmetrically arranged on the end face of the side plate mounting seat (72). A transmission screw (74) is arranged between the two front-to-back moving guide rails (73). A screw mounting seat (75) and a screw drive motor (76) connected to the transmission screw (74) are respectively mounted on both sides of the side plate mounting seat (72). A front-to-back moving carrier plate (77) is adapted to be installed between the two front-to-back moving guide rails (73). A screw moving block connected to the transmission screw (74) is arranged at the lower end of the front-to-back moving carrier plate (77). An upper-lower moving guide rail (78) is symmetrically arranged on the end face of the front-to-back moving carrier plate (77). The two upper-lower moving guide rails (78)... A second transmission screw (79) is provided between the two upper and lower moving guide rails (78). The upper and lower ends of the front and rear moving carrier plates (77) are respectively equipped with a screw mounting seat (710) and a screw drive motor (711) connected to the second transmission screw (79). An upper and lower moving carrier plate (712) is adapted to be installed between the two upper and lower moving guide rails (78). The lower end of the upper and lower moving carrier plate (712) is provided with a screw moving block (713) connected to the second transmission screw (79). The side end of the upper and lower moving carrier plate (712) is equipped with a lifting motor (713) and a slider gripper (714) connected to the lifting motor (713). If the number of slider spring assembly mechanisms (6) is one set, a rotary cylinder (715) is also provided between the lifting motor (713) and the slider gripper (714).
8. The automatic assembly machine for handle slider springs according to claim 3, characterized in that: The distance between the two spring fixing posts (2a2) is greater than the width of the arc groove (2a1), and the length of the spring fixing post (2a2) is greater than one-third of the length of the spring (3a). A pneumatic gripper clearance groove (6102) is provided between the two spring carrier grooves (6101).
9. An automatic assembly machine for handle slider springs according to claim 3, characterized in that: The two inner walls of the first slide (661) are provided with concave slide rails (661a), the two outer walls of the spring block (610) are provided with convex sliders that are adapted to the concave slide rails (661a), the side wall of the third block (68) is provided with a convex slide rail, and the side end of the slider block (611) is provided with a concave slide groove (611a) that is adapted to the convex slide rail.
Citation Information
Patent Citations
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